MEAN WELL DDR-240 Series 240W DIN Rail Type DC to DC Converter User Manual

June 3, 2024
MEAN WELL

MEAN WELL DDR-240 Series 240W DIN Rail Type DC to DC Converter User Manual

FIG 1.JPG

Features

  • Compliance to BS EN/EN50155 and BS EN/EN45545-2 railway standard

  • Width only 40mm

  • 2:1 wide input range

  • -40-+70C wide working temperature

  • 150% peak load capability

  • Current sharing up to 960W(3+1)

  • DC output adjustable

  • Cooling by free air convection

  • Can be installed on DIN rail T S-35/7.5 or 15

  • Protections: Short circuit / Overload / Over voltage /
    Over temperature / Input reverse polarity/
    Input under voltage protection

  • 4KVdc I/O isolation(Reinforced isolation)

  • DC OK relay contact

  • Remote ON-OFF control

  • 3 years warranty

FIG 2 Applications.JPG

Applications

  • Bus,tram,metro or railway system
  • Industrial control system
  • Semi-conductor fabrication equipment
  • Factory automation
  • Electro-mechanical
  • Wireless network
  • Telecom or datacom system

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Description

DDR-240 series is a 240W DIN Rail type DC-DC converter with main features including DIN rail-type easy installation, ultra slim width (40mm), 2:1 wide input voltage, fanless design, -40-+70 t wide operating temperature, 4KVdc I/O isolation, 150% peak load, current sharing, DC OK, adjustable output voltage and full protective functions.

This series of models has various input options: 16.8-33.6V / 33.6-67.2V / 67.2-154V and two output options: 24V / 48V and can be used for industrial & railway control, security control, communication system and other fields.

Suitable applications include to DC buck/boost regulator, increasing system insulation level and voltage drop compensation along cable.. .etc.

Model Encoding

FIG 3 Model Encoding.JPG

SPECIFICATION

FIG 4 SPECIFICATION.JPG

FIG 5 SPECIFICATION.JPG

FIG 6 SPECIFICATION.JPG

FIG 7 SPECIFICATION.JPG

Block Diagram

FIG 8 Block Diagram.JPG

Derating Curve

FIG 9 Derating Curve.JPG

Output Derating VS input voltage

FIG 10 Output Derating VS input voltage.JPG

Peak Loading

FIG 11 Peak Loading.JPG

DC OK Relay Contact

FIG 12 DC OK Relay Contact.JPG

Function Manual

1. Current sharing

  • Parallel operation is available by connecting the units shown as below (P+,P- are connected mutually in parallel) :
  • The voltage difference among each output should be minimized that less than 0.2V is required.
  • The total output current must not exceed the value determined by the following equation (Output current at parallel operation) =(The rated current per unit) x (Number of unit) x 0.9.
  • In parallel operation 4 units is the maximum, please consult the manufacture for other applications.
  • When in parallel operation, the minimum output load should be greater than 3% of total output load. (Min. load > 3% rated current per unit x number of unit)

FIG 13 Current sharing.JPG

2. Remote ON-OFF Control
※ The power supply can be turned ON-OFF by using the “Remote ON-OFF” function.

FIG 14 Remote ON-OFF Control.JPG

Input Fuse

There is one fuse connected in series to the positive input line, which is used to protect against abnormal surge. Fuse specifications of each model are shown as below.

FIG 15 Input Fuse.JPG

Input Under-Voltage Protection

If input voltage drops below Vimin, the internal control IC shuts down and there is no output voltage. It recovers automatically when input voltage reaches above Vimin,please refer to the cruve below.

FIG 16 Input Under-Voltage Protection.JPG

FIG 17 Input Under-Voltage Protection.JPG

FIG 18 Input Under-Voltage Protection.JPG

Input Reverse Polarity Protection

There is a MOSFET connected in series to the negative input line. If the input polarity is connected reversely, the MOSFET opens and there will be no output to protect the unit.

Inrush Current

Inrush current is suppressed by a resistor during the initial start-up, and then the resistor is bypassed by a MOSFET to reduce power consumption after accomplishing the start-up.

Hold-up Time

EN50155: 2007 version – B/C- type comply with S2 level (10ms)@ 70% load ; D-type comply with S2 level (10ms)@ full load, Please refer to the table and curves show below for the hold up time specification.

FIG 19 Hold-up Time.JPG

FIG 20 Hold-up Time.JPG

FIG 21 Hold-up Time.JPG

EN50155: 2017 version – Comply with S1 level

Efficiency vs Load & Vin Curve

The efficiency vs load & Vin curves of each model are shown as below.

FIG 22 Efficiency vs Load & Vin Curve.JPG

FIG 23 Efficiency vs Load & Vin Curve.JPG

Immunity to Environmental Conditions

FIG 24 Immunity to Environmental Conditions

FIG 25 Immunity to Environmental Conditions

EN45545-2 Fire Test Conditions

FIG 26 EN45545-2 Fire Test Conditions

Mechanical Specification

FIG 27 Mechanical Specification

FIG 28 Mechanical Specification

FIG 29 Mechanical Specification

Installation Instruction

FIG 30 Installation Instruction

This series fits DIN rail TS35/7.5 or TS35/15.
For installation details, please refer to the Instruction manual

I nstallation Manual
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