MEAN WELL IRM-90 Series 90W AC-DC PCB Mount Green Power Module Owner’s Manual
- July 3, 2024
- MEAN WELL
Table of Contents
- IRM-90 Series 90W AC-DC PCB Mount Green Power Module
- Product Information
- Specifications
- Product Usage Instructions
- Installation
- Operation
- Maintenance
- Q: Can I use this power module with input voltages outside of
- Q: What should I do if the power consumption is higher than
- Q: Is it necessary to use thermal paste when mounting on a
IRM-90 Series 90W AC-DC PCB Mount Green Power Module
Product Information
Specifications
-
Product Name: 90W AC-DC PCB-Mount Green Power Module
-
Series: IRM-90
-
User’s Manual: IRM-90
-
Certifications: UL62368-1, IEC62368-1, BS EN/EN60335-1 TPTC004
BS EN/EN62368-1 -
Size: 3.43”x2.05”
-
Mounting Options: PCB, chassis, or screw terminal
-
Input Voltage: 80~305VAC
-
No Load Power Consumption
Product Usage Instructions
Installation
-
Ensure the power module is compatible with your device’s power
requirements. -
Select the appropriate mounting option (PCB, chassis, or screw
terminal). -
Connect the input voltage within the specified range of
80~305VAC. -
Securely mount the power module following the installation
guidelines.
Operation
-
After installation, apply power to the module within the
specified input voltage range. -
Monitor the power consumption and ensure it meets your device’s
requirements. -
If used with a PCB, ensure proper heat dissipation for optimal
performance.
Maintenance
-
Regularly inspect the power module for any signs of damage or
wear. -
Keep the module clean and free from dust or debris that may
affect performance. -
Follow any specific maintenance instructions provided in the
user manual.
FAQs
Q: Can I use this power module with input voltages outside of
80~305VAC?
A: It is recommended to stay within the specified input voltage
range for optimal performance and safety.
Q: What should I do if the power consumption is higher than
expected?
A: Check for any connected devices drawing excess power and
ensure they are within the module’s rated capacity.
Q: Is it necessary to use thermal paste when mounting on a
PCB?
A: Depending on the heat dissipation requirements, using thermal
paste may help improve performance on a PCB mounting.
90W AC-DC PCB-Mount Green Power Module
IRM-90 series
User’s Manual
(IRM-90)
(IRM-90-xxST)
UL62368-1
IEC62368-1
Features
BS EN/EN60335-1 TPTC004 BS EN/EN62368-1
3.43”x2.05”compact size PCB,chassis or screw terminal mounting version Universal input 80~305VAC No load power consumption<0.3W EMI BS EN/EN55032 ClassB without additional components Wide operating temp. rage -30~80 Protections: Short circuit / Overload / Over voltage Cooling by free air convection Isolation Class Over voltage category Operating attitude up to 4000 meters (Note.7) 100W peak(10 sec.) 3 years warranty
Applications
Industrial electrical equipment Mechanical equipment Factory automation
equipment Handheld electronic device
GTIN CODE
MW Search: https://www.meanwell.com/serviceGTIN.aspx
Description
IRM-90 is a 90W miniature (875229.5mm) AC-DC PCB-mount module type power
supply, ready to be soldered onto the PCB boards of various kinds of
electronic instruments or industrial automation equipments. This product
allows the universal input voltage range of 80~305VAC. The 94V-0 flame
retardant plastic case and potted with silicone enhance the heat dissipation
and meet the anti-vibration demand up to 2~5G anti-vibration by model;
moreover, it provides the fundamental resistance to dust and moisture. With
the high efficiency up to 93% and the extremely low no-load power consumption
below 0.3W, IRM-90 series fulfills the worldwide regulation for the low power
consumption requirement for electronics. The entire series is a Class design
(no FG pin), incorporating the built-in EMI filtering components, enabling the
compliance with BS EN/EN55032 Class B; the supreme EMC features keep the end
electronic units from from electromagnetic interference. In addition to the
PCB mounting style model, IRM-90 series also offers the screw terminal style
model (ST).
Model Encoding IRM – 90 – 12 ST
{ Blank : PCB mounting style ST : Screw terminal style
Output voltage Rated wattage Series name
File Name:IRM-90-SPEC 2024-01-26
Downloaded from Arrow.com.
90W AC-DC PCB-Mount Green Power Module
IRM-90 series
SPECIFICATION
MODEL
IRM-90-12
IRM-90-15
IRM-90-24
IRM-90-48
OUTPUT
DC VOLTAGE
12V
Peak(10 sec.) CURRENT
Convection
7.37A 6.7A
RATED Peak(10 sec.)Note.2 88.4W
POWER Convection
80.4W
RIPPLE & NOISE (max.) Note.3 120mVp-p
VOLTAGE TOLERANCE Note.4 ±2.0%
LINE REGULATION
±0.5%
LOAD REGULATION
±1.0%
15V 6.23A 5.67A 93.5W 85.05W 150mVp-p ±2.0% ±0.5% ±0.5%
24V 4.13A 3.75A 99W 90W 200mVp-p ±2.0% ±0.5% ±0.5%
48V 2.07A 1.88A 99.2W 90.2W 240mVp-p ±2.0% ±0.5% ±0.5%
SETUP, RISE TIME
1000ms, 30ms/230VAC 1000ms, 30ms/115VAC at full load
HOLD UP TIME (Typ.)
30ms/230VAC
10ms/115VAC at full load
VOLTAGE RANGE Note.5 80 ~ 305VAC 113 ~ 431VDC
FREQUENCY RANGE
47 ~ 63Hz
EFFICIENCY (Typ.)
92%
92.5%
93%
93%
INPUT
AC CURRENT (Typ.)
1.9A/115VAC 1.1A/230VAC
INRUSH CURRENT (Typ.)
COLD START 30A/115VAC 65A/230VAC
LEAKAGE CURRENT (max.) Note.6 < 0.25mA/240VAC
OVERLOAD PROTECTION
OVER VOLTAGE
115% ~ 160% rated output power
Protection type : Hiccup mode, recovers automatically after fault condition is removed
12.6 ~ 16.2V
15.8 ~ 20.3V
25.2 ~ 32.4V
Protection type : Shut down o/p voltage, re-power on to recover
50.4 ~ 64.8V
OVER TEMPERATURE
Protection type : Shut down o/p voltage, re-power on to recover
WORKING TEMP.
-30 ~ +80 (Refer to “Derating Curve”)
WORKING HUMIDITY
20 ~ 90% RH non-condensing
STORAGE TEMP.
-40 ~ +85
ENVIRONMENT TEMP. COEFFICIENT
±0.03%/ (0 ~ 50)
SOLDERING TEMPERATURE Wave soldering: 265,5s (max.); Manual soldering: 390,3s (max.)
VIBRATION
Blank:10 ~ 500Hz, 2G 10min./1cycle, period for 60min. each along X, Y, Z axes ST:10 ~ 500Hz, 5G 10min./1cycle, period for 60min. each along X, Y, Z axes
OPERATING ALTITUDE Note.7 ; EN62368-1;altitude up to 2000 meters
SAFETY STANDARDS WITHSTAND VOLTAGE
IEC62368-1, IEC60335-1, Dekra BS EN/EN60335-1,BS EN/EN62368-1,UL62368-1, TUV BS EN/EN62368-1, EAC TP TC 004 approved I/P-O/P:4KVAC
ISOLATION RESISTANCE
I/P-O/P:100M Ohms / 500VDC / 25/ 70% RH
Parameter
Standard
Test Level / Note
Conducted
BS EN/EN55032 (CISPR32),BS EN/EN55014-1 Class B
EMC EMISSION
Radiated
BS EN/EN55032 (CISPR32),BS EN/EN55014-1 Class B
Harmonic Current
BS EN/EN61000-3-2
Class A
SAFETY &
EMC (Note 8)
Voltage Flicker
BS EN/EN61000-3-3
BS EN/EN55035, BS EN/EN61000-6-2,BS EN/EN55014-2
Parameter
Standard
—-Test Level / Note
ESD
BS EN/EN61000-4-2
Level 3, 8KV air; Level 2, 4KV contact, criteria A
OTHERS NOTE
RF field susceptibility
BS EN/EN61000-4-3
Level 3, criteria A
EMC IMMUNITY
EFT bursts Surge susceptibility
BS EN/EN61000-4-4 BS EN/EN61000-4-5
Level 3, criteria A Level 4,2KV/L-N, criteria A
Conducted susceptibility Magnetic field immunity
BS EN/EN61000-4-6 BS EN/EN61000-4-8
Level 3, criteria A Level 4, criteria A
MTBF
Voltage dip, interruption
BS EN/EN61000-4-11
5088.4K hrs min. Telcordia SR-332 (Bellcore) ; 609.9K hrs min.
95% dip 0.5 periods, 30% dip 25 periods, 95% interruptions 250 periods
MIL-HDBK-217F (25)
DIMENSION
PCB mounting style : 875229.5mm (LWH)
Screw terminal style : 1095233.5mm (LWH)
PACKING
PCB mounting style : 0.197Kg;60pcs/11.8Kg/0.94CUFT Screw terminal style :0.219Kg;50pcs/12Kg/0.56CUFT
1. All parameters NOT specially mentioned are measured at 230VAC input, rated
load and 25 of ambient temperature. 2. 33% Duty cycle maximum within every 30
seconds. Average output power should not exceed the rated power. 3. Ripple &
noise are measured at 20MHz of bandwidth by using a 12″ twisted pair-wire
terminated with a 0.1F & 47F parallel capacitor. 4. Tolerance : includes set
up tolerance, line regulation and load regulation. 5. Derating may be needed
under low input voltages. Please check the derating curve for more details. 6.
Leakage current was measured from primary input to DC output. 7. The ambient
temperature derating of 3.5/1000m with fanless models and of 5/1000m with fan
models for operating altitude higher than 2000m(6500ft). 8. The power supply
is considered a component which will be installed into a final equipment. The
final equipment must be re-confirmed that it still
meets EMC directives. For guidance on how to perform these EMC tests, please
refer to “EMI testing of component power supplies.” (as available on
https://www.meanwell.com//Upload/PDF/EMI_statement_en.pdf )
Product Liability DisclaimerFor detailed information, please refer to
https://www.meanwell.com/serviceDisclaimer.aspx
File Name:IRM-90-SPEC 2024-01-26
Downloaded from Arrow.com.
90W AC-DC PCB-Mount Green Power Module
Block Diagram
IRM-90 series
fosc : 70KHz
I/P
EMI
FILTER
RECTIFIERS &
FILTER
POWER SWITCHING
RECTIFIERS &
FILTER
+Vo -Vo
O.L.P.
PWM CONTROL
DETECTION CIRCUIT
O.V.P.
Derating Curve
100 230VAC
75 100VAC
50
25
-30 -25 -15 0
15
30
50 55 60 70 80 (HORIZONTAL)
AMBIENT TEMPERATURE ()
Output Derating VS Input Voltage
100 90 80 70 60 50 40
80 95 100 115 120 140 160 180 200 220 240 264 305
INPUT VOLTAGE (VAC) 60Hz
LOAD (%)
LOAD (%)
Downloaded from Arrow.com.
File Name:IRM-90-SPEC 2024-01-26
98 109
6.75 5
90W AC-DC PCB-Mount Green Power Module
IRM-90 series
Mechanical Specification
PCB mounting style ( IRM-90 )
87
5.7
76
AC/N AC/L
BOTTOM VIEW
40.75
52
5.5
-Vo +Vo
2-1
Case No.IRM60 Unit:mm
29.5 3.5±1mm
2-2
Screw terminal style ( IRM-90-xxST )
52 33 7.5
AC/L, AC/N P/N diameter:1 +Vo, -Vo P/N diameter:2
33.5 6.7
4-3.5
AC/N AC/L
TOP VIEW
-Vo -Vo+Vo+Vo 555
Installation Manual
Please refer to : http://www.meanwell.com/manual.html
Downloaded from Arrow.com.
File Name:IRM-90-SPEC 2024-01-26
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