Nederman FilterCart Original LEV Fume Extractor User Manual

Nederman FilterCart Original LEV Fume Extractor

Specifications:

• Product Name: FilterCart Original
• Part Number: **
• Versions: 12634445, 12634545, 12634645, 12634745, 12634845, 12634945, 12635045, 12635145, 12635245, 12635545, 12636145
• Manufacturer: AB Ph. Nederman & Co.
• Compliance: 2006/42/EC, 2014/30/EU, 2011/65/EU

Product Usage Instructions

1. Unpacking and Assembly:
   When you receive your FilterCart Original, carefully unpack all components and verify that everything is included as per the packing list. Follow the assembly instructions provided in the user manual to put together your FilterCart.

2. Setup and Installation:
   Place the assembled FilterCart in your desired workspace ensuring it is stable and secure. Connect the necessary power source according to the specifications provided. Make sure all connections are tight and secure before operation.

3. Operation:
   To start using the FilterCart Original, switch on the power button and adjust settings as needed. Follow the user manual guidelines for proper usage and maintenance to ensure optimal performance.

4. Maintenance:
   Regular maintenance is essential for the longevity of your FilterCart Original. Clean filters as recommended, inspect for any wear and tear, and follow any specific maintenance tasks outlined in the user manual.

FAQ:

• Q: How often should I clean the filters?
  A: The frequency of filter cleaning depends on usage. It is recommended to check and clean the filters at least once a month for optimal performance.

• Q: Can I use the FilterCart Original for industrial applications?
  A: Yes, the FilterCart Original is suitable for various industrial applications. However, always ensure that it is used within the specified guidelines and recommendations provided in the user manual.

Trace back information:
Workspace Main version a87 Checked in 2023-02-13 Skribenta version 5.5.022

Declaration of Conformity

• Declaration of Conformity
  We, AB Ph. Nederman & Co., declare under our sole responsibility that the Nederman product:
  FilterCart Original (Part No. , and stated versions of ) to which this declaration relates, is in conformity with all the relevant provisions of the following directives and standards:

• Directives
  2006/42/EC, 2014/30/EU, 2011/65/EU.

• Standards

  • EN ISO 12100:2010, EN 60204-1:2018, EN 61000-6-2:2019, EN 61000-6-4:2019, EN 61000-3-3:2013, EN ISO 20607:2019
  • The name and signature at the end of this document is the person responsible for both the declaration of conformity and the technical file.

FilterCart Original
12634445, 12634545, 12634645, 12634745, 12634845, 12634945, 12635045, 12635145, 12635245, 12635545, 12636145
AB Ph. Nederman & Co. P.O. Box 602
SE-251 06 Helsingborg Sweden
Anna Cederlund
Product Center Manager Technical Product Management 2023-02-13

• UK Declaration of Conformity

  • We, AB Ph. Nederman & Co., declare under our sole responsibility that the Nederman product:
  • FilterCart Original (Part No. , and stated versions of ) to which this declaration relates, is in conformity with all the relevant provisions of the following regulations and standards:

• Relevant legislation
  Electromagnetic Compatibility Regulations 2016, Supply of Machinery (Safety) Regulations 2008, The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012

• Standards

  • EN ISO 12100:2010, EN 60204-1:2018, EN 61000-6-2:2019, EN 61000-6-4:2019, EN 61000-3-3:2013, EN ISO 20607:2019, EN ISO 21904-1:2020

  • The name and signature at the end of this document is the person responsible for the declaration of conformity.

  • The UK importer is authorised and responsible to compile the technical file.

  • **
    12634445, 12634545, 12634645, 12634745, 12634845, 12634945, 12635045, 12635145, 12635245, 12635545, 12636145

  • AB Ph. Nederman & Co. P.O. Box 602
    SE-251 06 Helsingborg Sweden

  • Anna Cederlund
    Product Center Manager Technical Product Management 2023-02-13

  • UK Importer: Nederman Ltd
    91 Seedlee Road, Walton Summit Centre, Bamber Bridge, Preston,
    Lancashire,
    PR5 8AE

Preface

• Thank you for using a Nederman product!
• The Nederman Group is a world-leading supplier and developer of products and solutions for the environmental technology sector. Our innovative products will filter, clean and recycle in the most demanding of environments. Nederman’s products and solutions will help you improve your productivity, reduce costs and also reduce the impact on the environment from industrial processes.
• Read all product documentation and the product identification plate carefully before installation, use, and service of this product. Replace documentation immediately if lost.
• Nederman reserves the right, without previous notice, to modify and improve its products including documentation.
• This product is designed to meet the requirements of relevant EC directives. To maintain this status, all installation, maintenance, and repair is to be done by qualified personnel using only Nederman original spare parts and accessories. Contact the nearest authorized distributor or Nederman for advice on technical service and obtaining spare parts. If there are any damaged or missing parts when the product is delivered, notify the carrier and the local Nederman representative immediately.

Safety

1. Classification of important information
   This document contains important information that is presented either as a warning, caution or note, according to the following examples:

2. WARNING!  Risk of personal injury Warnings indicate a potential hazard to the health and safety of personnel, and how that hazard may be avoided.

3. CAUTION!  Risk of equipment damage Cautions indicate a potential hazard to the product but not to personnel, and how that hazard may be avoided.

4. NOTE! Notes contain other information that is important for personnel.

5. General safety instructions
   WARNING!  Risk of personal injury

6. The product must not be used in an environment with a danger of explosion or for dust or gases in explosive concentrations.

7. If the product has been used for dust applications it must not be used for welding fumes or grinding dust.

8. Check that no sparks or other objects that can cause fire are sucked into the arm. For welding applications generating a high amount of sparks, spark protection (accessory) must be mounted in the hood to reduce the risk of fire. See Figure 8.

9. The product must not be used for extracting toxic substances (except welding fume).

10. The product must not be used without filter cartridge and casing.

Description

The FilterCart Original is only intended for indoor use and is designed for extraction and filtration of dust or welding fumes. It must not be used for extraction of fluids.

Dimensions See Figure 1.

1. Horizontally swivelling arm.
2. Start/stop Reset overload protector.
3. Height, depending on arm.

Technical data

FilterCart Original

Capacity| 750–1050 m 3 /h (430–620 cfm)
Filtration efficiency, main filter| > 99 % average weight filtration efficiency
Filtration efficiency, HEPA filter| > 99.95 % H13
Filter area, main filter| 30 m 2 (323 ft2 )
Filter area, HEPA filter| 7.5 m 2 (81 ft2 )
Motor power| 0.75 kW (1 hp)
Voltage| 110/120/2390/240
Phase| 1 ~
Frequency| 50/60 Hz
Transformer| 24 V secondary
Spotlight**| LED 24 V, 5W/6VA
Alarm signal| acoustic, 2.9 kHz
Extraction arm, action radius| maximum 2 m (6 ft 7 in) or 3 m (9 ft 10 in)
Extraction arm, swivelling| approx. 240°
Weight:|

• 71 kg (156 lb) with 2 m arm
• 73 kg (161 lb) with 3 m arm

Temperature, max. ambient temp.| 40 °C (104 °F)
Temperature, max. airflow temp.| 60 °C (140 °F)
Noise level| 73 dB(A) ISO 11203
Material recycling| 90 weight-%, without filter cartridge

• See the filter cartridge information for more specific data.
  ** Depending on the model.

Installation

Fitting the Fume Extractor hood
The Fume Extractor arm is already fitted. The hood must be fitted according to the Figure 3, items A–D.

• A Insert the hood into the swivelling arm, and fasten together.
• B Adjust the swivelling arm to the correct tension.
• C Ensure that the swivelling arm has the correct tension and can be easily positioned.
• D Fasten the blue hose into the hood and secure it using the tightening ring.

Wiring diagram
See wiring diagram, Figure 2, for electrical details.

• E1: 24 V, 5W/6VA
• F1: Start/stop overload protector
• F2: 1 AT, 5 x 20 mm
• T1: Transformer
• M1: 0.75 kW

Directions for use

Figure 4 and the following lists illustrates how to use the unit:

1. Lever for adjusting the damper.
2. Switch for the spotlight.

• The hood of the extraction arm is to be positioned as close to the pollution source as possible, see item A.
• The FilterCart Original is to be moved from behind according to item A and with the wheels unlocked.
• The extraction arm is to be positioned with the wheels locked according to item B.

Maintenance

Installation, repair and maintenance work must be carried out by qualified personnel using only original spare parts. Contact your nearest authorised distrib-utor or AB Ph. Nederman & Co. for advice on technical service or if you require spare parts. See also www.nederman.com.

WARNING! Risk of personal injury

• Disconnect the mains connection cable before starting any maintenance work.
• Use necessary personal safety equipment.

See Figure 7. Maintenance is recommended at least once a year. Do as follows:

• Change the filter cartridge (and optional HEPA-filter) if necessary, see Section 6.1 Changing the filter cartridge.
• Check the airflow capacity of the FilterCart Original.
• Check that the Fume Extractor hose is not damaged. If necessary, change the hose.
• Check that the hose to the fan inlet is not damaged. If necessary, change the hose.
• Check that no objects have been caught on the guard net on the fan inlet.
• If necessary, adjust the Fume Extractor links.
• If necessary, tighten the arm profile bolts, see the * symbols in Figure 7.
• Check that the mains connection cable and the fan motor cable are not worn or damaged.
• Check that the eccentric locks tighten the filter casing properly. Adjust the eccentric locks if necessary, see Section 6.1 Changing the filter cartridge.

Chan

ging the filter cartridge

• See Figure 5. The filter cartridge is disposable and is to be thrown away after use. The life of the filter cartridge varies greatly depending on how the FilterCart Original is used, how much and what type of pollutants are collected.
• Regularly monitor the unit’s extraction capacity at the hood and change the filter cartridge when the extraction capacity is too poor. Always check that the hoses for the extraction arm and the fan inlet are not damaged before it is decided to change the filter cartridge.

WARNING! Risk of personal injury
Use necessary personal safety equipment when replacing the filter cartridges.

Change the filter cartridge in the following way:

1. Disconnect the mains connection cable.

2. Unlock the eccentric locks and remove the filter casing.

3. Use the plastic bag which comes with the new filter cartridge and pull it over the used cartridge.
   Fold the plastic bag under the cartridge and close it with the band supplied.

4. Handle the used filter cartridge according to the relevant regulations for the collected substances.

5. Wipe off the filter cartridge contact surfaces in the FilterCart Original.

6. Check that the new filter cartridge is not damaged.
   Also, check that the seal fitted on the underside of the cartridge is not damaged. Then fit it on the FilterCart Original.

7. Refit the filter casing. Make sure the eccentric locks tighten the filter casing properly.

8. A: Increasing the locking power.

9. B: Decreasing the locking power.

Changing the HEPA filter (accessory)
See Figure 6. If the FilterCart Original has been supplied with a HEPA filter, this is to be changed at the same time as the main filter cartridge is changed .

WARNING! Risk of personal injury
Use necessary personal safety equipment when changing the HEPA filter.

Change the HEPA filter cartridge in the following way:

1. Disconnect the mains connection cable.

2. Unscrew the top cover.

3. Remove the used HEPA filter and put it in the plastic bag which comes with the new HEPA filter.
   Close the plastic bag with the band supplied.

4. Handle the used HEPA filter according to the relevant regulations for the substances that have been collected.

5. Check that the new HEPA filter, item A not is damaged.
   NOTE! The filter surface must not be touched.

6. Verify that the UP-arrow, item B, is pointing upwards. Handle the HEPA filter very carefully and fit it in the FilterCart Original. Ensure it is fitted in the correct position and that the seal is downwards. Check that the seal is not damaged.

7. Refit the top cover. Fasten it securely.

Spare Parts

CAUTION!

• Risk of equipment damage
• Use only Nederman original spare parts and accessories.

Contact your nearest authorized distributor or Nederman for advice on technical service or if you require help with spare parts. See also www.nederman.com.

Ordering spare parts
When ordering spare parts always state the following:

• The part number and control number (see the product identification plate).
• Detail number and name of the spare part (see www.nederman.com/en/service/spare-part-search).
• Quantity of the parts required.

Recycling

The product has been designed for component materials to be recycled. Different material types must be handled according to relevant local regulations. Contact the distributor or Nederman if uncertainties arise when scrapping the product at the end of its service life.

www.nederman.com

References

• Derman Enterprises - Overview
• Nederman USA | Industrial Air Filtration Experts

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