MEAN WELL HRPG-1000N3 1000W Ultra-High Peak Power Supply Instruction Manual

MEAN WELL HRPG-1000N3 1000W Ultra-High Peak Power Supply

Product Information

• Product Name: 1000W Ultra-High Peak Power Supply
• Model: HRPG-1000N3 series
• User’s Manual: Included
• Safety Certifications: UL62368-1, BS EN/EN62368-1, IEC62368-1, TPTC004, EAC TP TC 004 approved
• Features:
  • Universal AC input / Full range
  • Built-in active PFC function, PF>0.95
  • High efficiency up to 94%
  • Withstand 300VAC surge input for 5 seconds
  • Up to 320% peak power capability
  • Protections: Short circuit/Overload/Over voltage/Over temperature
  • Built-in cooling fan ON-OFF control
  • Current sharing up to 4000W (3+1)
  • Built-in DC OK/remote ON-OFF/remote sense functions
  • Standby power 5V@0.3A
  • No load power consumption: 0.95/230VAC PF>0.99/115VAC at full load
• Dimensions: 21810561.5mm (LWH)
• Weight: 1.46Kg

Product Usage Instructions

1. Input: Connect the power supply to a universal AC input source.
2. Output: Connect the appropriate DC output cables to your device.
3. Protections: The power supply provides protection against short circuits, overloads, over-voltage, and over-temperature. If any of these protections are triggered, the output voltage will shut down. To recover, re-power on after resolving the issue.
4. Current Sharing: If you have multiple units (up to 3+1), you can enable current sharing for a total power output of up to 4000W. Refer to the function manual for more details.
5. Remote ON-OFF Control: To turn the power supply on, short the remote ON-OFF control. To turn it off, open the connection. Please refer to the function manual for more details.
6. Remote Sense Function: The power supply has a remote sense function that compensates for voltage drop on the load wiring. This helps maintain accurate voltage levels. Please refer to the function manual for more details.
7. Standby Power: The power supply provides a standby power of 5V at 0.3A.
8. Fan Control: The cooling fan of the power supply is controlled by NTC (RT50) or when the load reaches a minimum of 30%.
9. Working Temperature and Humidity: The power supply can operate in temperatures ranging from -40°C to +70°C. The working humidity should be between 20% and 90% RH (non-condensing).
10. Safety Standards: The power supply complies with UL62368-1, CAN/CSA C22.2 No. 62368-1, TUV BS EN/EN62368-1, AS/NZS62368.1, and EAC TP TC 004 safety standards.

Please consult the user’s manual for complete instructions and additional information.

Features

• Universal AC input/Full range
• Built-in active PFC function, PF>0.95
• High efficiency up to 94%
• Withstand 300VAC surge input for 5 seconds
• Up to 320% peak power capability
• Protections: Short circuit/Overload/Over voltage/Over temperature
• Built-in cooling fan ON-OFF control
• Current sharing up to 4000W (3+1)
• Built-in DC OK/remote ON-OFF/remote sense functions
• Standby power 5V@0.3A
• No load power consumption<0.85W (Note.7)
• 5 years warranty

Applications

• Factory control or automation apparatus
• Test and measurement instrument
• Laser related machine
• Aging equipment
• RF application
• For inductive and capacitive load

GTIN CODE

MW Search: https://www.meanwell.com/serviceGTIN.aspx.

Description

HRPG-1000N3 series is a 1000W single output AC/DC with ultra-high peak power supply. This series operates for 90~264 VAC input voltage and offers models with different rated voltages ranging between 12 and 48 V that can satisfy the demands of all kinds of industrial equipment. Each model is cooled by the built-in fan with speed control, working for a temperature up to 70°C. Moreover, HRPG-1000N3 has various built-in functions such as auxiliary power, remote sense, and remote on-off control, offering vast design flexibility for industrial applications. It can provide 320% short-duration peak power for motor applications and electromechanical loads requiring much higher power during start-up.

Model Encoding

SPECIFICATION

MODEL| HRPG-1000N3-12| HRPG-1000N3-24| HRPG-1000N3-36| HRPG-1000N3-48
---|---|---|---|---

OUTPUT

| DC VOLTAGE| 12V| 24V| 36V| 48V
RATED CURRENT| 80A| 42A| 28A| 21A
CURRENT RANGE| 0 ~ 80A| 0 ~ 42A| 0 ~ 28A| 0 ~ 21A
RATED POWER| 960W| 1008W| 1008W| 1008W
RIPPLE & NOISE (max.) **Note.2| 150mVp-p| 200mVp-p| 250mVp-p| 250mVp-p
VOLTAGE ADJ. RANGE| 11 ~ 14V| 22 ~ 28V| 32 ~ 38V| 46 ~ 56V
VOLTAGE TOLERANCE Note.3| ±2.0%| ±1.0%| ±1.0%| ±1.0%
LINE REGULATION| ±0.5%| ±0.5%| ±0.5%| ±0.5%
LOAD REGULATION| ±2.0%| ±0.5%| ±0.5%| ±0.5%
SETUP, RISE TIME| 1000ms, 50ms/230VAC             2000ms, 50ms/115VAC at full load
HOLD UP TIME (Typ.)**| 16ms/230VAC             16ms/115VAC at full load

INPUT

| VOLTAGE RANGE| 90 ~ 264VAC(300VAC for 5 sec.)             127 ~ 370VDC
FREQUENCY RANGE| 47 ~ 63Hz
POWER FACTOR (Typ.)| PF>0.95/230VAC              PF>0.99/115VAC at full load
EFFICIENCY (Typ.)| 91.5%| 93%| 93%| 94%
AC CURRENT (Typ.)| 8.5A/115VAC          5A/230VAC
INRUSH CURRENT (Typ.)| 25A/115VAC             40A/230VAC
LEAKAGE CURRENT| <1.2mA / 240VAC

PROTECTION

| ****

OVERLOAD **Note.4**

| Output power >105% rated for more than 5 seconds then shut down o/p voltage, re-power on to recover
Output power > 320% rated then shut down o/p voltage, re-power on to recover for 12V

Output power > 350% rated then shut down o/p voltage, re-power on to recover for 24V, 36V and 48V

OVERVOLTAGE

| 14.5 ~ 16.5V| 29 ~ 33V| 39 ~ 46V| 58 ~ 65V
Protection type: Shut down o/p voltage, re-power on to recover
OVER TEMPERATURE| Shut down o/p voltage, recovers automatically after temperature goes down

FUNCTION

| CURRENT SHARING| Up to 4000W or (3+1) units. Please refer to the function manual.
REMOTE ON-OFF CONTROL| Power ON: short; Power OFF: open. Please refer to the function manual.
REMOTE SENSE| Compensate voltage drop on the load wiring up to 0.5V. Please refer to the function manual.
DC-OK SIGNAL| The TTL signal out, PSU turns on = 3.3 ~ 5.6V; PSU turns off = 0 ~ 1V. Please refer to the function manual.
5V STANDBY| 5VSB : 5V@0.3A ; tolerance±5%, ripple : 50mVp-p(max.)
FAN CONTROL| Fan on/off by NTC(RT50) or 30% load min.

ENVIRONMENT

| WORKING TEMP.| -40 ~ +70℃ (Refer to “Derating Curve”)
WORKING HUMIDITY| 20 ~ 90% RH non-condensing
STORAGE TEMP., HUMIDITY| -40 ~ +85℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT| ±0.03%/℃ (0 ~ 50℃)
VIBRATION| 10 ~ 500Hz, 5G 10min./1cycle, 60min. each along X, Y, Z axes

SAFETY & EMC

| SAFETY STANDARDS| UL62368-1, CAN/CSA C22.2 No. 62368-1, TUV BS EN/EN62368-1, AS/NZS62368.1, EAC TP TC 004 approved
WITHSTAND VOLTAGE| I/P-O/P:3KVAC  I/P-FG:2KVAC  O/P-FG:0.5KVAC
ISOLATION RESISTANCE| I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH

EMC EMISSION

| Parameter| Standard| Test Level / Note
Conducted| BS EN/EN55032 (CISPR32)| Class B
Radiated| BS EN/EN55032 (CISPR32)| Class B
Harmonic Current| BS EN/EN61000-3-2| Class A
Voltage Flicker| BS EN/EN61000-3-3| —–

EMC IMMUNITY

| BS EN/EN55035, BS EN/EN61000-6-2
Parameter| Standard| Test Level / Note
ESD| BS EN/EN61000-4-2| Level 3, 8KV air ; Level 2, 4KV contact
Radiated| BS EN/EN61000-4-3| Level 3
EFT / Burst| BS EN/EN61000-4-4| Level 3
Surge| BS EN/EN61000-4-5| Level 4, 2KV/Line-Line 4KV/Line-Earth
Conducted| BS EN/EN61000-4-6| Level 3
Magnetic Field| BS EN/EN61000-4-8| Level 4
Voltage Dips and Interruptions| BS EN/EN61000-4-11| >95% dip 0.5 periods, 30% dip 25 periods,

95% interruptions 250 periods

OTHERS

| MTBF| 989.2K hrs min.        Telcordia SR-332 (Bellcore) ; 130.6K hrs min.        MIL-HDBK-217F (25℃)
DIMENSION| 21810561.5mm  (LWH)
PACKING| 1.46Kg;8pcs/12.8Kg/1.58CUFT
NOTE|

1. All parameters NOT specially mentioned are measured at 230VAC input, rated load, and 25℃ of ambient temperature.
2. Ripple & noise are measured at 20MHz of bandwidth by using a 12″ twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
3. Tolerance: includes set up tolerance, line regulation, and load regulation.
4. After the output protection, restart the device about 30 seconds after the input disconnection interval.
5. Derating may be needed under low input voltages. Please check the derating curve for more details.
6. The length of set-up time is measured at the first cold start. Turning ON/OFF the power supply may lead to an increase in the set-up time.
7. No load power consumption<0.85W when RC+ & RC- (CN100 pin3,4) open.
8. The power supply is considered a component that will be installed into the final equipment. All the EMC tests are been executed by mounting the unit on a 360mm*?00mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to “EMI testing of component power supplies.” (as available on http://www.meanwell.com)
9. The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitudes higher than 2000m(6500ft).

※ Product Liability Disclaimer: For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

Block Diagram

• PFC: 65KHz
• PWM: 90KHz

Derating Curve

Output Derating VS Input Voltage

Function Manual

1. Peak Power
   • Pav: Average output power (W)
   • Ppk: Peak output power (W)
   • Pnpk: Non-peak output power-(W)
   • Prated: Rated output power (W)
   • t: Peak power width (sec)
   • T: Period (sec)
2. For example (24V model):

Function Description of CN100

maximum load current is 0.3A. This output is not controlled by the “remote ON/OFF control”.
3| RC+| Turns the output on and off by electrical or dry contact between pin 4 (RC-), Short: Power ON, Open: Power OFF.
4| RC-| Remote control ground.
5| CS| Current sharing signal. When units are connected in parallel, the CS pins of the units should be connected to allow current balance between units.
6,8| GND| This pin connects to the negative terminal(-V). Return for DC-OK signal output.
7| DC-OK| DC-OK signal is a TTL level signal, referenced to pin8(DC-OK GND). High when PSU turns on.
9| +S| Positive sensing. The +S signal should be connected to the positive terminal of the load. The +S and -S leads should be twisted in pairs to minimize the noise pick-up effect. The maximum line drop compensation is 0.5V.
10| -S| Negative sensing. The -S signal should be connected to the negative terminal of the load. The -S and +S leads should be twisted in pairs to minimize the noise pick-up effect. The maximum line drop compensation is 0.5V.

Function Manual

1. Remote Sense
   The remote sensing compensates for voltage drop on the load wiring up to 0.5V .

2. DC-OK Signal
   DC- OK signal is a TTL level signal. High when PSU turns on.Between DC- OK(pin7) and GND(pin6,8)| Output Status
   ---|---
   3.3 ~ 5.6V| ON
   0 ~ 1V| OFF

3. Remote ON-OFF Control
   Between RC+(pin3) and RC-(pin4)| Output Status
   ---|---
   SW ON (Short)| ON
   SW OFF (Open)| OFF

4. Current Sharing
   HRPG-1000N3 has the built-in active current sharing function and can be connected in parallel, up to 4 units, to provide higher output power as exhibited below :

   • The power supplies should be paralleled using short and large-diameter wiring and then connected to the load.
   • The difference of output voltages among parallel units should be less than 0.2V.
   • The total output current must not exceed the value determined by the following equation: Maximum output current at parallel operation=(Rated current per unit) (Number of units)××0.9
   • When the total output current is less than 5% of the total rated current, or say (5% of Rated current per unit)×(Number of units) the current shared among units may not be fully balanced.

Mechanical Specification

Case No. 977H Unit:mm

AC Input Terminal Pin No. Assignment

DC Output Terminal Pin No. Assignment

Connector Pin No. Assignment(CN100): HRS DF11-10DP-2DS or equivalent

HRS DF11-10DS

or equivalent

|

HRS DF11-**SC

or equivalent

2| AUX| 7| DC-OK
3| RC+| 9| +S
4| RC-| 10| -S
5| CS|  |

Installation Manual

Please refer to: http://www.meanwell.com/manual.html.

References

• TÜV Rheinland - Home | US | TÜV Rheinland

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