LUMINO V20S IP50 Lighting Dusfiser Instruction Manual

LUMINO V20S IP50 Lighting Dusfiser

Installers must read this document and any other referenced documents in full before commencing installation work. Failure to observe all installation guidance in this document may result in unsafe installation, cause permanent product damage and void product warranty. This document is subject to change without notice. Check for latest documentation with LUMINO. Copyright © LUMINO. E&OE.

HANDLING PRECAUTIONS

PLASTIC COVER / DIFFUSER
To avoid permanent damage, do not allow small or sharp objects to apply pressure onto the plastic cover/diffuser.

STRESS
Never stand or place weighted items on the product. The product is not vandal resistant and has no IK rating. Do not subject the product to impact forces.

POWER CABLES
The product end caps, power cables, and connectors must not be pulled or twisted. Never pull the product by its power cables or hang it from its power cables or connectors.

CUTTING AND SAWING
The product must not be sawn, drilled, or otherwise modified in any way.

DAMAGES
Inspect the product. If you see any damage upon unpacking, report to LUMINO immediately and do not install the product.

LOCATION
Use in dry locations only. This product is unsuitable for wet and damp locations. IP50 rated for dust protection. Protect product from dust, paint, and harmful substances during installation and use. Ensure the product is not exposed to VOC gases. Do not obstruct the product and its light output.

SAFETY GUIDANCE

WIRING GUIDE
Follow the guidance shown in the provided wiring guide, including maximum cable lengths, cable sizes and other wiring instructions. When running cables through an enclosure, ensure cables are protected from damage, separated from mains voltage cables and anchored against being pulled. Make connections appropriate for the IP rating of the product.

QUALIFIED INSTALLER
Installation must be carried out by a qualified person and conducted in accordance with local regulations and applicable standards.

THERMAL MANAGEMENT
Ensure ambient temperature (Ta) does not exceed 40°C (104°F) and case temperature (Tc) does not exceed 70°C (158°F). Exceeding maximum Tc will cause permanent damage and void the product warranty. Allow sufficient clear air space for the LED drivers, as well as suitable access to the drivers as specified on installation instructions.

REPAIR AND REPLACEMENT
If the product is not functioning, contact LUMINO to register a Service Call for factory repair or replacement. Product’s light source is replaceable by a qualified professional. See page 3 for Ecodesign and end of life information.

DRIVERS

POWER OFF
Product and driver must not be live wired. Switch off power before work begins. Follow instructions and guidance for the make and model of driver being used.

24VDC SELV
Only use drivers with a maximum output of 24VDC. Drivers must be SELV, constant voltage with both overload and short-circuit protection.

DIMMERS
Check dimmer is compatible with the driver and certified to local regulations.

INRUSH CURRENT
Many constant voltage LED drivers can have high inrush current at power-on. Driver’s inrush current can be many times the normal operatinag current. Use a suitable MCB. Type C MCBs are normally suitable but if inrush current is a persistent problem an inrush suppressor may be required.

PROTECTION
Use only with 24VDC Class 2 power unit to UL1310 standard with overload and short-circuit protection. Rate drivers for at least 10% above load. Driver protection circuitry must not be relied upon to protect secondary 24VDC electrical circuits from damage caused by over-current or short circuit. DC fuses or DC electronic circuit breakers are recommended for full protection. Allow for access to drivers for maintenance and sufficient clear air space for ventilation.

CABLING
Do not overload the driver. Damage will be caused by incorrect input voltage, reverse polarity or short circuit. Plan for loads, driver locations, dimming and cabling prior to start of work. Ensure basic insulation is maintained between mains and dimming control wires.

ACCESSORIES

Cable & Connector

• VECA-CA0250- MF-R1
• 2 / 3 / 4 / 5 Pole power link
• 250mm cable length
• VECA-CA1000- MF-R1
• 2 / 3 / 4 / 5 Pole power link
• 1000mm cable length

IDC Connector
VECA-CA90 -R1
Sealant connector.
1 – 3A Max / 3 – 5A Max. Pair

Self-closing Cable Sleeving
VECA-SL001-R1
1000mm Cable sleeving

Fixed Mount
V20S-MA -R1
20/100/500pcs Fixed clip
S – Silver / B – Black
W – White

Rotation Mount
V20S-MA -R1
20/100/500pcs Rotation clip
S – Silver / B – Black
W – White

CHECK FIRST!

TURN OFF POWER!
CHECK THE WALL!

INSTALLATION

1. Plan Installation
   Check product and its dimensions against the planned installation. Runs of LEDs may have to be installed in a particular sequence.

2. Prepare Power Supply
   This product requires a 24VDC power supply. Please refer to provided wiring guide document. Failure to follow guide may result in damage to the product and voiding of warranty.

3. Mounting Clips
   Fix all the clips securely to the mounting surface. Recommended screw size is a Nº 4 gauge wood screw. If necessary, use alternative fixings of a similar gauge and size suitable for the material being fixed into. Products should be held by at least 3 equally spaced clips per metre. Products shorter than 505mm may be held by just 2 clips. There must always be a clip within 100mm of each end of the product.

4. Install V20S
   Align clips and carefully push the product into the clips. Ensure the product is fully clipped in place and check it is not misaligned or misplaced due to screw heads or wires. Ensure that cables are not pinched when installed.

5. Connect to LED Driver
   With the power off. Feed the power cables to the V20S, connecting the product to the LED driver. Finalise all electrical connections and test the circuit. If the product does not function as expected, turn power off immediately and check all connections.

REPAIR & REPLACEMENT

VERY IMPORTANT! PLEASE READ BEFORE CARRYING OUT ANY WORK!

If the product has stopped working, please review the following before replacing the light source. It is important to identify why the product has stopped working first, as replacing the light source might not fix the cause of the failure. When installed correctly, LEDs have a long service life, with light output gradually decreasing over time (L70 60k hrs, 70% light output after 60,000 hours of use).

• Check the lighting circuit.
• Was the correct power sourced used? Check product label for requirements.
• Are there nearby heat sources that might overheat the product? See first page for maximum Ta and Tc details.
• All work must be done by a qualified professional, and carried out in accordance with local regulations. All tools required to replace the light source are commonly found tools. Please contact LUMINO if further assistance is required.
• It is the full responsibility of the professional carrying out the repair work to ensure that after the work is complete, the repaired product still complies with all relevant safety standards and is safe to use. LUMINO cannot accept liability for any harm resulting from an unsafe repair. If in any doubt, do not carry out repair work and contact LUMINO for support.

TOOLS & PARTS LIST

Tools & Consumables Required

• Isopropyl alcohol
• T8 torx screwdriver
• Scissors
• Small hole punch tool (Ø1.2mm)
• Soldering iron
• Solder wick / sucker
• Solder (lead-free)
• Wire cutters

Spare Parts
The following spare parts are available to order. Please contact LUMINO if any spare parts are required.

Diffusers
V20S Clear diffuser
V20S Opal diffuser

End Caps
V20S End cap
Silver / White / Black

Gasket
V20S Silicone gasket

Optics
V20S Lens
V20S WASH diffusion film
V20S GRAZE diffusion film
V20S Louvre

Instructions are meant for IP50 rated products only. Do not attempt to repair the IP67 version of this product and instead contact LUMINO if a repair is required.

1. Turn off the power.
   Make sure no electricity can reach the LED power supply.

2. Check Product Label
   See product label and check specification of LED tape inside. Replacement power output should match or be no greater than that of the original LED tape.

3. Disconnect V20S from LED driver.
   
   

4. Move the Product
   Move the V20S to an ESD safe workspace. Take all necessary ESD precautions where appropriate.
   

5. Remove End Caps & Gaskets
   Carefully remove the end caps and gaskets from the V20S using a torx T8 bit.

6. Remove Diffuser & Lens
   Starting from one end, gently pry the plastic diffuser off from the V20S. Take care not to crack the diffuser. Then remove any optics inside. Set all components aside for later use.

7. Unsolder Cable
   Unsolder the individual wires from the LED tape. Additional solder and solder wick may be required to complete this step. Once the solder pad is at the correct temperature, slowly lift the LED tape away from the wires.

8. Remove LEDs
   Remove the original LED tape. Lift one end of the LED tape and unpeel from the profile.

9. Recycling
   Dispose of electronic waste in accordance with local environmental regulations. Do not send to landfill.

10. Clean
    Remove any remaining adhesive residue inside the V36S profile. Use isopropyl alcohol if necessary and allow to air dry.

11. Measure LED Tape
    Lay out the new LED tape, measuring how much is required. V36S profile’s length should closely match the cut increments of the LED tape.

12. Trim LED Tape
    Cut between the solder pads using strong scissors. LED tape cut increments are shown on the right.

13. Punch Holes
    Using a small hole punch tool, create Ø1.2mm holes in the LED tape as shown. Hole position must match up with the cable entry hole on the V20S’s profile. See hole offset set below.

14. Solder Cables
    With the paper backing. Resolder the cable/s to the LED solder pads. Take care not to over heat the pads.
    IMPORTANT : Observe LED tape’s polarities! Wiring Diagram

15. Install LED Tape
    Peel back 50mm to 100mm of the adhesive backing, starting with the hole punched end of the LED tape. Carefully align the beginning of the tape with the start of the V20S extrusion. Simultaneously unpeel backing and press down on the LED tape, working along the length of the profile. Only use finger/thumb pressure on the LEDs.

16. Test LED
    Before any further work is done. Momentarily power the LEDs to verify that the cable was soldered to the LED tape correctly and that the tape is functioning.

17. Replace Optical Components
    For V20S OPTIC products, reinstall the optical components inside the product as shown below.
    FLOOD / WASH / GRAZE
    WASH / GRAZE with Louvre

18. Install Diffuser
    Align ends with the V20S extrusion, then using thumbs, snap the clear or opal diffuser cover into place, as shown below.

19. End Caps & Gaskets
    Install both end caps with gaskets, using a torx T8 screwdriver. Hand tighten screw, do not over torque.

20. Reconnect
    With the power off, reconnect the V20S to the LED driver.

21. Power Up
    Test the V20S. If the product does not function as expected, turn power off and inspect all connections.

ECODESIGN REGULATION

This product is considered to be a “containing product” in the sense of Regulations (EU) 2019/2020 and (EU) 2019/2015. The contained light source is replaceable only by a qualified professional. This product contains a light source of energy efficiency class as shown in the Energy Rating table. Replacement light sources must be of equal or higher energy rating. Full electrical, mechanical, thermal and optical functionality must be restored by a qualified professional when light source is replaced.

DISMANTLING

Dismantling of light source from the containing product at end of life: The product shall be disassembled in accordance to the provided instructions. Containing products shall be separated from building material and/or from other additional mounting accessories by means of a professional installer. Separate control gear and light sources must be disposed of at certified disposal companies in accordance with Directive 2012/19/EU (WEEE) in the EU and with Waste Electrical and Electronic Equipment (WEEE) Regulations 2013 in the UK.
LUMINO is a member of the WEEE producer compliance scheme.
Registration number: WEE/MM8138AA

ENERGY RATING
This product contains light sources of energy efficiency classes as shown:

ColorCORE

| 4000K| F| –| F| F
3500K| F| –| F| F
3000K| F| –| F| F
2700K| F| –| F| G
2500K| F| –| F| G
2200K| F| –| F| G

EQ

| 4000K| F| –| F| G
3000K| G| –| G| G
2700K| G| –| G| G

ColorTUNE

| 4000K – 2200K| –| –| –| F
3000K – 1800K| –| –| –| F
WarmDIM| 3000K| –| F| –| –
RGBW| RGB + 3000K| –| –| F| G
RGB| N/A

For further help regarding installation visit lumino.lighting.com

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