MEAN WELL HLP-80H-12 Single Output Switching Power Supply Owner’s Manual

: September 12, 2024
: MEAN WELL

Table of Contents

HLP-80H-12 Single Output Switching Power Supply
Specifications
Product Usage Instructions
Installation
Adjusting Voltage and Current
Safety Precautions
- Frequently Asked Questions (FAQ)
Q: Can I adjust both voltage and current output?
Q: What is the maximum number of power supplies that can be
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)

HLP-80H-12 Single Output Switching Power Supply

“`html

Specifications

Model	Output	Input
HLP-80H series

DC Voltage: 12V, 15V, 20V, 24V, 30V
Constant Current Region: See Note.4 in manual for details
Rated Current: 2.7A – 5A
Rated Power: 60W – 81.6W
Ripple & Noise: Max. 150mVp-p – 200mVp-p
Voltage Adj. Range: See manual for details
Current Adj. Range: Can be adjusted by internal
potentiometer
Line Regulation, Load Regulation, Setup Time, Rise Time: See
Note.6 in manual for details

|

Voltage Range: 90 ~ 305VAC, 127 ~ 431VDC
Frequency Range: 47 ~ 63Hz
Power Factor: PF>0.96/115VAC, PF>0.96/230VAC,
PF>0.94/277VAC at full load
Total Harmonic Distortion: THD<20%
Efficiency: 87.5% – 90%
AC Current, Inrush Current, Max No. of PSUs on Circuit Breaker,
Leakage Current: See manual for details

Product Usage Instructions

Installation

1. Ensure the input voltage falls within the specified
range.

2. Connect the output wires to the desired load with proper
polarity.

Adjusting Voltage and Current

1. Use the internal potentiometer to adjust the current within
the specified range.

2. Refer to the manual for voltage adjustment instructions based
on the desired output.

Safety Precautions

1. Always follow electrical safety guidelines when installing or
using the power supply.

2. Do not exceed the maximum rated power or current to prevent
damage.

Frequently Asked Questions (FAQ)

Q: Can I adjust both voltage and current output?

A: Yes, you can adjust the current using the internal
potentiometer and refer to the manual for voltage adjustment.

Q: What is the maximum number of power supplies that can be

connected on a 16A circuit breaker?

A: Refer to the manual for details on the maximum number of
units that can be safely connected based on the breaker type.

“`

80W Single Output Switching Power Supply

HLP-80H series

User’s Manual

SPECIFICATION

Bauar t gepruft Sicherheit
egelma ge od o s be wac g
www. tuv.com ID 2000000000

MODEL

HLP-80H-12 HLP-80H-15 HLP-80H-20 HLP-80H-24 HLP-80H-30 HLP-80H-36 HLP-80H-42 HLP-80H-48 HLP-80H-54

OUTPUT

DC VOLTAGE

12V

15V

20V

24V

30V

CONSTANT CURRENT REGION Note.4 7.2 ~12V 9 ~ 15V

12 ~ 20V 14.4 ~ 24V 18 ~ 30V

RATED CURRENT

5A

4A

3.4A

2.7A

RATED POWER

60W

75W

80W

81.6W

81W

RIPPLE & NOISE (max.) Note.2 150mVp-p 150mVp-p 150mVp-p 150mVp-p 200mVp-p

VOLTAGE ADJ. RANGE

10.8 ~ 13.5V 13.5 ~ 17V 17 ~ 22V 22 ~ 27V 27 ~ 33V

CURRENT ADJ. RANGE

Can be adjusted by internal potentiometer

4 ~ 5A

3.2 ~ 4A 2.72 ~ 3.4A 2.16 ~ 2.7A

VOLTAGE TOLERANCE Note.3 ±2.5%

±2.0%

±1.0%

LINE REGULATION

±0.5%

LOAD REGULATION

±2.0%

±1.5%

±1.0%

±0.5%

SETUP, RISE TIME Note.6 1200ms,200ms/115VAC 500ms,200ms/230VAC at 95% load

HOLD UP TIME (Typ.)

16ms at full load 230VAC /115VAC

36V 21.6 ~ 36V 2.3A 82.8W 200mVp-p 33 ~ 40V
1.84 ~ 2.3A ±1.0% ±0.5% ±0.5%

42V 25.2 ~ 42V 1.95A 81.9W 200mVp-p 38 ~ 46V

48V 28.8 ~ 48V 1.7A 81.6W 200mVp-p 43 ~ 53V

1.56 ~ 1.95A 1.36 ~ 1.7A

±1.0%

±0.5%

54V 32.4 ~ 54V 1.5A 81W 200mVp-p 49 ~ 58V
1.2 ~ 1.5A ±1.0% ±0.5% ±0.5%

INPUT

VOLTAGE RANGE Note.5 90 ~ 305VAC 127 ~ 431VDC

FREQUENCY RANGE

47 ~ 63Hz

POWER FACTOR (Typ.)

PF>0.96/115VAC, PF>0.96/230VAC, PF>0.94/277VAC at full load (Please refer to “Power Factor Characteristic” curve)

TOTAL HARMONIC DISTORTION THD< 20% when output loading60% at 115VAC/230VAC input and output loading75% at 277VAC input

EFFICIENCY (Typ.)

87.5%

88.5%

89.5%

90%

AC CURRENT (Typ.) INRUSH CURRENT(Typ.)

0.85A / 115VAC 0.425A / 230VAC 0.4A / 277VAC COLD START 70A(twidth=525s measured at 50% Ipeak) at 230VAC

MAX. No. of PSUs on 16A CIRCUIT BREAKER
LEAKAGE CURRENT

3 units (circuit breaker of type B) / 5 units (circuit breaker of type C) at 230VAC <0.75mA / 277VAC

OVER CURRENT
SHORT CIRCUIT PROTECTION
OVER VOLTAGE

Note.4 95 ~ 108% Protection type : Constant current limiting, recovers automatically after fault condition is removed Hiccup mode, recovers automatically after fault condition is removed 14 ~ 17V 18 ~ 24V 23 ~ 30V 28 ~ 35V 35 ~ 43V 41 ~ 49V 48 ~ 58V Protection type : Shut down o/p voltage, re- power on to recover

54 ~ 63V

59 ~ 68V

OVER TEMPERATURE WORKING TEMP. WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION

Shut down o/p voltage, re-power on to recover -40 ~ +70(Refer to “Derating Curve”) 20 ~ 95% RH non-condensing -40 ~ +80, 10 ~ 95% RH ±0.03%/ (0 ~ 50) 10 ~ 500Hz, 2G 12min./1cycle, period for 72min. each along X, Y, Z axes

SAFETY & EMC
OTHERS NOTE

SAFETY STANDARDS

UL8750, CSA C22.2 No. 250.0-08 (except for 48V, 54V), BS EN/EN61347-1, BS EN/EN61347-2-13, EAC TP TC 004 approved ; Design refer to UL60950-1

WITHSTAND VOLTAGE

I/P-O/P:3.75KVAC I/P-FG:2KVAC O/P-FG:0.5KVAC

ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25/ 70% RH

EMC EMISSION

Compliance to BS EN/EN55015, BS EN/EN61000-3-2 Class C (60% load, 12V model 65% load) ; BS EN/EN61000-3-3, EAC TP TC 020

EMC IMMUNITY MTBF

Compliance to BS EN/EN61000-4-2,3,4,5,6,8,11, BS EN/EN61547, BS EN/EN55024, light industry level (surge 4KV), criteria B, EAC TP TC 020 2786.8K hrs min. Telcordia SR-332(Bellcore) ; 316.2K hrs min. MIL-HDBK-217F (25)

DIMENSION

1675329.5mm (LWH)

PACKING

0.27Kg; 36pcs/11.2Kg/0.67CUFT

(as available on https://www.meanwell.com//Upload/PDF/EMI_statement_en.pdf)

Product Liability DisclaimerFor detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

File Name:HLP-80H-SPEC 2024-08-01

80W Single Output Switching Power Supply

53

43

Mechanical Specification
3.5
6 5 4 CN1 3 2 1
FS1 T3.15A/300V /350V

5

167 159.5
HS1

HLP-80H series
Unit:mm

HS2
CN2
6 5 4 3 2 1

SVR1

SVR2

4-3.5

3max. 29.5max.

AC Input Connector (CN1) : JST B6P-VH or equivalent

Pin No. Assignment Mating Housing

Terminal

1

AC/L

2,4,5 3

No Pin AC/N

JST VHR

JST SVH-21T-P1.1

or equivalent

6

FG

Block Diagram

DC Output Connector (CN2) : JST B6P-VH or equivalent

Pin No. Assignment Mating Housing

Terminal

1

DIM+(VR1)

2

DIM-(VR2)

JST VHR

3,4

+V

or equivalent

JST SVH-21T-P1.1 or equivalent

5,6

-V

: Grounding required

fosc : 100KHz

EMI FILTER

I/P

&

RECTIFIERS

FG

PFC CIRCUIT

POWER SWITCHING

O.T.P.

O.L.P.

PWM & PFC CONTROL

RECTIFIERS &
FILTER

O.L.P.
DETECTION CIRCUIT
O.V.P.

+V -V DIM+ DIM-

Derating Curve

Static Characteristics

100
80 230VAC Input only
60 50 40
20

-40

-25 -10 0

15

30

50

60

70 (HORIZONTAL)

AMBIENT TEMPERATURE ()

LOAD (%)

100 90 80 70 60 50 40
90 100 125 135 145 155 165 175 180 200 230 305
INPUT VOLTAGE (V) 60Hz

File Name:HLP-80H-SPEC 2024-08-01

PF EFFICIENCY (%)

80W Single Output Switching Power Supply

HLP-80H series

Power Factor Characteristic

Constant Current Mode
1

0 .9 9

0 .9 8

0 .9 7 0 .9 6 0 .9 5

277VAC 230VAC 115VAC

0 .9 4

0 .9 3

0 .9 2 50%

60%

70%

80%

LOAD

90%

100% (80W)

EFFICIENCY vs LOAD (48V Model)
HLP-80H series possess superior working efficiency that up to 90% can be reached in field applications.

94 92 90 88 86 84 82 80 78 76 74 72 70
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

277VAC 230VAC 115VAC

LOAD
DRIVING METHODS OF LED MODULE

This LED power supply is suggested to work in constant current mode area (CC) to drive the LEDs.

Vo(%)

100
60 (min.)

Constant Current area

In the constant current region, the highest voltage at the output of the driver depends on the configuration of the end systems. Should there be any compatibility issues, please contact MEAN WELL.

Hiccup Protection

50

100

Io (%)

Typical LED power supply I-V curve

File Name:HLP-80H-SPEC 2024-08-01

80W Single Output Switching Power Supply
DIMMING OPERATION
FG AC/N AC/L

HLP-80H series
-V -V +V +V DIMDIM+

Built-in 3 in 1 dimming function, output constant current level can be adjusted through output connector by 1~10VDC, PWM signal, or connecting

a resistance between DIM+ and DIM-.

Please DO NOT connect “DIM-” to “-V”.

Reference resistance value for output current adjustment (Typical)

Resistance value

Single driver

10K

Multiple drivers
(N=driver quantity for synchronized

10K/N

20K 20K/N

30K 30K/N

40K 40K/N

50K 50K/N

60K 60K/N

70K 70K/N

80K 80K/N

90K 90K/N

100K 100K/N

dimming operation)

Percentage of rated current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

OPEN —-95%~108%

1 ~ 10V dimming function for output current adjustment (Typical)

Dimming value

1V

2V

3V

4V

5V

6V

7V

8V

9V 10V

OPEN

Percentage of rated current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%

10V PWM signal for output current adjustment (Typical): Frequency range :100Hz ~ 3KHz

Duty value

10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

OPEN

Percentage of rated current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~108%

Using the built-in dimming function can’t turn the lighting fixture totally dark. Please refer to the connection method below to achieve 0% brightness of the lighting fixture connecting to the LED power supply unit.

Dimming connection diagram for turning the lighting fixture ON/OFF :

N FG L

Relay

Switch

Adjuster

0~100K Ohms resistance 1~10V DC Voltage 10V PWM Signal

Green/ Yellow
Brown
Blue

AC/L AC/N

HLP-80H

DIM+ DIM-
V(-) V(+)

Blue White
Black Red

LED Lighting Fixture

Using a switch and relay can turn ON/OFF the lighting fixture. 1.Output constant current level can be adjusted through output cable by connecting a resistance or 1~10Vdc or 10V PWM signal between DIM+ and DIM-. 2.The LED lighting fixture can be turned ON/OFF by the switch.

File Name:HLP-80H-SPEC 2024-08-01