MEAN WELL GC160 Series 160W Single Output Battery Charger Owner’s Manual

MEAN WELL GC160 Series 160W Single Output Battery Charger

Features

• Charger for lead-acid batteries (flooded,Gel and AGM) and Li-ion batteries (lithium iron and lithium manganese) (Note.1)
• Universal AC input/ Full range
• Built-in active PFC function, PF>0.94
• No load power consumption<1 W
• 3 pole AC inlet IEC320-C14
• Class I power ( with earth pin)
• Protections: Short circuit/ Overload I Over voltage I Over temperature
• Cooling by free air convection
• Fully enclosed plastic case
• 2 color LED indicator for charging status
• Approvals: UL/ TUV / EAC /CB/ FCC/ CE/ UKCA
• 2 years warranty

User’s Manual

Video

/ EAC
GC160Axx- □  xx=12,24,48; □ =R7B,AD1
ORDER NO.| GC160A12-□| GC160A24-□| GC160A48-□
---|---|---|---
OUTPUT| SAFETY MODEL NO.| GC160A12| GC160A24| GC160A48
DC VOLTAGE (Typ.)| 13.6V| 27.2V| 54.4V
RECOMMENDED BATTERY CAPACITY Note.3| 60 -160Ah| 30 – 90Ah| 15- 45Ah
CONTINUOUS OUTPUT CURRENT (Typ.)| 10A| 5.89A| 2.95A
RATED POWER| 136W| 160.2W| 160.5W
LED INDICATOR| Charging(CC) : RED Floating charging(CV) : GREEN
INPUT| VOLTAGE RANGE Note.4| 85 ~ 264VAC 120 ~ 370VDC
FREQUENCY RANGE| 47 ~ 63Hz
POWER FACTOR (Typ.)| PF>0.94 / 230VAC PF>0.98 / 115VAC at full load
EFFICIENCY (Typ.)| 89%| 92.5%| 94%
AC CURRENT| 1.85A / 115VAC 1A / 230VAC
INRUSH CURRENT (max.)| 120A / 230VAC
LEAKAGE CURRENT(max.)| 0.75mA / 240VAC
PROTECTION| OVERLOAD Note.5| 90 ~ 110% rated output power
Protection type : Constant current limiting recovers automatically after fault condition is removed
SHORT CIRCUIT| Protection type: Hiccup mode, recovers automatically after fault condition is removed
OVER VOLTAGE| 105 ~ 135% rated output voltage
Protection type : Shut down o/p voltage, re-power on to recover
OVER TEMPERATURE| 90 10 (RTH2) detect on inside ambient temperature
Protection type : Shut down o/p voltage, re-power on to recover
ENVIRONMENT| WORKING TEMP.| -30 ~ +70 (Refer to “Derating Curve”)
WORKING HUMIDITY| 20% – 90% RH non-condensing
STORAGE TEMP., HUMIDITY| -40- +85 °C, 10 – 95% RH
TEMP. COEFFICIENT| ±0.03% / ° C (0-50°C)
VIBRATION| 10 ~ 500Hz, 2G 10min./1cycle, period for 60min. each along X, Y, Z axes
SAFETY & EMC (Note. 6)| SAFETY STANDARDS| UL1012 (for GC160Axx-AD1 only), TUV BS EN/EN62368-1 approved , EAC TP TC 004
WITHSTAND VOLTAGE| I/P-O/P: 3KVAC
ISOLATION RESISTANCE| I/P-O/P:100M Ohms / 500VDC / 25 / 70% RH ℃
EMC EMISSION| Compliance to BS EN/EN55032 class B, BS EN/EN61000-3-2,3 FCC PART 15 / CISPR22 class B CAN ICES-3(B)-NMB-(B), , , EAC TP TC 020
EMC IMMUNITY| Compliance to BS EN/EN61000-4-2,3,4,5,6,8,11, BS EN/EN55035, light industry level, EAC TP TC 020
OTHERS| MTBF| 2197.9K hrs min. Telcordia SR-332 (Bellcore) ; 274.1K hrs min. MIL-HDBK-217F (25 ) ℃
DIMENSION| 1757235mm (LWH)
PACKING| 0.7Kg; 20pcs/15Kg/0.95CUFT(GC160Axx-R7B) 0.77Kg; 20pcs/16.4Kg/1.15CUFT(GC160Axx-AD1)
CONNECTOR| PLUG| See page 2 ; Other type available by customer requested
CABLE| See page 2 ; Other type available by customer requested
NOTE|

1. Modification for charger specification may be required for different battery specification. Please contact battery vendor and MEAN WELL for details.
2. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. ℃
3. This is MeanWell suggested range, please consult your battery manufacturer for their suggestions about maximum charging current limitation.
4. Derating may be needed under low input voltage. Please check the derating curve for more details.
5. Constant current operation region is within 50~100% rated output voltage.
6. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets EMC directives. as available on https://www.meanwell.com//Upload/PDF/EMI_statement_en.pdf )
7. The ambient temperature derating of 3.5 /1000m with fanless models and of 5 /1000m with fan models for operating altitude higher than 2000m (6500ft).

※ Product Liability Disclaimer For detailed information, please refer to ： https://www.meanwell.com/serviceDisclaimer.aspx

Mechanical Specification

Plug Assignment

DC output connector

R7B (KYCON KPP-4S or equivalent)

-V connected to AC FG

| PIN NO.| OUTPUT
1,4| +V
2,3| -V

AD1
[ housing: Anderson 1327FP(red), 1327G6FP(black) contacts: Anderson 261G2 (45A) or equivalent ]

Red(+V)   Black(-V)

Charging Curve

Suitable for lead-acid batteries (flooded,Gel and AGM) and Li-ion batteries (lithium iron and lithium manganese)

Derating Curve

Static Characteristics

GTIN CODE

MW Search: https://www.meanwell.com/serviceGTIN.aspx

(For GC160Axx-AD1 only)

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