ecoer R-410A ESI Decades Inverter Ducted Split 2-5 Ton Heat Pump Instruction Manual
- June 14, 2024
- ecoer
Table of Contents
R-410A ESI Decades Inverter Ducted Split 2-5 Ton Heat Pump
Product Information
Specifications
- Manufacturer: ECOER INC.
- Model: ESi Decades ODU IM
- Type: Inverter Ducted Split
- Ton Range: 2-5 Ton
- Refrigerant: R-410A
- Heat Pump: Yes
- Compliance: NEC and CEC
- Year: June 2023
Safety
Before installing the unit or performing any servicing work,
please read and follow the safety instructions below:
WARNING
HAZARDOUS VOLTAGE – Disconnect all electric power, including
remote disconnections, before servicing. Follow proper
lockout/tagout procedures to ensure the power cannot be
inadvertently energized.
SERVICE VALVES – Exercise extreme caution when opening the
liquid service valve. Turn the valve stem counterclockwise until it
contacts the rolled edge. No torque is required.
BRAZING REQUIRED – Inspect refrigerant lines and use proper
service tools. Ensure all joints are brazed, not soldered.
HIGH CURRENT LEAKAGE – Grounding is essential before connecting
electrical supply.
CAUTION
AUTHORIZED PERSONNEL ONLY – This product is intended for use by
individuals with adequate electrical and mechanical experience.
Attempting to repair the unit without proper knowledge may result
in personal injury or property damage.
INDOOR UNIT REQUIREMENT – It is recommended to equip indoor
units with adjustable non-bleed TXV suitable for R-410A heat pump.
The TXV model should match the system capacity and have internal
check valves for heat pump functionality.
No micro channel coil should be used for heat pump applications.
Micro channel coils are suitable for cooling only systems.
HOT SURFACE – Do not touch the top of the compressor to avoid
burning.
GROUNDING REQUIRED – Reconnect all grounding devices. If
grounding wires or other components are removed during service,
they must be returned to their original position and properly
fastened.
Product Usage Instructions
Installation
1. Ensure compliance with National, State, and Local Codes
during all phases of installation.
2. Only authorized personnel should perform the
installation.
3. Follow the requirements of NEC and CEC for safe
installation.
Service and Maintenance
1. Before servicing the unit, disconnect all electric power
sources, including remote disconnections.
2. Follow lockout/tagout procedures to prevent accidental power
supply.
3. Exercise caution when opening the liquid service valve to
avoid abrupt release of system charge.
4. Inspect refrigerant lines and use proper service tools.
Ensure all joints are brazed, not soldered.
5. Ground the unit before connecting electrical supply to
prevent high current leakage.
FAQ
Q: Can I use a micro channel coil for heat pump
applications?
A: No, micro channel coils are only suitable for cooling only
systems.
Q: What type of TXV should I use for the indoor units?
A: It is recommended to use adjustable non-bleed TXV suitable
for R-410A heat pump. The TXV model should match the system
capacity and have internal check valves for heat pump
functionality.
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ECOER INC.
NOTE: Appearance of unit may vary.
Installation must be performed in accordance with the requirements of NEC and
CEC by authorized personnel only.
Installation Manual
Inverter Ducted Split
2-5 Ton R-410A Heat Pump
Contents
1. Safety————————————————22. Unit Location Considerations——————43. Position
the Unit———————————-74. Refrigerant Line Considerations————–85. Refrigerant
Line Routing———————–1-0 6. Refrigerant Line Brazing———————–1-17. System Leak
Check——————————1–2 8. Evacuation—————————————–1-2 9. Service
Valves————————————-1-310. Electrical – Low Voltage————————-1-311. Electrical –
High Voltage————————1–5 12. Start-up——————————————–1–6 13. System Charge
Adjustment——————–1–7 14. System Operation——————————–2–2 15.
Troubleshooting———————————-2-9 16. Wiring Diagram———————————–3–1
All phases of this installation must comply with National, State and Local
Codes.
This document is customer’s property and is to remain with this unit. Please
return it to customer with service information upon completion of work. These
instructions do not cover all variations in systems or provide for every
possible contingency to be met in connection with the installation. Should
further information be desired or should particular problems arise which are
not covered sufficiently for the purchaser’s purposes, the matter should be
referred to your installing dealer or local distributor.
Manufacturer reserves the right to change specifications or designs without notice.
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1. Safety
Read the following safety instructions before installing the unit or doing
servicing work.
WARNING may cause personal death or serious injury. CAUTION may lead to injury or structural damage under some conditions.
ECOER INC.
WARNING
HAZARDOUS VOLTAGE Failure to follow this warning could result in property
damage, severe personal injury, or death. Disconnect all electric power,
including remote disconnections before servicing. Follow proper lockout/
tagout procedures to ensure the power cannot be inadvertently energized.
REFRIGERANT OIL Any attempt to repair central air conditioner and heat pump
products may result in property damage, severe personal injury, or death.
These units use R-410A refrigerant which operates at 50~70% higher pressures
than R-22. Use only R410A approved service equipment. Refrigerant cylinders
are painted a “Rose” color to indicate the type of refrigerant and may contain
a “dip” tube to allow for charging of liquid refrigerant into the system. All
R-410A systems with variable speed compressors use a PVE oil that readily
absorbs moisture from the atmosphere. To limit this “hygroscopic” action, the
system should remain sealed whenever possible. If a system has been open to
the atmosphere for more than 4 hours, the compressor oil must be replaced.
Never break a vacuum with air and always change the driers when opening the
system for component replacement. PVE oil is not just a lubricant but also a
great solvent! It will quickly move any contaminants from the old line sets
and plug up components like TXV, strainer and service valves. When replacing
R-22 system with a new R-410A system, use flush (e.g. Rx11) to remove the old
mineral oil, sludge, moisture, acid and other contaminants out of the system.
SERVICE VALVES Failure to follow this warning will result in abrupt release of
system charge and may result in personal injury and/or property damage.
Extreme caution should be exercised when opening the liquid service valve.
Turn valve stem counterclockwise only until the stem contacts the rolled edge.
No torque is required.
BRAZING REQUIRED Failure to inspect refrigerant lines or use proper service
tools may result in equipment damage or personal injury. If using existing
refrigerant lines, make sure that all joints are brazed, not soldered.
HIGH CURRENT LEAKAGE Failure to follow this warning could result in property
damage, severe personal injury, or death. Grounding is essential before
connecting electrical supply.
Manufacturer reserves the right to change specifications or designs without notice.
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ECOER INC.
CAUTION
AUTHORIZED PERSONNEL ONLY This information is intended for use by individuals
possessing adequate backgrounds of electrical and mechanical experience. Any
attempt to repair central air conditioner or heat pump products may result in
personal injury and/or property damage.
INDOOR UNIT REQUIRMENT It is recommended to equip indoor units with adjustable
non-bleed TXV for R-410A heat pump. The model of TXV should be suitable for
the system capacity and should be with internal check valves for heat pump,
which can be verified to work properly by checking superheat in cooling.
No micro channel coil shall be used for heat pump. Micro channel coils are
suitable for cooling only system.
HOT SURFACE May cause minor to severe burning. Failure to follow this caution
could result in property damage or personal injury. Do not touch top of
compressor.
GROUNDING REQUIRED Failure to inspect or use proper service tools may result
in equipment damage or personal injury. Reconnect all grounding devices. All
parts of this product that are capable of conducting electrical current are
grounded. If grounding wires, screws, straps, clips, nuts, or washers used to
complete a path to ground are removed for service, it must be returned to
their original position and properly fastened.
CONTAINS REFRIGERANT Failure to follow proper procedures can result in
personal illness or injury or severe equipment damage. System contains oil and
refrigerant under high pressure. Recover refrigerant to relieve pressure
before opening the system.
Manufacturer reserves the right to change specifications or designs without notice.
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2. Unit Location Considerations
2.1 Inspect Units
Units are packaged for shipment to avoid damage during normal transit and
handling. It is the receiving party’s responsibility to inspect the equipment
upon arrival. Any obvious damage to the carton box should be reported on the
bill of lading and a claim should be filed with the transportation company,
and the factory should be noticed.
All units should be stored in the factory shipping carton with internal packaging in a dry place until installation. Carefully remove the packaging and inspect for hidden damage. Any hidden damage should be recorded and the factory should be notified. The gauge port can be used to check the refrigerant charge has been retained during shipment.
2.2 Unit Dimensions
Two models sharing the same chassis are suit for most residential air
conditioner and heat pump applications.
ECOER INC.
Fig 2-1 Check damage
W
Table 2-1 Condensing unit dimensions
Unit Dimensions
Model
H x W x D (Inches)
H
2436
24-15/16 x 29-1/8 x 29-1/8
4860
33-3/16 x 29-1/8 x 29-1/8
D
2.3 Location Restrictions
Fig 2-2 External dimensions
Exposure to a corrosive environment may shorten the life of the equipment, corrode metal parts, and/or
negatively affect unit performance. Corrosive elements include, but are not limited to: sodium chloride,
sodium hydroxide, sodium sulfate, and other compounds commonly found in ocean water, sulfur,
chlorine, fluorine, fertilizers, and various chemical contaminants from industry/manufacturing plants. If
installed in areas which may exposed to corrosive environments, special attention should be given to the
equipment placement and maintenance.
· Lawn sprinklers/waste water should not spray directly on the unit cabinet
for prolonged periods. · In coastal areas: The outdoor unit should be
installed at a location that is at least 1000 feet away from
the coastal and on the side of the building that is farthest from the sea.
Manufacturer reserves the right to change specifications or designs without notice.
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ECOER INC.
Installation Clearance Requirement
Ensure the top discharge area is unrestricted for at least 60 inches above the
unit.
Do not locate condensing unit near bedrooms because normal operational sounds
may be annoying. Position unit to allow adequate space for unobstructed
airflow, wiring, refrigerant lines, and serviceability.
Allow a minimum of 12 in. clearance on one side of access panel to a wall and
a minimum of 24 in. on the adjacent side of access panel. Maintain a distance
of 24 in. between units.
Avoid to install near bedrooms
Min. 12″ to shrubbery
Min. 60″unrestricted
Min. 24″ unrestricted
Access panel
Fig 2-3 Clearance requirement
Position unit so water, snow, or ice from roof or overhang cannot fall directly on unit.
Min. 12″ to shrubbery
Min. 24″ to wall
Access panel
Fig 2-4 Unit location
Manufacturer reserves the right to change specifications or designs without notice.
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Cold Climate Considerations
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ECOER INC.
Precautions must be taken for units being installed in areas where snow
accumulation and prolonged below-freezing temperatures occur.
Elevate unit per local climate and code requirements.
· Where snowfall is anticipated, raise the unit above the base pad to prevent
ice buildup and coil damage. Mount the unit high enough to be above the
average accumulated area snowfall. See “Ground Snow Depth” chart below for
representative snow depths.
· If unit must be elevated because of anticipated snowfall, secure unit and
elevating stand such that unit and/or stand will not tip over or fall off.
A snow drift barrier should be installed around the unit to prevent a build-up
of snow on the unit sides.
Min. 12″
Snow barrier
Risers
3~12″ elevation Pad
Fig 2-5 Consideration to prevent refreezing
Snow Guard Kit Cautions
No kit shall damage the top panel of condensing unit.
· Main control board (MCB) will be damaged due to the rainwater flow into the
control box.
· The condensing coil will be broken resulting in refrigerant leak.
In areas prone to blizzards and freezing rain, it is advisable to install a
snow guard for added protection.
Fig 2-6 Snow Guard Kit
Manufacturer reserves the right to change specifications or designs without notice.
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3. Position the Unit
When mounting the unit on a roof, be sure the roof will support the unit’s weight obtained from nameplate.
Properly selected isolation is recommended to prevent sound or vibration transmission to the building structure. If elevating a unit on a flat roof, use 4″ x 4″ or equivalent stringers positioned to distribute unit weight evenly and prevent noise and vibration.
When installing the unit on a support pad, such as a concrete slab, consider the following:
· The pad must be 1~2″ larger than the unit on all sides. · The pad must be
separated from any structure. · The pad must be level. · The pad must be high
enough above grade to allow for
drainage. · The pad location must comply with National, State and
Local codes.
ECOER INC. Fig 3-1 Position the unit on pad
IMPORTANT NOTE: These instructions are intended to provide a method to tie- down unit to cement slab as a securing procedure for high wind areas. Check local codes for tie-down methods and protocols.
Refer to the unit dimensions. DETAIL A
7 × 3/8″ self tapping screws (Do not exceed 3/8″ length.)
DETAIL A
Brackets:
2″ width, 1/16″ thickness, height as required. Available from distributor or
in market store.
1/4″ × 1-1/2″ hex washer head concrete screws (3/16″ pilot hole needed. Pilot
hole should be1/4″ deeper than the fastener embedment.)
Fig 3-2 Fasten the condensing unit
Manufacturer reserves the right to change specifications or designs without notice.
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ECOER INC.
4. Refrigerant Line Considerations
4.1 Refrigerant Line Limits
Use only the line sizes indicated in below table and determine required line
length. If the suction line sets are greater than 50 feet, do not use a larger
suction line than recommended.
Table 4-1 Line sizes and maximum lenghth
Model
Liquid Line Suction Line
Total Equivalent Length (FT)
25
50
75
100
2Ton
Dimensions in inches
3/8 Std.
3/4 Std.
1/4 Opt.
5/8 Opt.
Maximum Elevation Difference (FT)
25
50
45
40
25
50
40
30
3/8 Std.
3/4 Std.
25
50
50
50
3Ton
1/4 Opt.
5/8 Opt.
25
50
45
40
4Ton
7/8 Std.
25
50
50
40
3/8
3/4 Opt.
25
50
50
40
7/8 Std.
25
50
50
40
5Ton
3/8
3/4 Opt.
25
50
50
40
1-1/8 Opt.
25
30
N/A
N/A
Std.: Standard line size; Opt.: Optional line size; N/A: Application not recommended
· Maximum line length = 100 feet.
· Maximum elevation difference = 50 feet.
Max.50ft
Max.100ft Fig 4-1 Line length limit
Max.50ft
Manufacturer reserves the right to change specifications or designs without notice.
Fig 4-2 Elevation difference limit June. 2023
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4.2 Refrigerant Line Insulation
The suction line must always be insulated.
Liquid line
DO NOT allow the suction line and liquid line to come in direct (metal to metal) contact.
ECOER INC.
Suction line
Insulation
4.3 Reuse Existing Refrigerant Lines
CAUTION
If using existing refrigerant lines, make sure that all joints are brazed, not
soldered. For retrofit applications where the existing refrigerant lines will
be used, the following precautions should be taken: · Ensure that the
refrigerant lines are the correct size according to Table 4-1. It’s not
recommended to use suction line bigger than standard size, in which will
result poor oil return for inverter compressor. · Ensure that the refrigerant
lines are free of leaks, acid and mineral oil. When replacing R-22 system with
a new R-410A system, be sure the existing lines can endure R-410A pressure
which is 50~70% higher than R-22 system. Use flush (e.g. Rx11) to remove the
old mineral oil, sludge, moisture, acid and other contaminants out of the line
set.
Fig 4-3 Line insulation Fig 4-4 Use existing refrigerant lines
IMPORTANT: The manufacturer recommends installing only approved matched indoor and outdoor systems. All of the manufacturer’s split systems are AHRI rated with TXV indoor units. Some of the benefits of installing approved matched indoor and outdoor split systems are maximum efficiency, optimum performance and the best overall system reliability.
Manufacturer reserves the right to change specifications or designs without notice.
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ECOER INC.
5. Refrigerant Line Routing
Comply with National, State, and Local Codes when isolating line sets from joists, rafters, walls, or other structural elements. Take precautions to prevent noise within the building structure due to vibration transmission from the refrigerant lines. For Example: · Use isolation type hangers when the refrigerant lines have to be fastened to floor joists or other framing. · Isolation hangers should also be used when refrigerant lines traverse stud spaces or enclosed ceilings. · Where the refrigerant lines pass through a wall or sill, it should be insulated and isolated. · Isolate the lines from all ductwork. · Minimize the number of 90º turns.
8 Feet Maximum
Isolator
Joist/Rafter
Line Set
Side View
8 Feet Maximum
Secure suction line from joists using isolators every 8 ft. Secure liquid line
directly to insulated suction line using tape, wire, or other appropriate
method every 8 ft.
Fig 5-1 Isolation from Joist/Rafter
8 Feet Maximum
Isolator Wall Line Set
Side View
8 Feet Maximum
Secure suction line using isolators every 8 ft. Secure liquid line directly to insulated suction line using tape, wire, or other appropriate method every 8 ft.
Fig 5-2 Isolation in wall spaces
Sealant Wall
Insulation Suction line
Isolator Ductwork Line Set
Fig 5-3 Isolation through wall
Fig 5-4 DO NOT hang line sets from ductwork
Manufacturer reserves the right to change specifications or designs without notice.
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ECOER INC.
6. Refrigerant Line Brazing
Refer to below figures marked with digital number for line brazing procedures.
Every figure is corresponding to the following illustrations. 1. Remove caps
or plugs. Use a tool to deburr the line ends. Clean both internal and external
surfaces of the
tubing using an emery cloth. 2. Remove the pressure tap cap from both service
valves. 3. Purge the refrigerant lines and indoor coil with dry nitrogen from
gas service valve. 4. Wrap a wet rag around the service valve body to avoid
heat damage and continue the dry nitrogen purge.
Braze the refrigerant lines to the service valves. Install a bidirectional
filter drier (NO active alumina allowed) in liquid line to protect the heat
pump. Do not remove the wet rag until all brazing is completed. 5. Put the
pressure tap caps back after the service valves cooled down.
A thimble is required
Field supplied
3~4″ from valve
Fig 6-1 Refrigerant line brazing work Manufacturer reserves the right to change specifications or designs without notice.
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7. System Leak Check
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Leak check is required for the brazed line connections. 1. Pressurize the brazed refrigerant lines and indoor coil to at least 450 PSIG using dry nitrogen. 2. Wait for 10 minutes without a drop in pressure. 3. Check for leaks by using a soapy solution or bubbles at each brazed location.
450PSIG
ECOER INC.
Fig 7-1 Charge dry nitrogen to the system
Fig 7-2 Leak check
8. Evacuation
Do not open the service valves until the leak check and evacuation are complete. 1. The vacuum should be pulled for at least 45 minutes. 2. Evacuate until the micron gauge reads less than 350 microns, then close the valve to the vacuum pump. 3. Evacuation is complete if the micron gauge does not rise above 500 microns in 10 minutes.
10 MIN
Fig 8-1 Evacuation the refrigerant system Manufacturer reserves the right to change specifications or designs without notice.
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ECOER INC.
9. Service Valves
Leak check and evacuation must be completed before opening the service valves.
The gas service valve must be opened BEFORE opening the Liquid Service Valve!
1. Remove service valve cap. 2. Fully insert hex wrench into the stem and
counterclockwise until valve stem just touches the rolled edge
(approximately five turns.) 3. Replace and tighten the valve stem cap to
prevent leaks. Additional 1/6 turn may be required.
Repeat 1 to 3 for Liquid Service Valve.
Cap
WARNING
Extreme caution should be exercised when opening the Liquid Service Valve.
Turn counterclockwise until the valve stem just touches the rolled edge. No
torque is required.
Failure to follow this will result in abrupt release of system charge and may
lead to personal injury and /or property damage.
3/16″ Hex Wrench for Liquid Service Valve 5/16″ Hex Wrench for gas service
Valve
Rolled edge to captivate stem
Service Port Fig 9-1 Open the service valves
10. Electrical Low Voltage
10.1 Low voltage wire requirement
Define the maximum length of low voltage wiring from condensing unit to indoor
unit and thermostat. Field installed electrical conduit is required at the low
voltage wire entry point. Animals like frogs, snakes, spiders and others may
climb into the control box resulting in the MCB damage. Manufacturer reserves
the rights to reject warranty claim on MCB if not comply.
Table 10-1 Low voltage control wiring requirement
CONTROL WIRING
Wire Size
Max. Wire Length
18 AWG
150Ft
16 AWG
225Ft
Manufacturer reserves the right to change specifications or designs without notice.
Fig 10-1 Sealing requirement June. 2023
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10.2 Low voltage hook-up diagrams
ECOER INC.
Dual-heating
To activate indoor auxiliary heat.
Thermostat wiring harness Part Number: 230904254
CN5 C Y O W
E-heater or Dual fuel
To activate indoor auxiliary heat. Outdoor W terminal outputs 24Vac once
system needs it. a. Work when the HP cannot to be
started because of Ta < the value of n01 setting in heating. b. Work when the
second heater is called becase n02 setting is ON(Eheater) and Ta < the value
of n03 setting in heating. c. Work when the HP is inj deforsting.
2nd Generation AHU
NOTES: 1. Be sure power supply agrees with equipment nameplate.
2. Power wiring and grounding of equipment must comply with local codes.
3. Low voltage wiring to be No. 18 AWG minimum conductor.
4. ” ” means the electric auxiliary heater connection.
- Some thermostats may use W2/AUX for heat pump.
Fig 10-4 Schematic diagram for control wiring connection
Manufacturer reserves the right to change specifications or designs without notice.
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11. Electrical High Voltage
11.1 High voltage power supply
ECOER INC.
WARNING
During installation, testing, servicing, and trouble shooting of this product,
it may be necessary to work with live electrical components. Failure to follow
all electrical safety precautions when exposed to live electrical components
could result in death or serious injury.
The high voltage power supply must agree with the equipment nameplate. Power wiring must comply with National, State and Local codes.
Follow instructions on unit wiring diagram located on the inside of the control box cover.
Fig 11-1 Read the Warning Label
Power Supply
Model
Voltage
MCA *
2436
208/230V-1Ph-60Hz
24.4A
4860
208/230V-1Ph-60Hz
32.5A
*The data on nameplate shall prevail if there is a difference between IM and nameplate.
Breaker * 40A 50A
11.2 High voltage disconnect switch
Install a separated disconnect switch at the condensing unit. Field provided
flexible electrical conduit must be used for high voltage wiring.
In order to get full warranty coverage on the compressor, it’s mandatory to
install a surge protector to prevent the unit from damaging caused by abnormal
electrical spikes. We recommend the Installation of a GFIC (install the GFIC
as per your local codes).
11.3 High voltage ground
Ground the condensing unit according to National, State, and Local code
requirements.
Fig 11-2 Install an independent switch
Fig 11-3 Unit grounding Manufacturer reserves the right to change specifications or designs without notice.
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ECOER INC.
12. Start-up
Prior to start-up the unit, connect IoT device if equipped with. Refer to IoT
IM and Registration Guide via ESS Pro App. At the same time, ensure chapters 5
to 11 have been completed.
1. Set the thermostat to OFF.
2. Turn on disconnect switch to apply power to the indoor and outdoor units.
3. Wait an hour before starting the unit if the outdoor ambient temperature < 59 ºF.
4. Set the thermostat to ON.
60 MIN
NOTE: It may take up to 45 minutes in the first time for heating operation to exit start-up control. This is normal function to preheat lubricants in the bottom of compressor.
Manufacturer reserves the right to change specifications or designs without notice.
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ECOER INC.
13. System Charge Adjustment
13.1 Weigh-in method
Weigh-in method can be used for the initial installation, or anytime a system
charge needs to be replaced. Weigh-in method can also be used when power is
not available on the job site or the ambient temperature is improper to use
refrigerant coefficient and sub-cooling charge method.
When use weigh-in method in heating mode, be sure the compressor discharge
superheat (DSH) meets the target value. Basically, the liquid line sub-cooling
(SC) shall not exceed 30ºF.
Use gauge port to charge the system in heating mode, query live data by BS3
button to calculate DSH or check SC/DSH via ESS Pro App.
25~50F
DSH
Table 13-1 Charge amount table
A
B
Model
Factory charge
Indoor
24K
2436
36K
The data on nameplate
36K
4860
48K
60K
C
Charge amount for Ecoer air handler
0 14oz 1
0 11oz1 25oz *1
D Charge multiplier for liquid
line length *2
0.6 oz/ft
1. Every condensing unit is factory charged for the smallest rated indoor
coil combinations. An additional amount of refrigerant adjustment is required
for a large indoor coil. It’s invalid for system with electric heat or other
third-party heat source whose capacity is 1.2 times of heat pump nominal
capacity.
2. The charging guideline is calculated in 25ft of standard size line set. A
refrigerant adjustment may be necessary if the line set length is over the
pre-charged 25 ft (adding 0.6 oz/ft on 3/8 liquid line respectively).
Charging example:
If the air handler is 3T with the 2436 unit, and the liquid line length is
40ft, the charging is below, 1. The air handler charging = 14 oz(A) 2. The
liquid line length = 40 ft(B) * If less than 25ft, it is defined as 25ft. 3.
Standard line length = 25 ft(C) 4. Charge multiplier for 3/8 line = 0.6
oz/ft(D) 5. The charging for line ((B-C)×D)= (40-25)×0.6=9 oz(E) 6. The total
charging(A+E)= 14 + 9 =23 oz(F)
Manufacturer reserves the right to change specifications or designs without notice.
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ECOER INC.
13.2 Auto charge mode
Turn on the power supply for the system, select cooling mode at thermostat.
Make sure the setting temperature is lower than indoor temperature for at
least 5F to finish this charge mode NOTE1. Press and hold BS4 button for five
(5) seconds until SEG1 displays blinking 7. After one minute, the system will
go into AUTO charge mode NOTE2.
1 minute
SEG1 SEG2 SEG3
Off Blinking On
1second
Fig 13-1 LED display in AUTO charge mode
Run the system for 15~20 minutes and check refrigerant coefficient number
(here short for “X”, 0 < X < 1) from the LED display. If X > 0.6, remove
refrigerant; or X < 0.4, add more refrigerant. Then wait for 5 minutes to
allow system pressure balanced. Check the new coefficient number to make sure
you get 0.5. Basically, 0.4 to 0.6 is acceptable if 7F SSH 20F. When the LED
displays “–” for more than 20 minutes, stop charging and adjust the TXV
opening to ensure required compressor suction superheat (Refer to the
following page).
Refrigerant coefficient The refrigerant coefficient is used to evaluate the refrigerant level in the ecoer system.
Undercharged
Proper
Overcharged
0
0.4
0.5
0.6
0.7
1.0
Use either way below to end AUTO charge mode Press BS4 once/ After 2 hours running (Automatically EXIT)/ Turn off the system at thermostat
NOTES: 1. This AUTO charge mode is suitable for ambient temperature between
50ºF and 115ºF. But for the best
results, indoor temperature should be kept between 70ºF and 80ºF. For outdoor
ambient temperature is below 50F, use weigh-in charge method only.
115ºF
50ºF
80ºF
70ºF
a) Outdoor ambient
b) Indoor ambient
Fig 13-2 Temperature limit for AUTO charge mode
2. Start-up control is enforced to complete prior to activate the AUTO charge mode. It may take 4 to 10 minutes to exit start-up control procedure and fix the compressor speed (RPS).
Manufacturer reserves the right to change specifications or designs without notice.
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ECOER INC.
TIPS How to adjust indoor TXV opening
To keep the best performance and reliability of Ecoer Smart Inverter (ESI)
system, be sure liquid line subcooling (SC) and compressor suction superheat
(SSH) meet the requirements.
6~18
SC
Target SC and SSH in cooling
7~20
SSH
· If the LED displays “–” in AUTO charge mode for more than 20 minutes, stop
charging and use a wrench to clockwise the TXV to ensure SH is no less than
7F.
· In case that the cooling performance is abnormal due to improper superheat
(i.e. SSH >20F). Proceed as followings to complete the field adjustment. 1.
Activate AUTO charge mode from outdoor condensing unit to fix compressor speed
(RPS) by press BS4 for 5 seconds on MCB. Run the system for 15~20 minutes to
check refrigerant coefficient number from LED display or ESS Pro App, add
refrigerant until you get 0.6. 2. Open the front panel of the indoor unit,
then use a wrench to counterclockwise the TXV until SH 20F. This will make
more refrigerant flow into indoor coil for better cooling performance.
NOTE: Maintain a minimum of 15 minutes operation after every refrigerant
amount or TXV opening adjustment (the TXV adjustment should be done at ¼ turn
each time), then check live SC and SSH on ESS Pro App.
Counterclockwise
Clockwise
Remember: Put back the panel after TXV adjusted.
Fig 13-3 Adjust indoor TXV opening according to SC and SH Manufacturer
reserves the right to change specifications or designs without notice.
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ECOER INC.
13.3 Sub-cooling charge
Refer to the following steps to charge refrigerant by sub-cooling degree in
cooling mode.
STEP1 CALCULATE SUPERHEAT ON SUCTION VALVE
Measured suction line temperature = ºF Measured suction line
pressure = PSIG Calculated superheat value = ___ºF
Table 13-2 Superheat calculation on gas service valve
Suction line TEMP (ºF)
8
Final Superheat (ºF) 10 12 14 16 18 20 22 Suction Gauge Pressure (PSIG)
40
101 97 93 89 86 82 78 75
42
105 101 97 93 89 86 82 78
44
110 105 101 97 93 89 86 82
46
114 110 105 101 97 93 89 86
48
118 114 110 105 101 97 93 89
50
123 118 114 110 105 101 97 93
52
128 123 118 114 110 105 101 97
54
133 128 123 118 114 110 105 101
56
138 133 128 123 118 114 110 105
58
143 138 133 128 123 118 114 110
60
148 143 138 133 128 123 118 114
62
153 148 143 138 133 128 123 118
64
159 153 148 143 138 133 128 123
66
164 159 153 148 143 138 133 128
68
170 164 159 153 148 143 138 133
70
176 170 164 159 153 148 143 138
72
182 176 170 164 159 153 148 143
STEP2 CALCULATE SUB-COOLING ON LIQUID VALVE
Measured liquid line temperature = ____ºF Measured liquid line
pressure = ____PSIG Calculated sub-cooling value = ____ºF Add
refrigerant if calculated sub-cooling value is lower than the designed one.
Repeat the steps above.
Table 13-3 Sub-cooling calculation on liquid service valve
Liquid line TEMP (ºF)
55 60 65 70 75 80 85 90 95 100 105 110 115 120 125
Final Sub-cooling (ºF) 6 7 8 9 10 11 12 13
Liquid Gauge Pressure (PSIG) 173 176 179 182 185 188 191 195 188 191 195 198
201 204 208 211 204 208 211 215 218 221 225 229 221 225 229 232 236 239 243
247 239 243 247 251 255 259 262 266 259 262 266 270 275 279 283 287 279 283
287 291 295 300 304 309 300 304 309 313 318 322 327 331 322 327 331 336 341
346 351 355 346 351 355 360 365 370 376 381 370 376 381 386 391 397 402 407
397 402 407 413 418 424 430 435 424 430 435 441 447 453 459 465 453 459 465
471 477 483 489 496 483 489 496 502 508 515 521 528
Fig 13-4 Measure the superheat or sub-cooling
Table 13-4 Designed sub-cooling degree
Model 24 36
4860
Designed sub-cooling degree (SC) 8ºF (±2ºF) 10ºF (±2ºF) 8ºF (±2ºF)
Manufacturer reserves the right to change specifications or designs without notice.
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STEP3 ADJUST REFRIGERANT LEVEL TO ATTAIN PROPER GAUGE PRESSURE Add refrigerant if the sub-cooling is lower than the chart value.
ECOER INC.
1. Connect gauge hoses to refrigerant tank and liquid/gas service valves (Use
gauge port instead of gas service valve for charge in heating).
2. Purge all hoses. 3. Stand the refrigerant tank upside-down and charge. 4.
Stop adding refrigerant when sub-cooling matches the charging chart.
Remove refrigerant if the sub-cooling is higher than the chart value.
STEP4 STABILIZE THE SYSTEM
1. Wait five (5) minutes for the unit to stabilize between adjustments. When
the sub-cooling matches the chart, the system is properly charged.
2. Remove gauge hoses. 3. Replace and tighten service port caps to prevent
leaks. Plus an additional 1/6 turn may be required.
STEP5 RECORD SYSTEM INFORMATION FOR FURTHER REFERENCE
Condensing unit model Indoor unit model Measured outdoor ambient temperature
Measured indoor ambient temperature Liquid gauge pressure Suction gauge
pressure Measured suction line temperature Measured liquid line temperature
Manufacturer reserves the right to change specifications or designs without
notice.
ºF ºF PSIG PSIG ºF ºF
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14. System Operation
14.1 Default display
LED on main control board can display the operating status of outdoor unit
(ODU).
SEG1 SEG2 SEG3
7 segment display
ECOER INC.
SEG1: Normally blank, but it displays codes “0 to 9” accordingly if there is damaged sensor and command response.
SEG1 Code 0 1 2 3 4 5 6 7 8 9
Description Software is updating through IoT device High pressure sensor (HP) fault backup running Low pressure sensor (LP) fault backup running Compressor discharge temperature sensor (TD) fault backup running IPM module temperature sensor (TF) fault backup running Ambient temperature sensor (TA) fault backup running Defrost sensor (TH) fault backup running Compressor suction temperature sensor (TS) fault backup running Liquid line temperature sensor (TL) fault backup running IoT command response
SEG2: Normally blank, but it will display code accordingly as below if outdoor unit is running under limited condition.
SEG2 Code 0 1 2 3 4
Description Running under high pressure limit Running under low pressure limit Running under discharge temperature limit Running under IPM module temperature limit Running under compressor current limit
SEG3: It displays outdoor unit’s operation mode.
SEG3 Code 0 1 2 3 4 5 6 7 8
Description Stop (Y signal de-energized) Ready to start-up *NOTE Cooling Heating Oil return Defrost Manual defrost AUTO charge mode in cooling Pump down
NOTE: Compressor waits three to eight (8) minutes to restart.
Manufacturer reserves the right to change specifications or designs without notice.
June. 2023
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Mode list (SEG3 Display)
Stop or standby
Ready to start-up
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Cooling Heating Oil return Defrost Manual defrost
AUTO charge mode in cooling
Pump down
Manufacturer reserves the right to change specifications or designs without
notice.
ECOER INC. SEG1 SEG2 SEG3 SEG1 SEG2 SEG3 SEG1 SEG2 SEG3 SEG1 SEG2 SEG3 SEG1
SEG2 SEG3 SEG1 SEG2 SEG3 SEG1 SEG2 SEG3 SEG1 SEG2 SEG3 SEG1 SEG2 SEG3
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ECOER INC.
14.2 Field setting
Outdoor condensing units’ functions can be applied by dipping switch and pressing buttons.
14.2.1 Setting by dip switches
SW1 Dip switch NO Setting item
1
Snow Sensor Control *a
2
Capacity selection
3
AC only / Heat pump
4
Command *b response for IoT
Description
Status
Content
ON
Disable
OFF (factory) Enable
ON
2 or 4 Ton
OFF (factory) 3 or 5 Ton
ON
AC only
OFF (factory) Heat pump
ON
Disable
OFF (factory) Enable
SW1
ON
DIP
12 3 4
Use minor straight screwdriver to dip switch. Must power off the unit for at
least two minutes to activate the change.
a. ver203 or above support this function b. Remote field setting, troubleshooting, software programming etc.
14.2.2 Setting by pressing buttons
Query and setting operation can be done by pressing buttons on main control
board.
SEG1 SEG2 SEG3
Off Blinking On
BS1: Menu or back button BS2: UP button BS3: Spot check and confirm button
BS1 BS2 BS3
Press buttons
Remarks: Press or tip any directions are valid.
Press and hold BS1 for 5 seconds to set special functions.
Setting mode Symbol selection by pressing BS2 button
Press BS3
Spot check
Press BS3 once
Default mode
Setting item selection by pressing BS2 button
Press BS3
Contents display Press BS3
Exit Press BS1 once
Manufacturer reserves the right to change specifications or designs without notice.
Press BS1 once
Query settings Symbol selection by pressing BS2 button
Press BS3
Contents display Press BS3
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ECOER INC.
Default mode (Spot check)
System states can be showed on the 7 segments display (LED) of outdoor unit. Press BS3 button to get the code number and corresponding information with an interval of one second.
Example: Code number
Detailed information
SEG1 SEG2 SEG3
SEG1 SEG2 SEG3
No. Default
Number content Refer to default display instructions
Example 902
01-
Outdoor unit type and capacity
H3
02-
Liquid line sub-cooling
10
03-
Compressor suction superheat
18
04-
Compressor speed
56
05-
Electronic expansion valve opening
360
06-
Step of fan
8
07-
Low pressure (LP sensor)
145
08-
High pressure (HP sensor)
350
09-
Outdoor ambient temp. (TA)
95
10-
Compressor suction temp. (TS)
70
11-
Compressor discharge temp. (TD)
170
12-
Defrost sensor temp. (TH)
80
13-
Liquid line temp. (TL)
70
14-
Inverter module temp. (TF)
150
15-
Target evaporating temp. (Tes)
43
16-
Current evaporating temp. (Te)
45
17-
Target condensing temp. (Tcs)
104
18-
Current condensing temp. (Tc)
112
19-
Compressor DC current
10.1
20-
Undercharged refrigerant signal
1
21-
Main software version
200
22-
Inverter software version
16
23-
Current fault
E1
24-
The last fault
F1
25-
Fault before the last fault
F2
Description
9: Command/Troubleshooting 0: Running under high pressure limit 2: Cooling
mode H: Heat pump C: AC only 3: 3Ton 10°F 18°F 56RPS 360pls The 8th step
145psig 350psig 95°F 70°F 170°F 80°F 70°F 150°F 43°F 45°F 104°F 112°F 10.1A 0:
None 1: Level 1 2: Level 2 Ver 200 Ver 16 Display up to 5 * codes –: none –:
none
Remarks: When multi-error codes exist at the same time, each code will be displayed one by one with an interval of one (1) second.
Manufacturer reserves the right to change specifications or designs without notice.
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Setting mode
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ECOER INC.
Press and hold BS1 button for five (5) seconds to enter the parameter setting interface. The latest setting will be taken as the final one.
Symbol Function n00 Mode choice
Forced heat pump stop when ambient
n01
temperature is lower than specified value. Switching to heat by gas furnace
or boiler in cold winter.
Item
0 (factory) 1 2
0 1 (factory) 2 3
4
Description
Normal (Energy Saving) mode Dry mode 1 High capacity mode 2
Stop heat pump when TA<-22 Stop heat pump when TA<-3 Stop heat pump when TA<15
Stop heat pump when TA<30
Stop heat pump when TA<40
n02
Indoor second heater for outdoor unit outputs 24VAC at W terminal (CN5).
0 (factory) 1
ON (Electric auxiliary heater) OFF (Furnace or Boiler)
Outdoor unit outputs 24VAC at W terminal (CN5) when ambient n03 temperature is
lower than specified value to start indoor electric auxiliary heater. n04
Defrost mode setting *3 n05 Silent mode setting
n06 Night silent setting- start time
n07 Night silent setting- end time n08 Forced defrost
0 (factory) 1 2 3
4
0 1 (factory) 2 0 (factory) 1 2 3 4 0 1 (factory) 2 3
4
0 1 (factory) 2 3
4
0 (factory) 1
TA<15 (24VAC output) TA<30 (24VAC output) TA<40 (24VAC output) TA<-3 (24VAC
output)
OFF
Defrost in heavy snow area Standard mode Defrost in light snow area None
silent mode Silent mode (level 1) Super silent mode (level 2) Night silent
mode (level 1) Night super silent mode (level 2) 17:00 18:00 19:00 20:00
21:00
5:00 6:00 7:00 8:00
9:00
OFF ON *4
Remarks: 1. The evaporating temperature of indoor coil can drop down to 28ºF.
2. The evaporating temperature of indoor coil can drop down to 28ºF in cooling
mode, and the condensing
temperature can go up to 122ºF in heating mode. 3. Reduce about 10% heating
time for heavy snow area, increase about 10% heating time for light snow area.
4. System enters defrost after the heating start-up and an extra five minutes.
Manufacturer reserves the right to change specifications or designs without notice.
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14.3 Major components function
Liquid Service Valve TL
EEV
Gas Service Valve Gauge Port
ECOER INC.
TA FAN
TH Heat Exchanger
RV (ST1)
TD HP
LP ACC
INV TS
Fig 14-1 Refrigerant Circuit
Name Inverter compressor Outdoor fan Electronic expansion valve Reversing
valve
Temperature sensor
High pressure sensor Low pressure sensor Accumulator
Symbol Function
INV
Adjusts refrigerant flow rate by changing the speed (RPS) based on objective pressure.
FAN
Outputs heat exchanger capacity by adjusting the motor rotation speed based on operating pressure.
EEV
- Fully open in cooling mode and defrost operation. 2) Control compressor discharge superheat in heating mode.
RV (ST1)
TH TA
TS
TL
TD
TF HP LP ACC
Switches the operation mode between heating and cooling (including defrost
control).
Uses to control defrost during heating operation. Uses to detect outdoor air
temperature and control fan speed.
Uses to detect compressor suction temperature and calculate compressor suction
superheat (SH).
Uses to detect liquid line temperature and calculate sub-cooling (SC).
Uses to detect compressor discharge temperature and calculate discharge
superheat (DSH).
Uses to detect heat sink temperature of inverter module. Uses to detect high
pressure. Uses to detect low pressure. Uses to store excess refrigerant.
Manufacturer reserves the right to change specifications or designs without notice.
June. 2023
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14.4 Control logic description
14.4.1 Operation mode
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SW1_3=OFF (factory), ESI system uses Y/O/C signal to operate heat pump
function.
SW1_3=ON has been set, ESI system uses Y/C signal to run cooling only.
Normal operation: Compressor control / EEV control / Fan motor control /
Protection control More detailed information can be found on ESI (Ultra)
service manual.
14.4.2 Compressor control
ECOER INC.
SW1
ON
DIP
1 2 3 4 SW1_3
Standby
Start-up control
Pressure differential control MAX time (cooling) 10 minutes MAX time (heating)
45 minutes
PI Control
Depending on the load of the space.
14.4.3 Outdoor electronic expansion valve (EEV) control
Standby
Start-up control
PI Control
Cooling: 360pls480pls Heating: 360pls0pls
Cooling: 480pls Heating: Temperature differential control
Cooling: 480pls Heating: Depending on the compressor discharge superheat (DSH). *NOTE
NOTE: Heating DSH should be between 25 F and 50 F with proper refrigerant level. · Overcharged: DSH is less than 18 F with EEV opening < 72pls. · Undercharged: DSH is higher than 50 F with EEV opening 460pls
Manufacturer reserves the right to change specifications or designs without notice.
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15. Troubleshooting
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ECOER INC.
If the system does not operate properly besides any malfunctions. Check the system based on the following procedures.
Symptoms
Possible causes
System does not · No 24 VAC for Y signal from
start-up but the
thermostat.
digital tube shows
normally
· Incompatible thermostat
System operates mode reversely
· Incorrect O/B signal selection
Solutions · Be sure Y/O/C wirings are connected
correctly and the cooling/heating setting temperature at thermostat is proper
· Use other traditional 24VAC thermostats
· Choose O for cooling at thermostat
System cannot cool well
· Outside temperature is too high · Outside temperature is too low · Dirty air
filter or blocked duct · Lack of refrigerant · Refrigerant has been blocked in
the condenser coil
· Normal protection control to limit RPS · Ensure the cooling loads · Replace
the air filter and eliminate any
obstacles. · Check refrigerant amount or any leaks. · Counterclockwise the TXV
(Make sure the
refrigerant coefficient is 0.6)
System cannot heat well
· Outside temperature is too low · Install auxiliary heat for backup *Dual-
but no third-party heat inside
heating is recommended
· The outdoor coil is dirty or has · Clean the outdoor coil
been covered by heavy snow
· Dirty air filter
· Replace the air filter
· Micro channel coil has been used · No micro channel coils shall be used for
for heat pump
heat pump
· Lack of refrigerant
· Check refrigerant amount or any leaks
Remarks: ESI(Ultra) systems are compatible with most traditional 24VAC thermostats.
CAUTION
Reversing valve is energized(208/230VAC) in heating mode.
Manufacturer reserves the right to change specifications or designs without notice.
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ECOER INC.
Error codes List for Condensing Unit
Error codes can be inquired by BS3 button, and seen on Ecoer Smart Service Pro
App. Sign in App >Files >Service, refer to ESI (Ultra) service manual for
troubleshooting details.
Code
P1 E1 P2 E2 P3 E3 P4 P5 E5 P6 E6 P7 E7 P8 E8 P9 PA F1 F2 F3 F4 F5 F6 F7 F8 E4
H1 H2 H3 H4 H5 H6 HF C0-CC E0
Description
High pressure protection System locks up when P1 has occurred six times in 3
hours. Low pressure protection in cooling mode System locks up when P2 has
occurred six times within 3 hours. Compressor discharge temperature (TD)
protection System locks up when P3 has occurred six times within 3 hours.
Compressor discharge temperature (TD) sensor error Inverter module temperature
(TF) protection System locks up when P5 has occurred six times within 3 hours.
Compressor over-current protection System locks up when P6 has occurred six
times within 3 hours. Liquid slugging protection System locks up when P7 has
occurred three times within 5 hours. Low compressor voltage protection System
locks up when P8 has occurred three times within an hour. Incorrect compressor
line sequence DC fan motor over-load protection Ambient temperature (TA)
sensor fault Compressor suction temperature (TS) sensor fault Liquid line
temperature (TL) sensor fault Defrost temperature (TH) sensor fault Compressor
discharge temperature (TD) sensor fault Inverter module temperature (TF)
sensor fault High pressure (HP) sensor fault Low pressure (LP) sensor fault
Communication fault between main chip and INV drive chip Ambient temperature
limit operation in cooling Ambient temperature limit operation in heating
Abnormal switch alarm for reversing valve Defrost temperature (TH) sensor
error EEPROM fault Low voltage alarm Abnormal function control Compressor INV
module protection System locks up when C0~CA has occurred three times within
an hour.
Legend
Cannot restart 1
Cannot restart 1
Cannot restart 1
Cannot restart 1
Cannot restart 1
Cannot restart 1
Cannot restart 1 Cannot restart 1 Cannot restart 1 Backup running2 Backup
running2 Backup running2 Backup running2 Backup running2 Backup running2
Backup running2 Backup running2 Cannot restart 1
Alarm
Alarm
Cannot restart *1
Remarks: 1. Disconnect power supply switch for 5 minutes to reset, then turn on power supply for the unit. 2. Unit goes to backup running under sensors fault varies from 7 to 120 days. Allow up to two (2) sensors backup running at the same time.
Manufacturer reserves the right to change specifications or designs without notice.
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16. Wiring Diagram
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ECOER INC.
2436 Model
4860 Model
Manufacturer reserves the right to change specifications or designs without
notice.
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ECOER INC.
©2021 ECOER INC. 43671 Trade Center Place, Suite 100 Dulles, VA 20166 Tel: 703-348-2538 www.ecoer.com
Manufacturer reserves the right to change specifications or designs without notice.
June. 2023
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>