MEAN WELL RSP-2400 series 2400W Power Supply with Single Output Owner’s Manual

August 14, 2024
MEAN WELL

2400W Power Supply with Single Output
RSP-2400 series

https://www.meanwell.com/Upload/PDF/Enclosed_Type_EN.pdf

Features

  • AC input 180~264VAC
  • Built-in active PFC function
  • High efficiency up to 91.5%
  • Forced air cooling by built-in DC fan
  • Output voltage programmable
  • Active current sharing up to 7200W (2+1)
  • Built-in remote ON-OFF control / remote sense / auxiliary power / power OK signal
  • Protections: Short circuit / Overload / Over voltage / Over temperature
  • Optional conformal coating
  • 5 years warranty

Applications

  • Factory control or automation apparatus
  • Test and measurement instrument
  • Laser related machine
  • Burn-in facility
  • Digital broadcasting
  • RF application

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Description

RSP-2400 is a 2.4KW single output enclosed type AC/DC power supply. This series operates for 180~264VAC input voltage and offers the models with the DC output mostly demanded from the industry. Each model is cooled by the built-in fan with fan speed control, working for the temperature up to 70℃. Moreover, RSP-2400,  provides vast design flexibility by equipping various built-in functions such as the output programming, active current sharing, remote ON- OFF control, auxiliary power, etc.

Model Encoding / Order Information

SPECIFICATION

MODEL RSP-2400-12 RSP-2400-24 RSP-2400-48
OUTPUT DC VOLTAGE 12V 24V
RATED CURRENT 166.7A 100A 50A
CURRENT RANGE 0 ~ 166.7A 0 ~ 100A 0 ~ 50A
RATED POWER 2000.4W 2400W 2400W
RIPPLE & NOISE (max.) Note.2 150mVp-p 150mVp-p

200mVp-p
VOLTAGE ADJ. RANGE| 10.8 ~ 13.2V| 22 ~ 28V| 43 ~ 56V
VOLTAGE TOLERANCE Note.3| ±1.0%| ±1.0%| ±1.0%
LINE REGULATION| ±0.5%| ±0.5%| ±0.5%
LOAD REGULATION| ±0.5%| ±0.5%| ±0.5%
SETUP, RISE TIME| 1000ms, 80ms at full load
HOLD UP TIME (Typ.)| 12ms at full load
INPUT| VOLTAGE RANGE| 180 ~ 264VAC        254 ~ 370VDC
FREQUENCY RANGE| 47 ~ 63Hz
POWER FACTOR (Typ.)| 0.95/230VAC at full load
EFFICIENCY (Typ.)| 88%| 90.5%| 91.5%
AC CURRENT (Typ.)| 15.5A/180VAC        12A/230VAC
INRUSH CURRENT (Typ.)| 60A/230VAC
LEAKAGE CURRENT| <2.0mA / 240VAC
PROTECTION| OVERLOAD (OLP)| 100 ~ 112% rated output power
User adjustable continuous constant current limiting or constant current limiting with delay shutdown after 5 seconds, re-power on to recover
OVER VOLTAGE| 13.8 ~ 16.8V| 28.8 ~ 33.6V| 57.6 ~ 67.2V
Protection type : Shut down o/p voltage, re-power on to recover
OVER TEMPERATURE| Shut down o/p voltage, recovers automatically after temperature goes down
FUNCTION| OUTPUT VOLTAGE PROGRAMMABLE(PV)| 2.4 ~ 13.2V| 4.8 ~ 28V| 9.6 ~ 56V
Please refer to the Function Manual.
CURRENT SHARING| Up to 7200W or (2+1) units. Please refer to the Function Manual.
AUXILIARY POWER| 12V@0.1A(Only for Remote ON-OFF control)
REMOTE ON-OFF CONTROL| Please refer to the Function Manual
REMOTE SENSE| Compensate voltage drop on the load wiring up to 0.25V. Please refer to the Function Manual.
ALARM SIGNAL OUTPUT| Power OK signal. Please refer to the Function Manual
ENVIRONMENT| WORKING TEMP.| -20 ~ +70℃ (Refer to “Derating Curve”)
WORKING HUMIDITY| 20 ~ 90% RH non-condensing
STORAGE TEMP., HUMIDITY| -40 ~ +85℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT| ±0.05%/℃ (0 ~ 50℃)
VIBRATION| 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
SAFETY & EMC (Note 4)| SAFETY STANDARDS| UL62368-1, CSA C22.2 No. 62368-1, TUV BS EN/EN62368-1, BSMI CNS14336-1, AS/NZS62368.1,IS13252(Part1)/IEC60950-1, EAC TP TC 004 approved
WITHSTAND VOLTAGE| I/P-O/P:3KVAC  I/P-FG:2KVAC  O/P-FG:0.5KVAC
ISOLATION RESISTANCE| I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
EMC EMISSION| Parameter| Standard| Test Level / Note
Conducted| BS EN/EN55032 (CISPR32)| Class B
Radiated| BS EN/EN55032 (CISPR32)| Class A
Harmonic Current| BS EN/EN61000-3-2| —–
Voltage Flicker| BS EN/EN61000-3-3| —–
EMC IMMUNITY| BS EN/EN55035, BS EN/EN61000-6-2, BSMI CNS13438
Parameter| Standard| Test Level / Note
ESD| BS EN/EN61000-4-2| Level 3, 8KV air ; Level 2, 4KV contact
Radiated| BS EN/EN61000-4-3| Level 3
EFT / Burst| BS EN/EN61000-4-4| Level 3
Surge| BS EN/EN61000-4-5| Level 3, 2KV/Line-Earth ; Level 2, 1KV/Line-Line
Conducted| BS EN/EN61000-4-6| Level 3
Magnetic Field| BS EN/EN61000-4-8| Level 4
Voltage Dips and Interruptions| BS EN/EN61000-4-11| >95% dip 0.5 periods, 30% dip 25 periods,

95% interruptions 250 periods
OTHERS| MTBF| 692.3K hrs min.     Telcordia SR-332 (Bellcore) ; 83.9K hrs min.      MIL-HDBK-217F (25℃)
DIMENSION| 278177.863.5mm (LWH)
PACKING| 3.3Kg; 4pcs/14.2Kg/2.04CUFT
NOTE| 1.  All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25℃ of ambient temperature.
2.  Ripple & noise are measured at 20MHz of bandwidth by using a 12″ twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
3.  Tolerance : includes set up tolerance, line regulation and load regulation.
4.  The power supply is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on a 720mm*360mm metal plate with 1mm of thickness. The final equipment must be re- confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to “EMI testing of component power supplies.” (as available on https://www.meanwell.com//Upload/PDF/EMI_statement_en.pdf))
5.  The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitude higher than 2000m(6500ft).
※ Product Liability Disclaimer:For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

Block Diagram

Static Characteristics

Function Manual

  1. Remote Sense
    ※ The Remote Sense compensates voltage drop on the load wiring up to 0.25V ※ Caution: The power supply, by factory default(also the assumption for other sections), is shipped with, -S & -V on CN2, as well as +S & +V, shorted by connector. When activating the Remote Sense, the +S signal should be connected to the positive terminal of the load whereas -S signal to the negative terminal of the load.

  2. Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim)
    ※ In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed to 20~110%(Typ.) of the nominal voltage by applying EXTERNAL VOLTAGE. ◎ Connecting an external DC source between on CN2, and as exhibited above.PV & -S +S & +V, -S & -V also need to be connected ※ Caution: (1)By factory default, the Output Voltage Programming is not activated, and are shorted by connector. WheneverPV(PIN3) PS(PIN4)and of CN2 this function is not needed to activate, as assumed in other sections’ diagrams, please keep shorted ; otherwise,PV(PIN3) PS(PIN4)and of CN2 the power supply will have no output.
    (2) and of CN1 or CN2 must be disconnected if “Output Voltage Programming” function is used; otherwise, the internalPV(PIN3) PS(PIN4) electrical components may be damaged, and the power supply unit may thus be out of order.

  3. Remote ON-OFF
    ※ Remote ON-OFF is activated by the configuration with respect to CN1,CN2 and CN3 as shown in the following diagram.

  4. Alarm Signal Output
    ※ Alarm signal is sent out through “P OK ” & “P OK ” and pins on CN3. Please acknowledge an external voltage source is required for this function.P OK P OK GND P OK2 & P OK GND2

Function| Description| Output of alarm(P OK, Relay Contact)| Output of alarm(P OK2, TTL Signal)
---|---|---|---
P OK| The signal is “Low” when the power supply is above 80% of the rated output voltage, or, say, Power OK| Low (0.5V max at 500mA)| Low (0.5V max at 10mA)
The signal turns to be “High” when the power supply is under 80% of the rated output voltage, or, say, Power Fail| High or open (External applied voltage, 500mA max.)| High or open (External applied voltage, 10mA max.)

5.Select Overload Protection Type

  1. Insert the shorting connector on CN3 that is shown in Fig 5.1, the Overload Protection Type will be “constant current limiting with delay shutdown after 5 seconds, re-power on to recover”. This is the factory default.
  2. Remove the shorting connector on CN3 that is shown in Fig 5.2, the Overload Protection Type will be “continuous constant current limiting”.

6.Current Sharing with Remote Sense
RSP-2400 has the built-in active current sharing function and can be connected in parallel, up to 3 units, to provide higher output power as exhibited below :
※ The power supplies should be paralleled using short and large diameter wiring and then connected to the load.
※ Difference of output voltages among parallel units should be less than 0.2V.
※ The total output current must not exceed the value determined by the following equation: Maximum output current at parallel operation=(Rated current per unit)×(Number of unit) × 0.9
※ ×When the total output current is less than 3% of the total rated current, or say (3% of Rated current per unit)×(Number of unit) the current shared among units may not be fully balanced.

7.Three Phase Connect
Users can exploit three units of RSP-2400(unit 1 ,unit 2,unit 3) to work with 3 power system. Please refer to following diagrams for configuration.ψ

Mechanical Specification

◎ CN1 and CN2 are connected internally.

Pin No. Function Description
1 RCG Remote ON-OFF Ground
2 RC Remote ON-OFF
3 PV Connection for output voltage programming
4 PS Reference Voltage Terminal
5,7 -S Negative sensing for remote sense
6 CS(Current Share) Current Share
8 +S Postive sensing for remote sense

※Control Pin No. Assignment : HRS DF11-10DP-2DS or equivalent(CN3)

Mating Housing HRS DF11-10DS or equivalent
Terminal HRS DF11-**SC or equivalent
Pin No. Function
--- ---
1 P OK GND
2 P OK
3 P OK GND2
4 P OK2
5 RCG
6 RC
7 AUXG
8 AUX
9 OLP
10 OL-SD

※AC Input Terminal Pin No. Assignment

Pin No. Assignment Diagram Maximum mounting torque
1 AC/L 18Kgf-cm
2 AC/N
3 FG

Installation Manual
Please refer to : http://www.meanwell.com/manual.html

Downloaded from Arrow.com.

References

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