MEAN WELL IRM-90 Series 90W AC-DC PCB Mount Green Power Module Owner’s Manual

July 3, 2024
MEAN WELL

IRM-90 Series 90W AC-DC PCB Mount Green Power Module

Product Information

Specifications

  • Product Name: 90W AC-DC PCB-Mount Green Power Module

  • Series: IRM-90

  • User’s Manual: IRM-90

  • Certifications: UL62368-1, IEC62368-1, BS EN/EN60335-1 TPTC004
    BS EN/EN62368-1

  • Size: 3.43”x2.05”

  • Mounting Options: PCB, chassis, or screw terminal

  • Input Voltage: 80~305VAC

  • No Load Power Consumption

Product Usage Instructions

Installation

  1. Ensure the power module is compatible with your device’s power
    requirements.

  2. Select the appropriate mounting option (PCB, chassis, or screw
    terminal).

  3. Connect the input voltage within the specified range of
    80~305VAC.

  4. Securely mount the power module following the installation
    guidelines.

Operation

  1. After installation, apply power to the module within the
    specified input voltage range.

  2. Monitor the power consumption and ensure it meets your device’s
    requirements.

  3. If used with a PCB, ensure proper heat dissipation for optimal
    performance.

Maintenance

  1. Regularly inspect the power module for any signs of damage or
    wear.

  2. Keep the module clean and free from dust or debris that may
    affect performance.

  3. Follow any specific maintenance instructions provided in the
    user manual.

FAQs

Q: Can I use this power module with input voltages outside of

80~305VAC?

A: It is recommended to stay within the specified input voltage
range for optimal performance and safety.

Q: What should I do if the power consumption is higher than

expected?

A: Check for any connected devices drawing excess power and
ensure they are within the module’s rated capacity.

Q: Is it necessary to use thermal paste when mounting on a

PCB?

A: Depending on the heat dissipation requirements, using thermal
paste may help improve performance on a PCB mounting.

90W AC-DC PCB-Mount Green Power Module

IRM-90 series
User’s Manual

(IRM-90)

(IRM-90-xxST)

UL62368-1

IEC62368-1

Features

BS EN/EN60335-1 TPTC004 BS EN/EN62368-1

3.43”x2.05”compact size PCB,chassis or screw terminal mounting version Universal input 80~305VAC No load power consumption<0.3W EMI BS EN/EN55032 ClassB without additional components Wide operating temp. rage -30~80 Protections: Short circuit / Overload / Over voltage Cooling by free air convection Isolation Class Over voltage category Operating attitude up to 4000 meters (Note.7) 100W peak(10 sec.) 3 years warranty

Applications
Industrial electrical equipment Mechanical equipment Factory automation equipment Handheld electronic device
GTIN CODE
MW Search: https://www.meanwell.com/serviceGTIN.aspx

Description
IRM-90 is a 90W miniature (875229.5mm) AC-DC PCB-mount module type power supply, ready to be soldered onto the PCB boards of various kinds of electronic instruments or industrial automation equipments. This product allows the universal input voltage range of 80~305VAC. The 94V-0 flame retardant plastic case and potted with silicone enhance the heat dissipation and meet the anti-vibration demand up to 2~5G anti-vibration by model; moreover, it provides the fundamental resistance to dust and moisture. With the high efficiency up to 93% and the extremely low no-load power consumption below 0.3W, IRM-90 series fulfills the worldwide regulation for the low power consumption requirement for electronics. The entire series is a Class design (no FG pin), incorporating the built-in EMI filtering components, enabling the compliance with BS EN/EN55032 Class B; the supreme EMC features keep the end electronic units from from electromagnetic interference. In addition to the PCB mounting style model, IRM-90 series also offers the screw terminal style model (ST).

Model Encoding IRM – 90 – 12 ST

{ Blank : PCB mounting style ST : Screw terminal style

Output voltage Rated wattage Series name

File Name:IRM-90-SPEC 2024-01-26

Downloaded from Arrow.com.

90W AC-DC PCB-Mount Green Power Module

IRM-90 series

SPECIFICATION

MODEL

IRM-90-12

IRM-90-15

IRM-90-24

IRM-90-48

OUTPUT

DC VOLTAGE

12V

Peak(10 sec.) CURRENT
Convection

7.37A 6.7A

RATED Peak(10 sec.)Note.2 88.4W

POWER Convection

80.4W

RIPPLE & NOISE (max.) Note.3 120mVp-p

VOLTAGE TOLERANCE Note.4 ±2.0%

LINE REGULATION

±0.5%

LOAD REGULATION

±1.0%

15V 6.23A 5.67A 93.5W 85.05W 150mVp-p ±2.0% ±0.5% ±0.5%

24V 4.13A 3.75A 99W 90W 200mVp-p ±2.0% ±0.5% ±0.5%

48V 2.07A 1.88A 99.2W 90.2W 240mVp-p ±2.0% ±0.5% ±0.5%

SETUP, RISE TIME

1000ms, 30ms/230VAC 1000ms, 30ms/115VAC at full load

HOLD UP TIME (Typ.)

30ms/230VAC

10ms/115VAC at full load

VOLTAGE RANGE Note.5 80 ~ 305VAC 113 ~ 431VDC

FREQUENCY RANGE

47 ~ 63Hz

EFFICIENCY (Typ.)

92%

92.5%

93%

93%

INPUT

AC CURRENT (Typ.)

1.9A/115VAC 1.1A/230VAC

INRUSH CURRENT (Typ.)

COLD START 30A/115VAC 65A/230VAC

LEAKAGE CURRENT (max.) Note.6 < 0.25mA/240VAC

OVERLOAD PROTECTION
OVER VOLTAGE

115% ~ 160% rated output power

Protection type : Hiccup mode, recovers automatically after fault condition is removed

12.6 ~ 16.2V

15.8 ~ 20.3V

25.2 ~ 32.4V

Protection type : Shut down o/p voltage, re-power on to recover

50.4 ~ 64.8V

OVER TEMPERATURE

Protection type : Shut down o/p voltage, re-power on to recover

WORKING TEMP.

-30 ~ +80 (Refer to “Derating Curve”)

WORKING HUMIDITY

20 ~ 90% RH non-condensing

STORAGE TEMP.

-40 ~ +85

ENVIRONMENT TEMP. COEFFICIENT

±0.03%/ (0 ~ 50)

SOLDERING TEMPERATURE Wave soldering: 265,5s (max.); Manual soldering: 390,3s (max.)

VIBRATION

Blank:10 ~ 500Hz, 2G 10min./1cycle, period for 60min. each along X, Y, Z axes ST:10 ~ 500Hz, 5G 10min./1cycle, period for 60min. each along X, Y, Z axes

OPERATING ALTITUDE Note.7 ; EN62368-1;altitude up to 2000 meters

SAFETY STANDARDS WITHSTAND VOLTAGE

IEC62368-1, IEC60335-1, Dekra BS EN/EN60335-1,BS EN/EN62368-1,UL62368-1, TUV BS EN/EN62368-1, EAC TP TC 004 approved I/P-O/P:4KVAC

ISOLATION RESISTANCE

I/P-O/P:100M Ohms / 500VDC / 25/ 70% RH

Parameter

Standard

Test Level / Note

Conducted

BS EN/EN55032 (CISPR32),BS EN/EN55014-1 Class B

EMC EMISSION

Radiated

BS EN/EN55032 (CISPR32),BS EN/EN55014-1 Class B

Harmonic Current

BS EN/EN61000-3-2

Class A

SAFETY &
EMC (Note 8)

Voltage Flicker

BS EN/EN61000-3-3

BS EN/EN55035, BS EN/EN61000-6-2,BS EN/EN55014-2

Parameter

Standard

—-Test Level / Note

ESD

BS EN/EN61000-4-2

Level 3, 8KV air; Level 2, 4KV contact, criteria A

OTHERS NOTE

RF field susceptibility

BS EN/EN61000-4-3

Level 3, criteria A

EMC IMMUNITY

EFT bursts Surge susceptibility

BS EN/EN61000-4-4 BS EN/EN61000-4-5

Level 3, criteria A Level 4,2KV/L-N, criteria A

Conducted susceptibility Magnetic field immunity

BS EN/EN61000-4-6 BS EN/EN61000-4-8

Level 3, criteria A Level 4, criteria A

MTBF

Voltage dip, interruption

BS EN/EN61000-4-11

5088.4K hrs min. Telcordia SR-332 (Bellcore) ; 609.9K hrs min.

95% dip 0.5 periods, 30% dip 25 periods, 95% interruptions 250 periods
MIL-HDBK-217F (25)

DIMENSION

PCB mounting style : 875229.5mm (LWH)

Screw terminal style : 1095233.5mm (LWH)

PACKING

PCB mounting style : 0.197Kg;60pcs/11.8Kg/0.94CUFT Screw terminal style :0.219Kg;50pcs/12Kg/0.56CUFT

1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. 33% Duty cycle maximum within every 30 seconds. Average output power should not exceed the rated power. 3. Ripple & noise are measured at 20MHz of bandwidth by using a 12″ twisted pair-wire terminated with a 0.1F & 47F parallel capacitor. 4. Tolerance : includes set up tolerance, line regulation and load regulation. 5. Derating may be needed under low input voltages. Please check the derating curve for more details. 6. Leakage current was measured from primary input to DC output. 7. The ambient temperature derating of 3.5/1000m with fanless models and of 5/1000m with fan models for operating altitude higher than 2000m(6500ft). 8. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still
meets EMC directives. For guidance on how to perform these EMC tests, please refer to “EMI testing of component power supplies.” (as available on https://www.meanwell.com//Upload/PDF/EMI_statement_en.pdf )
Product Liability DisclaimerFor detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

File Name:IRM-90-SPEC 2024-01-26

Downloaded from Arrow.com.

90W AC-DC PCB-Mount Green Power Module
Block Diagram

IRM-90 series
fosc : 70KHz

I/P

EMI

FILTER

RECTIFIERS &
FILTER

POWER SWITCHING

RECTIFIERS &
FILTER

+Vo -Vo

O.L.P.

PWM CONTROL

DETECTION CIRCUIT
O.V.P.

Derating Curve

100 230VAC
75 100VAC
50
25

-30 -25 -15 0

15

30

50 55 60 70 80 (HORIZONTAL)

AMBIENT TEMPERATURE ()

Output Derating VS Input Voltage
100 90 80 70 60 50 40
80 95 100 115 120 140 160 180 200 220 240 264 305
INPUT VOLTAGE (VAC) 60Hz

LOAD (%)

LOAD (%)

Downloaded from Arrow.com.

File Name:IRM-90-SPEC 2024-01-26

98 109
6.75 5

90W AC-DC PCB-Mount Green Power Module

IRM-90 series

Mechanical Specification
PCB mounting style ( IRM-90 )

87

5.7

76

AC/N AC/L
BOTTOM VIEW

40.75

52

5.5

-Vo +Vo

2-1

Case No.IRM60 Unit:mm
29.5 3.5±1mm

2-2

Screw terminal style ( IRM-90-xxST )
52 33 7.5

AC/L, AC/N P/N diameter:1 +Vo, -Vo P/N diameter:2
33.5 6.7

4-3.5

AC/N AC/L

TOP VIEW
-Vo -Vo+Vo+Vo 555
Installation Manual
Please refer to : http://www.meanwell.com/manual.html
Downloaded from Arrow.com.

File Name:IRM-90-SPEC 2024-01-26

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