HORMANN HST 42 Side Sectional Door Instructions

HORMANN HST 42 Side Sectional Door

Product Information

Specifications

• Art.-Nr. : 4018617
• Model: HST 42 series 30 ES
• Application: Side sectional door

Product Usage Instructions

• Fitting Instructions
  Before starting the installation, please read and understand the following

• Verwendete Warnhinweise
  Make sure to follow all warning labels and instructions provided with the product.

• Sicherheitshinweise
  Ensure proper safety precautions are taken during the installation process.

• Operating Instructions
  To operate the product, follow these steps

• Torbedienung
  Use the provided controls to open and close the door

• Maintenance
  To ensure proper functionality and longevity of the product, perform regular maintenance:

• Reinigung und Pflege
  Clean the product regularly using a mild detergent and a soft cloth.

• Dismantling Instructions
  If you need to dismantle the product, follow these steps:

• Demontage und Entsorgung
  Disassemble the product carefully, following the reverse order of the installation process.

FAQ (Frequently Asked Questions)

1. How do I install the product?
2. How do I operate the door?
3. What maintenance is required?
4. How do I dismantle the product?

Dissemination as well as duplication of this document and the use and communication of its content are prohibited unless explicitly permitted. Noncompliance will result in damage compensation obligations. All rights reserved in the event of patent, utility model or design model registration. Subject to changes.

Dear Customer,
We are delighted that you have chosen a product from our company.

About These Instructions

These instructions are divided into a text section and an illustrated section. The illustrated section can be found after the text section.
These instructions are original operating instructions as outlined in the EC Directive 2006/42/EC. Read and follow these instructions carefully. They contain important information on the product. Please pay particular attention to all safety instructions and warnings.
Keep these instructions in a safe place for later reference!

Warnings used
The general warning symbol indicates a danger that can lead to injury or death. In the text, the general warning symbol will be used in connection with the caution levels described below. In the illustrated section, an additional instruction refers back to the explanation in the text.

• WARNING
  Indicates a danger that can lead to death or serious injuries.

• CAUTION
  Indicates a danger that can lead to minor or moderate injuries..

• ATTENTION
  Indicates a danger that can lead to damage or destruction of the product.

Abbreviations used

• OFF (FFL)
  Finished floor level

• LZ
  Clear frame dimensions / ordering size

Safety Instructions

Intended use
This garage door is designed and intended for private use only. Continuous operation is not permitted.

General safety instructions

• Fitting, maintenance, repair and dismantling of the side sectional garage door may only be carried out by specialists (competent persons in accordance with EN 12635).
• In the event of a door failure (sluggish operation or other malfunctions), a specialist must be commissioned immediately for the inspection /repair work.
• The specialist must ensure that the respective national regulations regarding occupational safety are complied with.
• Before the door is put into service, check that it is in a flawless mechanical condition, as well as correctly balanced, so that it can be easily operated by hand (EN 12604).
• The field of application for side sectional doors is laid down in EN 13241-1.
• When the door is fitted, attention must be paid to potential hazards as defined in EN 12604 and EN 12453.

Environmental conditions

ATTENTION
Damage due to temperature differences
Differences in the outside and inside temperature may result in deflection of the door elements and foam break (bi-metal effect). This may result in damage when the door is operated.
Comply with the operating conditions. The door is intended for the following operating conditions

Temperature

• Exterior side
  • – 40 °C to + 60 °C
• Interior side
  • – 20 °C to + 60 °C
• Relative humidity
  • 20 % to 90 %

Fitting

WARNUNG
Danger of injury as the result of structural modifications
Changing or removing functional parts may put important safety components out of action. Uncontrolled door travel could occur and persons or objects may be trapped as a result.

• Do not alter or remove any functional parts.
• Do not attach any additional components of another make.
• If equipping the door with an operator, pay attention to the instructions provided by the manufacturers of the door and operator. Only use the original connections of the door manufacturer!

Before fitting the door, the door opening and the building floor must be completely finished. The door opening must be horizontal and perpendicular, the building floor in the area in which the door travels must be flat and horizontal

(see Figure 1).

• For watertight fitting of the bottom profiles and smooth door operation, the following conditions must exist on-site:
  • Uneven floors must have a difference of less than 3 mm,
  • Holes in the floor must not exceed Ø 10 mm.

Observe the following during fitting

• Establish a secure connection with the building structure.

• Check that the fixing materials supplied are suitable for the given structural conditions.

• Always obtain the permission of the structural engineer before fastening the door to supporting structural elements.

• Ensure adequate water run-off in the area of the floor rail and the frame parts, otherwise there is a danger of corrosion.

• Ensure sufficient drying and ventilation in the building, otherwise there is danger of corrosion.
  The door must be effectively protected before carrying out plastering and paintwork, as splashes of mortar, cement, plaster, paint etc. can damage the door surface.

• Protect the door from caustic, aggressive substances, e.g. nitrous reactions from stones or mortar, acids, alkali solutions, de-icing salt, aggressive paints or sealants. Failure to do so could lead to corrosion.

To ensure simple and secure fitting, please follow the work steps listed in the illustrated section.

Operation

Door operation

WARNING
Danger of injury due to door travel
The side sectional door closes horizontally; persons or objects may be trapped.

• When in operation, make sure that neither persons, children in particular, nor objects are located within the door’s area of travel.
• Always keep the opening area of the door clear.
• Do not operate the door in strong winds.

The door must only be operated by suitably instructed persons. If the side sectional door is competently fitted and inspected, it can be easily moved and operated.

Manually operated doors
Note the separate fitting instructions for manually operated doors (see Figures 4A.3 / 4B.2).

WARNING
Danger of injury due to improper operation
Persons or objects may be trapped if the door is operated improperly.

• Only open and close the door using the supplied operating elements; these ensure a controlled, smooth action.
• When closing the door, make sure that the latches engage fully and correctly.

CAUTION
Danger of crushing between the door and wall
Crushing may occur if the space between the automated door in the open end-of- travel position and the rear garage wall is ≤ 500 mm.
In this case, fit a buffer sealing to the last section as well (see Figure 4A.7 / 4B.5).

Cleaning and Care

ATTENTION
Scratches on the panes due to improper cleaning Rubbing the panes causes scratches.
Dirt and dust particles must first be thoroughly rinsed off with water. If necessary, only wash with water, a pH-neutral household detergent and a soft, clean cloth.

Clear water is sufficient for cleaning and care. In case of heavier soiling, use warm water together with a neutral, non-abrasive cleaning agent (household detergent, pH value°7). Clean the outside and inside of the product and the seals at least every 3 months. This is the only way of retaining the surface properties. Always keep the sliding area behind the side seals clean and lubricated. Concealed areas that are not rinsed off by rain or hosing with water must still be cleaned. Near the coast, in case of occasional sea spray, rinse the entire product additionally with water to avoid salt deposits.
Salt deposits on the outside and inside accelerate the corrosion of the product!
A variety of environmental influences (e.g. maritime climate, acids, road salt, air pollutants, paint damage) may make additional protective coating necessary (see Surface treatment on page 6).

Inspection and Maintenance

Inspections and maintenance

WARNING
Danger of injury due to defective safety components
Important safety components may fail or become defective if not sufficiently inspected and maintained.
Have a qualified person perform inspection and maintenance work at regular intervals.

The following inspection and maintenance tasks must be carried out by a spe- cialist in accordance with these instructions, before initial operation and at least once a year.

Fixing points
Check all the fixing points on the door and the building structure and make sure that all the fastenings are securely seated and, if necessary, retighten.

Rollers and tracks
Rollers must rest evenly on the track (see Figure 6).

• Adjust rollers if necessary. Observe the operator fitting notes; they contain details on roller adjustment.
• Clean tracks, if necessary, do not grease!

Check the floor rail and floor guide rollers

• Clean the floor rail and floor guide rollers.
• Check the rollers for wear. Have the rollers replaced by a specialist if they are greatly worn or damaged.

Hinges and roller holders
Oil hinges and roller holders.

Seals
Check for damage, deformations and completeness. If necessary, replace. 6.1.6 Locking cylinders

ATTENTION
Damage to the locking cylinders due to unsuitable cleaning products Locking cylinders may not be cleaned with agents containing oil or be oiled.

• Only use specialised care products.
• Do not use oil or graphite.

Malfunctions and Troubleshooting

WARNING
Danger of injury due to uncontrolled door movement
If the door malfunctions, uncontrolled door movements may trap persons or objects.
In the event of a door failure (sluggish operation or other malfunctions), a specialist must be commissioned immediately for the inspection / repair work.

Surface treatment
If you would like to paint the door in a different colour, renovation painting or additional protective painting is required.

Doors with primer-coating

• Gently sand the surface with fine grained sandpaper (at least 180 grain size).
• Clean with water, dry, degrease
• Follow with standard paint for exterior use
• Follow the directions provided by the paint manufacturer

Avoid dark coatings on doors.
Doors with primer-coating

• Gently sand the surface with fine-grained sandpaper (at least 220 grain size).
• Clean with water, dry, degrease
• Follow with standard paint for exterior use
• Follow the directions provided by the paint manufacturer

Avoid dark coatings on doors.

Dismantling and Disposal

NOTE
When disassembling, observe the applicable regulations regarding occupational safety.
Dismantle the door in accordance with these fitting instructions, in the logically correct reverse order.

Disposing of the packaging
Dispose of the packaging sorted by materials:

• Cardboard and paper in the paper recycling
• Film in the mixed recycling

Declaration of performance

Declaration of performance figure 8.5: Data label

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