universal douglas LRK34 High Bay LED Retrofit Instruction Manual
- June 3, 2024
- universal douglas
Table of Contents
universal douglas LRK34 High Bay LED Retrofit
SAFETY WARNINGS
DANGER
Risk of shock. Disconnect power before installation.
WARNING knowled ge of luminaires electrical systems. If not qualified, do not Risk of fire or electric shock. LED Retrofit Kit installation requires attempt installation. Product must be installed in accordance with NEC or your local electrical code. If you are not familiar with these codes and requirements, contact a qualified electrician.
WARNING
Risk of fire or electric shock. To prevent wiring damage or abrasion, do
not expose wires to the edge of sheet metal or any other sharp objects.
Risk of fire or electric shock. Check the existing wiring for damage before Installing uparade kit. Do not install if existing wires are damaged.
Risk of fire or electric shock. Luminaire wiring and electrical parts may be damaged when drilling for installation of the LED upgrade kit. Check for enclosed wiring and components.
SUITABLE FOR DRY LOCATIONS.
NOT FOR USE WITH PHASE CUT DIMMERS.
Risk of fire or electric shock. Install this kit only in luminaires that have the construction features and dimensions shown in the photographs and/ or drawings.
- Only the holes indicated in the photographs or drawings may be made or altered as a result of the kit installation. Do not leave any other holes open ina wiring enclosure or electrical component.
NOTE THE RETROFIT KIT IS ACCEPTED AS A COMPONENT OF A LUMINAIRE WHERE THE SUITABILITY OF THE COMBINATION SHALL BE DETERMINED BY CSA OR AUTHORITIES HAVING JURISDICTION.
UNPACKING THE KIT
Foruse in non-lensed 2ft by 4ft Fluorescent Surface-Mounted Luminaire, with
minimum wiring compartment dimensions of 1-3/4″ by 3″ by 4ft, suspended by a
minimum
of 12 inches from the ceiling, suitable for damp locations and suitable for
40°C ambient max.
Supplied Components
- (3) Universal Douglas LED Modules/Light Bars
- (1) Universal Douglas Driver
- (3) Screws supplied per 4′ Light Bar
- (6) Connectors (Orange 3-Position)
- (1) Relamp Label
INSTALLATION INSTRUCTIONS
HIGH BAY LED RETROFIT KIT
Step 1:
Disconnect power from the fixture.
Step 2:
Remove existing linear fluorescent lamps as shown in Figure 1 . Dispose of
lamps per local regulations.
Step 3:
Remove wiring compartment cover to access existing ballast and set aside.
(See Figures 2, 3,4)
Step 4
Cut the leads from the ballast to the socket housing on both ends of the
fixture as shown in Figures 5-6.
Step 5:
Cut the leads from the input power to the ballast.
See Figure 7.
NOTE: Cut leads at the ballast leaving as much length as possible to
facilitate installation of the driver. Strip wires as necessary.
Step 6:
Remove the ballast by removing the ballast mounting screw(s) from the fixture
and dispose of properly per local regulations. See Figure 8.
Step 7:
Mount the driver into the fixture wiring compartment on a flat surface. The
driver mounting surface must be set flush to the fixture for proper thermal
management. Install the driver where possibleusing existing crow’s feet or
mounting holes and the provided two drill point screws with serrated heads.
Ensure the driver is properly grounded. See Figure 9.
Step 8:
Position the light bars approximately centerline between the existing lamp
sockets of the outer four reflectors as shown in Figure 10. Secure each light
bar to the reflector with the (6) provided self-tapping screws shown in Figure
11.
Step 9:
Connect red leads from both light bars to the red lead wire of the LED driver
with the supplied orange 3-position connector by pushing into the open slot.
Repeat for blue leads. See Figure 12.
Step 10: Connect the input power lead wires of the LED driver to the
branch circuit power conductors Figure 13 as indicated on the wiring diagram
shown on the LED driver label. See Figure 15.
NOTE: Optional 0-10Vdc Analog Dimming interface
- Use Violet (+) and Gray (-) for connection to 0- 10Vdc.
- Capping Violet and Gray leads separately provides 100% light output.
- Wiring Violet and Gray leads together provides minimum light output.
- The dimming control connections on the LED driver are for Class 2 wiring methods only. Separate the dimming control field wiring from the branch circuit field wiring in the wiring compartment in accordance with the National Electrical Code.
Step 11:
Replace wiring compartment cover. Take care not to pinch the red and blue
leads between the cover and the fixture. See Figure 14
Step 12:
Place the re-lamp label at a visible location in the fixture.
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