LUMINO ZEN LED Module Installation Guide
- June 6, 2024
- LUMINO
Table of Contents
ZEN LED Module
ZEN LED MODULE
INSTALLATION MANUAL
IMZ10S_R2201
TECHNICAL SUPPORT +44(0) 1279 635 411 www.lumino.lighting
LUMINO DISTRIBUTION LTD Lumino House, Lovet Road Harlow, Essex CM19 5TB United
Kingdom
Installers must read this document and any other referenced documents in full
before commencing installation work. Failure to observe all installation
guidance in this document may result in unsafe installation, cause permanent
product
damage and void product warranty.
This document is subject to change without notice. Check for latest
documentation with LUMINO. Copyright © LUMINO. E&OE
BUILT-IN NON-INTEGRATED
LED MODULE
HANDLING PRECAUTIONS
DO NOT BEND Due to its small cross section, the product can
bedamagedbyflexing,bendingortwisting. Take care when handling the product to
not cause damage.
STRESS Never stand or place weighted items on the product. The product is not
vandal resistant and has no IK rating. Do not subject the product to impact
forces.
POWER CABLES The product end caps, power cables and connectors must not be
pulled or twisted. Never pull the product by its power cables or hang it from
its power cables or connectors.
CUTTING AND SAWING The product must not be sawn, drilled or
otherwisemodifiedinanyway.
DAMAGES Inspect the product. If you see any damage upon unpacking, report to
LUMINO immediately and do not install the product.
LOCATION Suitable in dry locations only. This product is unsuitable for wet or
damp locations. IP20 rated for protection against objects 12.5mm or larger.
Protect product from dust, paint and harmful substances during installation
and use. Ensure product is not exposed to VOC gases. Do not obstruct the
product and its light output.
SAFETY GUIDANCE
LED MODULE The product is classed as a built-in, nonintegrated LED module and
therefore must be mounted into an enclosure, box, luminaire or the like. Do
not use the product mounted directly to a wall, ceiling or other surface
without some kind of enclosure.
WIRING GUIDE Follow the guidance shown in the provided wiring guide, including
max cable lengths, cable sizes and other wiring instructions. When running
cables through an enclosure, ensure cables are protected from damage,
separated from mains voltage cables and anchored against being pulled.
QUALIFIED INSTALLER Installationmustbecarriedoutbyaqualified person and
conducted in accordance with local regulations and applicable standards.
THERMAL MANAGEMENT Ensure ambient temperature (Ta) does not exceed 25°C (77°F)
and case temperature (Tc) does not exceed 70°C (158°F). Exceeding max Tc will
cause permanent damage and void the
productwarranty.Allowsufficientclearairspace for the LED drivers, and suitable
access to the driversasspecifiedoninstallationinstructions.
REPAIR AND REPLACEMENT If the product is not functioning, contact LUMINO to
register a Service Call for factory repair or replacement. Product’s light
source is replaceablebyaqualifiedprofessional.Seepage 7 for Ecodesign and end
of life information.
DRIVERS
POWER OFF Product and driver must not be live wired. Switch off power before
work begins. Follow instructions and guidance for the make and model of driver
being used.
24VDC SELV Only use drivers with a maximum output of 24VDC. Drivers must be
SELV, constant voltage with both overload and short-circuit protection.
DIMMERS Check dimmer is compatible with the driver and
certifiedtolocalregulations.
INRUSH CURRENT Many constant voltage LED drivers can have high inrush current
at power-on. Driver’s inrush current can be many times the normal operating
current. Use a suitable MCB. Type C MCBs are normally suitable but if inrush
current is a persistent problem an inrush suppressor may be required.
PROTECTION Use only with 24VDC Class 2 power unit to UL1310 standard with
overload and short-circuit protection. Rate drivers for at least 10% above
load. Driver protection circuitry must not be relied upon to protect secondary
24VDC electrical circuits from damage caused by over-current or short circuit.
DC fuses or DC electronic circuit breakers are recommended for full
protection. Allow for access to drivers for maintenance and
sufficientclearairspaceforventilation.
CABLING Do not overload the driver. Damage will be caused by incorrect input
voltage, reverse polarity or short circuit. Plan for loads, driver locations,
dimming and cabling prior to start of work. Ensure basic insulation is
maintained between mains and dimming control wires.
MOUNTING METHODS
Self Adhesive Tape VECA-MA550-R1 Micro Clips VECA-MA502-R1
Magnet Mounts VECA-MG-505-R1 VECA-MG-503-R1
Mounting Channels VECA-MC145-2050 -R1 VECA-MC190-2050 -R1
IMZ10S_R2201
SELF ADHESIVE TAPE VECA-MA550-R1
Theself-adhesivetapecanbeusedtofixthe ZENprofileorthemountingchannelsinto
routed slots or onto other surfaces.
Before applying the tape, it is essential that
surfacesbeingadheredtoareclean,flat, smooth and free of any dust or debris.
Tape should be applied at room temperature and handled with care so not to
stretch, tear or cause other damage. Tape is not water resistant and should
not be used in damp locations or exposed to high humidity. Tape is suitable
for most wood or metal surfaces but may not be suited to some material types.
Check with LUMINO for material compatibility.
9mm
Apply the tape along the full length of the
backfaceoftheprofileensuringitiscentred. Ensure the tape is fully adhered by
pressing firmlyorusingarubberrollerwheel.Peel away the backing and adhere the
product in position. Allow 24hrs for the tape to fully bond to maximum
strength.
10mm
10mm
MICRO CLIPS VECA-MA502-R1
Fix all the clips securely to the mounting surface. The supplied screws are Nº
4 gauge wood screws. If necessary, use alternative
fixingsofsimilargaugeandsizesuitablefor thematerialbeingfixedinto.
Products should be held by at least 3 equally spaced clips per metre. Products
shorter than 505mm may be held by just 2 clips. There must always be a clip
within 100mm of each end of the product.
Align clips and carefully push the product into the clips. Ensure the product
is fully clipped in place and check it is not misaligned or misplaced due to
for example screw heads or wires.
Micro-clipscanbefixedinsidearecessed slot or rebated channel. The slot must be
at least 5mm longer than the product to allow ~2.5mm at each end of the slot
for product removal access.
12mm
14mm
PARTIAL RECESS
12mm 10mm
FULL RECESS
12mm
14mm
Routed slots for recessing must be 10mm
wide.10mmdepthwillfullyrecesstheprofile, while shallower depth will give a
semirecessedfit.Ensuretheslotis5mmlonger than the product to allow for removal
access.
Page 2
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90° MOUNTING CHANNEL VECA-MC190-2050 -R1
The 90° Mounting Channel is supplied in bespoke
lengthsupto2050mmandinarangeoffinishes.
Thechannelcanbecutdowntofitusing afinetoothedmetalsaw.Channellength should
always be at least 5mm longer than the product to allow 2.5mm at each end for
product removal access.
Plan for cable entry positions. Cables can be fed into the channel either
through the open end of the channel or through Ø10mm holes drilled
alongthechannel’spredefinedgrooveline.
De-burr all cable entry holes and use protective sleeving over all cables
going through the holes.
Channels can be recessed or surface mounted. Follow the guidance and
dimensions shown according to the mounting type.
Oncethechannelhasbeenfitted,feedthepower cables into the channel and connect
the CLICKCONNECTconnectorstotheZENprofile.
CLICK CONNECT
Install drivers and cables in accordance with the wiring guide. Observe
maximum wiring distances and cable sizes as shown.
Additional Cable & Connectors VECA-CA025-R1 (250mm cable M&F) VECA-CA100-R1
(1000mm cable M&F)
IMZ10S_R2201
Ensure all cables and connectors are fully
pushed into the side space within the channel
toleaveaclearspacefortheZENprofile.
SURFACE MOUNTING
Pre-drillthemountingchannelscrewfixing holes,at least 3 holes equally spaced
per metre. Ensure a hole is within 100mm of each end.
Ø5mm screw holes may be drilled along the groove line, 8.7mm in from the
channel edge.
RECESSING
Micro-clipscanbefixedinsidearecessed slot or rebated channel.
The slot must be at least 5mm longer than the product to allow ~2.5mm at each
end of the slot for product removal access.
PushtheZENprofileintothemountingchannel until it clicks securely into place. Make sure to leave at least a ~2.5mm gap at each end.
8.7mm
5mm
10mm
25mm
12mm
REMOVAL
ToremovetheZENprofile,usetheVector removal tool to hook one end and gently
ease theprofileout.
Take care not to drill too far and go through the front face of the channel.
Fix channel with countersunk Nº 4 gauge screws or similar screws suitable for
the surface material. It may be helpful to hold the channel in place
usingselfadhesivetapepriortoscrewfixing.
Screw must be inserted at a 45° angle as shown below. A pilot hole may be
helpful with alignment.
PARTIAL RECESS
25mm 10mm
FULL RECESS
26mm
Tool VECA-MA505-R1
12mm
EnsurethescrewheadisclearoftheZENprofile.
1mm gap
Page 3
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45° MOUNTING CHANNEL VECA-MC145-2050 -R1
The 45° Mounting Channel is supplied in bespoke
lengthsupto2050mmandinarangeoffinishes.
Thechannelcanbecutdowntofitusing afinetoothedmetalsaw.Channellength should
always be at least 5mm longer than the product to allow 2.5mm at each end for
product removal access.
Plan for cable entry positions. Cables can be fed into the channel either
through the open end of the channel or through Ø10mm holes drilled
alongthechannel’spredefinedgrooveline.
De-burr all cable entry holes and use protective sleeving over all cables
going through the holes.
Channels can be recessed or surface mounted. Follow the guidance and
dimensions shown according to the mounting type.
Oncethechannelhasbeenfitted,feedthepower cables into the channel and connect
the CLICKCONNECTconnectorstotheZENprofile.
CLICK CONNECT
Install drivers and cables in accordance with the wiring guide. Observe
maximum wiring distances and cable sizes as shown.
Additional Cable & Connectors VECA-CA025-R1 (250mm cable M&F) VECA-CA100-R1
(1000mm cable M&F)
IMZ10S_R2201
SURFACE MOUNTING
Ensure all cables and connectors are fully
pushed into the side space within the channel
toleaveaclearspacefortheZENprofile.
Pre-drillthemountingchannelscrewfixing holes,at least 3 holes equally spaced
per metre. Ensure a hole is within 100mm of each end.
Ø5mm screw holes may be drilled along the groove line, 13.8mm in from the
channel edge.
13.8mm
PushtheZENprofileintothemountingchannel
5mm
until it clicks securely into place. Make sure to
leave at least a ~2.5mm gap at each end.
RECESSING
The channel can be fully or partially recessed. Use the dimensions shown below
toroutasuitableslot.Non-flammable adhesive or self-adhesive tape can be used.
When relying on adhesive or tape, it is recommendedtoalsouseonefixingscrew at
each end.
25mm
10mm
19mm
REMOVAL
ToremovetheZENprofile,usetheVector removal tool to hook one end and gently
ease theprofileout.
Take care not to damage the front of the channel while drilling.
Fix channel with countersunk Nº 4 gauge screws or similar screws suitable for
the surface material. It may be helpful to hold the channel in place
usingselfadhesivetapepriortoscrewfixing.
Screw should be inserted carefully to avoid
scratchingthefrontoftheprofile.Apilothole may be helpful with alignment.
PARTIAL RECESS
25mm 10mm
FULL RECESS
25mm 12mm
Tool VECA-MA505-R1
EnsurethescrewheadisclearoftheZENprofile.
Page 4
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90° MAGNETIC MOUNT VECA-MG503-R1
90° Magnet Mounts can be used together with self-adhesive neodymium magnets to
provideastrong,re-positionablefixing.
Before handling magnets, read and familiarise fully with the Magnet Safety
Guide. Magnets can be dangerous and children must never be allowed access to
magnets.
Fix the mounts securely to the mounting surface. The supplied screws are Nº 4
gauge wood screws. If necessary, use alternativefixingsofsimilargaugeandsize
suitableforthematerialbeingfixedinto.
Mounts can be recessed or surface mounted. Follow the guidance and dimensions
shown according to the mounting type.
Allow space for cables and connectors adjacenttoorbehindtheZENprofile.
Oncethemountshavebeenfitted,connectthe CLICK-CONNECTconnectorstotheZENprofile.
Separate each magnet by sliding off the stack as described in the Magnet
Safety Guide. Allow each magnet to pull and attach itself to a mount with the
self adhesive tape facing out.
SA Tape Facing Out
Align the magnets so they are centrally positioned on each mount. Do not
remove the SA tape backing yet. Leave the magnets
onthemountsuntilthemountsarefixedin placeandreadytoaccepttheZENprofile.
CLICK CONNECT
Products should be held by at least 3 equally spaced mounts per metre.
Products shorter than 505mm may be held by just 2 mounts. There must always be
a mount within 100mm of each end of the product.
Now remove the backing on each magnet to expose the self-adhesive tape.
AligntheZENprofileandcarefullypushontothe magnets, adhering to the self-
adhesive tape. Pull theZENprofileawayandthemagnetsshouldbe
adheredtothebackoftheprofileinthecorrect positions to align with the mounts.
Push the magnets firmly to ensure the adhesive bond is
secureandreplacetheprofileontothemounts.
RECESSING
Magnetmountscanbefixedinsidearouted slot. Slots must be at least 12mm wide.
Adepthof14mmwillfullyrecesstheprofile, while a shallower depth will give a
semirecessedfit.Ensuretheslotis5mmlonger than the product to allow for removal
access.
12mm
14mm
PARTIAL RECESS
12mm 10mm
FULL RECESS
12mm
Install drivers and cables in accordance with the wiring guide. Observe
maximum wiring distances and cable sizes as shown.
Additional Cable & Connectors VECA-CA025-R1 (250mm cable M&F) VECA-CA100-R1
(1000mm cable M&F)
o MAGIMoNZME1TA0MSG_NORE2UT2N0MT1OUNT o MAGNEoTMMOOUUNNTITNG CHANNEoLMOUNTING
CoHMAONUNNELTING CHANNEoLMOUNTING CHANNEL Page 5
14mm For further help regarding installation visit lumino.lighting
45° MAGNETIC MOUNT VECA-MG505-R1
45° Magnet Mounts can be used together with self-adhesive neodymium magnets to
provideastrong,re-positionablefixing.
Before handling magnets, read and familiarise fully with the Magnet Safety
Guide. Magnets can be dangerous and children must never be allowed access to
magnets.
Separate each magnet by sliding off the stack as described in the Magnet
Safety Guide.
Allow each magnet to pull and attach itself to a mount with the self adhesive
tape facing out.
Products should be held by at least 3 equally spaced mounts per metre. Products shorter than 505mm may be held by just 2 mounts. There must always be a mount within 100mm of each end of the product.
Fix the mounts securely to the mounting surface. The supplied screws are Nº 4
gauge wood screws. If necessary, use alternativefixingsofsimilargaugeandsize
suitableforthematerialbeingfixedinto.
Mounts can be recessed or surface mounted. Follow the guidance and dimensions
shown according to the mounting type.
Allow space for cables and connectors adjacenttoorbehindtheZENprofile.
SA Tape Facing Out
Align the magnets so they are centrally positioned on each mount. Do not
remove the SA tape backing yet. Leave the magnets
onthemountsuntilthemountsarefixedin placeandreadytoaccepttheZENprofile.
Now remove the backing on each magnet to expose the self-adhesive tape.
Oncethemountshavebeenfitted,connectthe CLICK-CONNECTconnectorstotheZENprofile.
AligntheZENprofileandcarefullypushontothe
magnets, adhering to the self-adhesive tape. Pull
theZENprofileawayandthemagnetsshouldbe
adheredtothebackoftheprofileinthecorrect
positions to align with the mounts. Push the magnets firmly to ensure the adhesive bond is
secureandreplacetheprofileontothemounts.
MICRO CLIP
MIoCMROAGCNLIEPT MOUCNLTICKo MAGoNMETAGMNOEUTNMTOUNT o MAGNoETMMOOUNUNTITNG CHANNEoLMOUNTING CoHMAONUNNETLING CHANNEoLMOUNTING CHANNEL
o MAGNET MOUNT
o MCAOGNNENT EMCOTUNT
o MOUNTING CHANNEL
o MOUNTING CHANNEL
RECESSING
Magnetmountscanbefixedinsidea routed slot. It is recommended that the maximum
depth the slot is 10mm; deeper slots will restrict the light output. Ensure
the slot is 5mm longer than the product to allow for removal access.
16mm
16mm
PARTIAL RECESS
16mm 10mm
CORNER RECESS
12mm 4mm
Install drivers and cables in accordance with the wiring guide. Observe maximum wiring distances and cable sizes as shown.
Additional Cable & Connectors VECA-CA025-R1 (250mm cable M&F) Vo MECAAG-NCEAT 1M0O0U-NR1T (1000mo MmAGcaNbElTeMMO&UFN)T
o MAIMGZN1E0TS_MRO22U0N1T
o MOUNTING CHANNEL
o MOUNTING CHANNEL o MOUNTING CHANNEL
o MOUNTING CHANNEL Page 6
For further help regarding installation visit lumino.lighting
REPAIR & REPLACEMENT
VERY IMPORTANT! PLEASE READ BEFORE CARRYING OUT ANY WORK!
This product’s light source is only replaceable by a qualifiedprofessional.
If the product has stopped working, please review the following before
replacing the light source. It is important to identify why
theproducthasstoppedworkingfirst,as replacingthelightsourcemightnotfixthe
cause of the failure.
When installed correctly, LEDs have a long service life, with light output
gradually decreasing over time (L70 60k hrs, 70% light output after 60,000
hours of use).
Check the lighting circuit.
Was the correct power sourced used? Check product label for requirements.
Are there nearby heat sources that might overheattheproduct?Seefirstpagefor
maximum Ta and Tc details.
Allworkmustbedonebyaqualified professional, and carried out in accordance with
local regulations. All tools required to replace the light source are commonly
found tools. Please contact LUMINO if further assistance is required.
It is the full responsibility of the professional carrying out the repair work
to ensure that after the work is complete, the repaired product still complies
with all relevant safety standards and is safe to use. LUMINO cannot accept
liability for any harm resulting from an unsafe repair. If in any doubt, do
not carry out repair work and contact LUMINO for support.
IMZ10S_R2201
TOOLS & PARTS LIST
Tools & Consumables Required · Isopropyl alcohol · Pick · Plastic pry tools ·
Scissors · Slotted/Flat screwdriver · Soldering iron · Solder (lead-free) ·
Wire cutters
1. Turn off the power.
Make sure no electricity can reach the LED power supply.
5. Remove Diffuser / Lid
Carefully lift off the diffuser/lid from ZEN. Work slowly, the lid is brittle!
Prying tools can assist for this step.
2. Check Product Label
Seeproductlabelandcheckspecificationof LED tape inside. Replacement power
output should match or be no greater than that of the original LED tape.
Product rear
6. Remove End Caps CCuttuingtltinienCUgaserlienafeuflllaytphreizaedosfcfrethwederinvderciafprseqfruoimredZ. EN.
Spare Parts
The following spare parts are available to order. Please contact LUMINO if any
spare parts are required.
Diffuser / Lid
End Caps Zen end caps with cable exit Zen end caps without cable exit
Cable & Connector 2 Pole male connector 2 Pole female connector
3. Disconnect ZEN from LED driver.
4. Move the Product Move ZEN to an ESD safe workspace. Take all necessary ESD
precautions where appropriate.
Page 7
7. Remove Cables UPuntsotoldoenr
ethseidwCeu,irttethisnegfsreloinmceanthbeeLrEeDusteadp.e.
For further help regarding installation visit lumino.lighting
Cutting line
8. Remove LEDs
11. Measure LED Tape
Cutting line
Remove the original LED tape. Lift one
Lay out the new LED tape, measuring how much is
end of the LED tape and unpeel from the
required.ZENprofile’slengthshouldcloselymatch
X
ZENprofile.
the cut increments of the LED tape.
9. Recycling
Dispose of electronic waste in accordance with local environmental
regulations.Donotsendtolandfill.
10. Clean
Remove any remaining adhesive residue insidetheZENprofile.Useisopropyl alcohol
if necessary and allow to air dry.
12. Trim LED Tape
Cut between solder pads using scissors. LED tape cut increments shown below.
50mm
Cutting line
13. Trim ends
With the LED tape cut to the correct length, the ends must be trimmed/shaped
as shown below. This step must be observed to avoid damaging the LED tape when
installing the end caps.
RemovealmostallofthetapebeforethefirstandlastLEDsusingastraightscissorcuttoleave
<0.25mm of tape in front of the LED (see below). Trim away angled pieces on
both sides. The newly trimmed end should be 6mm wide.
8
1
<0.25mm 6
14. Peel Backing Peel off the self adhesive tape from the back of the LED
tape. For tape lengths longerthan500mm,peelthefirst50mm of the backing from
one end.
Cutting line
15. Install LED Tape Offset start of the LED with the beginning
oftheprofileby2mm.Forlongerlengths, simultaneously unpeel backing and press
down on the LED tape, working along the lengthoftheprofile.
2
IMZ10S_R2201
Page 8
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16. End Caps
Using an appropriately sized pick tool, gently open up the cable entry on the
end cap/s.
Then feed end caps on to the previously removed cables. Ensure they are the
correct way round, relative to the cable and solder pad polarity.
18. Attach End Caps Useahard,fixededge(suchasabench)to
pushtheendcapsontotheZEN’sprofile. Startuprightasshown,thenturntheprofile over
and repeat to ensure the end cap is secured in place.
A
19. Install Diffuser
Push-fitthediffuserfullyintotheZEN’s profile,makingsuretoaligntheends
exactlywiththeprofileends.Thediffuser is brittle, use thumb pressure to
carefully push the diffuser in place.
17. Solder Cables
Reattach the cable/s to the LED solder pads. Take care not to over heat the
pads. Ensure wire tips are soldered onto pads close to the sides of the LED
(without touching the LED). The wire insulation must end 1mm in from the end
of the PCB as shown below.
IMPORTANT: Observe LED tape’s polarities!
Cutting line
1
HARD EDGE B
HARD EDGE
20. Reconnect With the power off, reconnect the ZEN to the LED driver.
CLICK
Cutting line
Wiring Diagram
Common (+) (1-)
IMZ10S_R2201
50mm
21. Power Up
Test the ZEN. If the product does not function as expected, turn power off and
inspect all connections.
Check that the end caps align with the end of theZENprofileissecurelyheldbyfriction-fit.
Page 9
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LED MODULE
This product is classed as a built-in, non-integrated LED module in accordance
with the LED Modules for General Lighting standards BS EN 62031:2008,
AMD1:2012, AMD2:2014, AMD2:2015 and BS EN 62031:2020. Therefore, it must be
mounted into an enclosure, box, luminaire or the like. Do not use the product
mounted directly to a wall, ceiling or other surface without some kind of
enclosure.
ECODESIGN REGULATION
This product is considered to be a “Light Source” in the sense of Regulations
(EU) 2019/2020 and (EU) 2019/2015. The LED package is replaceable only by a
qualifiedprofessional. This product contains a light source
ofenergyefficiencyclassasshownin the Energy Rating table. Replacement light
sources must be of equal or higher energy rating. Full electrical, mechanical,
thermal and optical functionality must berestoredbyaqualifiedprofessional when
the light source is replaced.
DISMANTLING
Dismantling at the end of life:
The product shall be disassembled in accordance to the provided instructions.
Containing products shall be separated from building material and/or from
other additional mounting accessories by means of a professional installer.
Separate control gear and light sources mustbedisposedofatcertified disposal
companies in accordance with Directive 2012/19/EU (WEEE) in the EU and with
Waste Electrical and Electronic Equipment (WEEE) Regulations 2013 in the UK.
LUMINO is a member of the WEEE producer compliance scheme. Registration
number: WEE/MM8138AA
ENERGY RATING Thisproductisalightsourceofenergyefficiencyclassesasshown:
LED ColorCORE
CCT 4000K 3500K 3000K 2700K 2500K
6W/m 12W/m
F
F
F
F
F
F
F
F
F
F
2200K
F
F
4000K
F
F
EQ
3000K
G
G
2700K
G
G
IMZ10S_R2201
Page 10
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