MEAN WELL RSP-1500 Series 1500W Single Output Power Supply Installation Guide

June 4, 2024
MEAN WELL

RSP-1500 Series 1500W Single Output Power Supply
Installation GuideMEAN WELL RSP-1500 Series 1500W Single Output Power
Supply - Remote Sense

https://www.meanwell.com/Upload/PDF/Enclosed_Type_EN.pdf

Features

  • Universal AC input / Full range
  • Built-in active PFC function
  • High efficiency up to 91%
  • Forced air cooling by built-in DC fan
  • Output voltage programmable
  • Active current sharing up to 6000W (3+1)
  • Built-in remote ON-OFF control / remote sense /auxiliary power/power OK signal
  • Protections: Short circuit / Overload / Over voltage / Over temperature
  • Optional conformal coating
  • 5 years warranty

Applications

  • Factory control or automation apparatus
  • Test and measurement instrument
  • Laser-related machine
  • Burn-in facility
  • Digital broadcasting
  • RF application

Description

RSP-1500 is a 1.5KW single-output enclosed type AC/DC power supply. This series operates for 90~264VAC input voltage and offers the models with the DC output mostly demanded by the industry. Each model is cooled by the built-in fan working for the temperature up to, 70. Moreover, RSP-1500 provides vast design flexibility by equipping various built-in functions such as output programming, active current sharing, remote ON-OFF control, auxiliary power, etc.

Model Encoding / Order Information

SPECIFICATION

MODEL| RSP-1500-5| RSP-1500-2| RSP-1500-15| RSP-1500-4| RSP-1500-7| RSP-1500-8
---|---|---|---|---|---|---
OUTPUT| DC VOLTAGE| 5V| 12V| 15V| 24V| 27V| 48V
RATED CURRENT| 240A| 125A| 100A| 63A| 56A| 32A
CURRENT RANGE| 0 ~ 240A| 0 ~ 125A| 0 ~ 100A| 0 ~ 63A| 0 ~ 56A| 0 ~ 32A
RATED POWER| 1200W| 1500W| 1500W| 1512W| 1512W| 1536W
RIPPLE & NOISE (max.) Note.2| 150mVp-p| 150mVp-p| 150mVp-p| 150mVp-p| 150mVp-p| 200mVp-p
VOLTAGE ADJ. RANGE| 4.5 ~ 5.5V| 10 ~ 13.5V| 13.5 ~ 16.5V| 20 ~ 26.4V| 24 ~ 30V| 43 ~ 56V
VOLTAGE TOLERANCE Note.3| ±2.0%| ±1.0%| ±1.0%| ±1.0%| ±1.0%| ±1.0%
LINE REGULATION| ±0.5%| ±0.5%| ±0.5%| ±0.5%| ±0.5%| ±0.5%
LOAD REGULATION| ±2.0%| ±0.5%| ±0.5%| ±0.5%| ±0.5%| ±0.5%
SETUP, RISE TIME| 1500ms, 100ms at full load
HOLD UP TIME (Typ.)| 10ms at full load| 14ms at full load| 16ms at full load
INPUT| VOLTAGE RANGE| 90 ~ 264VAC        127 ~ 370VDC
FREQUENCY RANGE| 47 ~ 63Hz
POWER FACTOR (Typ.)| 0.95/230VAC        0.98/115VAC at full load
EFFICIENCY (Typ.)| 80%| 87%| 87%| 90%| 90%| 91%
AC CURRENT (Typ.)| 17A/115VAC       8A/230VAC
INRUSH CURRENT (Typ.)| 30A/115VAC        60A/230VAC
LEAKAGE CURRENT| <2.0mA / 240VAC
PROTECTION| OVERLOAD Note.4| 105 ~135% rated output power
Protection type: Constant current limiting unit will shut down o/p voltage after 5sec. Re-power on to recover
OVERVOLTAGE| 5.75 ~ 6.75V| 13.8 ~16.8V| 17 ~ 20.5V| 27.6 ~ 32.4V| 31 ~ 36.5V| 57.6 ~ 67.2V
Protection type: Shut down o/p voltage, re-power on to recover
OVER TEMPERATURE| Shut down o/p voltage, recovers automatically after temperature goes down




FUNCTION

| OUTPUT VOLTAGE PROGRAMMABLE(PV)| Adjustment of the output voltage is allowable to 70 ~ 100% of nominal output voltage. Please refer to the Function Manual.
CURRENT SHARING| Up to 6000W or (3+1) units. Please refer to the Function Manual.
AUXILIARY POWER| 12V@0.1A(Only for Remote ON-OFF control)
REMOTE ON-OFF CONTROL| Please see the Function Manual.
REMOTE SENSE| Compensate voltage drop on the load wiring up to 0.3V. Please refer to the Function Manual.
ALARM SIGNAL OUTPUT| Power OK signal. Please see the Function Manual.
ENVIRONMENT| WORKING TEMP.| -20 ~ +70℃ (Refer to “Derating Curve”)
WORKING HUMIDITY| 20 ~ 90% RH non-condensing
STORAGE TEMP., HUMIDITY| -40 ~ +85℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT| ±0.05%/℃ (0 ~ 50℃)
VIBRATION| 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
SAFETY & **EMC (Note 5)| SAFETY STANDARDS| UL62368-1, CAN/CSA C22.2 No. 62368-1, TUV BS EN/EN62368-1, BSMI CNS14336-1, AS/NZS62368.1, EAC TP TC 004 approved
WITHSTAND VOLTAGE| I/P-O/P:3KVAC I/P-FG:2KVAC  O/P-FG:0.5KVAC
ISOLATION RESISTANCE| I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
EMC EMISSION| Parameter| Standard| Test Level / Note
Conducted| BS EN/EN55032 (CISPR32)| Class B
Radiated| BS EN/EN55032 (CISPR32)| Class A
Harmonic Current| BS EN/EN61000-3-2| —–
Voltage Flicker| BS EN/EN61000-3-3| —–
EMC IMMUNITY| BS EN/EN55024, BS EN/EN61000-6-2, BSMI CNS13438
Parameter| Standard| Test Level / Note**
ED| BS EN/EN61000-4-2| Level 3, 8KV air; Level 2, 4KV contact
Radiated| BS EN/EN61000-4-3| Level 3
EFT / Burst| BS EN/EN61000-4-4| Level 3
Surge| BS EN/EN61000-4-5| Level 3, 2KV/Line-Earth; Level 2, 1KV/Line-Line
Conducted| BS EN/EN61000-4-6| Level 3
Magnetic Field| BS EN/EN61000-4-8| Level 4
Voltage Dips and Interruptions| BS EN/EN61000-4-11| >95% dip 0.5 periods, 30% dip 25  periods, >95% interruptions 250 periods


OTHERS

| MTBF| 265.3K hrs min.     Telcordia SR-332 (Bellcore) ; 90.3K hrs min. MIL-HDBK-217F (25℃)
DIMENSION| 27812783.5mm (LWH)
PACKING| 3.0Kg; 4pcs/13Kg/1.19CUFT
NOTE| 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load, and 25℃ of ambient temperature.
2.Ripple & noise are measured at 20MHz of bandwidth by using a 12″ twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
3. Tolerance: includes set up tolerance, line regulation, and load regulation.
4. Derating may be needed under low input voltages. Please check the derating curve for more details.
5. The power supply is considered a component that will be installed into the final equipment. All the EMC tests are been executed by mounting the unit on a 720mm*360mm metal plate with 1mm of thickness. The final equipment must be re- confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to “EMI testing of component power supplies.” (as available on http://www.meanwell.com)
6. The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitudes higher than 2000m(6500ft).
※ Product Liability Disclaimer: For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

Block Diagram

Static Characteristics
Efficiency vs Load (48V Model)
Derating Curve
◎ The curve above is measured at 230VAC.

Function Manual

1. Remote Sense
The Remote Sense compensates for voltage drop on the load wiring up to 0.3V 2. Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim)
In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed to 70~100%(Typ.) of the nominal voltage by applying

EXTERNAL RESISTANCE

Connect an external resistor between TRIM(pin4) & -S(pin3 or pin4 or pin5) on CN1 or CN2, and +S & +V, -S & -V also need to be connected.
3. Remote ON-OFF
Remote ON-OFF is activated by the configuration with respect to CN1, CN2, and CN3 as shown in the following diagram.

4. Alarm Signal
The output Alarm signal is sent out through “P OK” & “P OK GND” and pins on CN3. Please acknowledge an external voltage source is required for this function.

Function Description The output of alarm(P OK)
P OK The signal is “Low” when the power supply is above 65% of the rated
output voltage, or say, Power OK Low (0.5V max at 10mA)

The signal turns to “High” when the power supply is under 65% of the rated output voltage, or say Power Fail| High or open (Externally applied voltage 10mA max.)

Table 4.1 Explanation of alarm

Fig. 4.1 Internal circuit of P OK (Open collector method)

Current Sharing with Remote Sense

RSP-1500 has the built-in active current sharing function and can be connected in parallel, up to 4 units, to provide higher output power as exhibited below :

  • The power supplies should be paralleled using short and large diameter wiring and then connected to the load.
  • The difference in output voltages among parallel units should be less than 0.2V.
  • The total output current must not exceed the value determined by the following equation: Maximum output current at parallel operation=(Rated current per unit)×(Number of units)×0.9

When remote sensing is used in parallel operation, the sensing wire must be connected only to the master unit
Sense lines should be twisted in pairs to minimize noise pick-up.

Mechanical Specification

Mounting Instruction

Hole No.| Recommended Screw Size| MAX. Penetration Depth L| Recommended mounting torque
---|---|---|---
1| M4| 5mm| 7~10Kgf-cm

Control Pin No. Assignment (CN1,CN2) : HRS DF11-8DP-2DS or equivalent

Mating Housing HRS DF11-8DS or equivalent
Terminal HRS DF11-**SC or equivalent

◎ CN1  and CN2  are connected internally.

Pin No.

| Function|

Description

---|---|---
1| RCG| Remote ON-OFF Ground
2| RC2| Remote ON-OFF
3,5,7| -S| Negative sensing for remote sense
4| TRIM| Connection for output voltage programming
6| LS(Current Share)| Current Share
8| +S| Positive sensing for remote sense

Description Remote ON-OFF Ground Remote ON-OFF Negative sensing for remote sense Connection for output voltage programming Current Share Positive sensing for remote sense
Control Pin No. Assignment (CN3) : HRS DF11-6DP-2DS or equivalent

Mating Housing HRS DF11-6DS or equivalent
Terminal HRS DF11-**SC or equivalent
Pin No. Function Description
1 P OK GND Power OK Ground
2 P OK Power OK Signal
3 RCG Remote ON-OFF Ground
4 AUG Auxiliary Ground
5 RC1 Remote ON-OFF
6 AUX Auxiliary Output

※AC Input Terminal Pin No. Assignment

Pin No. Assignment Diagram Maximum mounting torque
1 FG

| 18Kgf-cm
2| AC/N
3| AC/L

Installation Manual
Please refer to: http://www.meanwell.com/manual.html

References

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