Kuryakyn GL 1800 Clutch and Brake Levers Instruction Manual
- June 13, 2024
- KURYAKYN
Table of Contents
INSTALLATION
CLUTCH AND BRAKE LEVERS/GL 1800 7435
PARTS INCLUDED
1 Brake Side Lever with Bushing
1 Clutch Side Lever with Bushing
1 Installation Instructions
Please read and understand entire instructions before starting installation.
THANK YOU FOR CHOOSING KϋRYAKYN!
IN ORDER TO PROTECT YOU AND OTHERS FROM POSSIBLE INJURY AND/OR PROPERTY DAMAGE
OR LOSS, PLEASE PAY CLOSE ATTENTION TO ALL INSTRUCTIONS, WARNINGS, CAUTIONS
AND ATTENTION NOTES REGARDING THE USE AND CARE OF THIS PRODUCT.
WARNING! THIS INDICATION ALERTS YOU TO THE FACT THAT IGNORING THE
CONTENTS DESCRIBED HEREIN CAN RESULT IN POTENTIAL DEATH OR SERIOUS INJURY.
ATTENTION! This indication alerts you to the fact that ignoring the
contents described herein may negatively affect product performance and
functionality.
CAUTION! This indication alerts you to the fact that ignoring the
contents described herein can result in potential injury or material damage.
TOOLS SUGGESTED
Flat Blade Screwdriver, Set of Combination Wrenches, Grease STRICTLY OBSERVE
THE FOLLOWING GUIDELINES IN ORDER TO USE THE PRODUCT PROPERLY AND AVOID
POTENTIALLY DANGEROUS ACCIDENTS.
STEP 1
Read and understand all steps in the instructions before starting the
installation. Park the motorcycle on a hard, level surface and turn off the
ignition.
BRAKE SIDE
STEP 2 sing a flat tip screwdriver and a combination wrench, remove the
stock brake lever from the motorcycle. Place a dab of grease on the pivot
screw and install the custom lever in the same manner the stock one was
removed. Tighten the pivot screw securely. Test for free unrestricted
operation.
CAUTION! As a safety precaution, we recommend testing to be certain the
front brake is not dragging. To do this you may need the help of a friend.
With a small jack or lift, elevate the front wheel off the ground. Spin the
front wheel; it should spin freely for a couple of revolutions. If it moves
with noticeable resistance or seems to stick or bind, the brakes are dragging
and one should go back and review the installation to determine the cause of
this brake drag before the motorcycle is operated.
WARNING! CHECK BRAKE LIGHT FUNCTION BEFORE OPERATING MOTORCYCLE.
CLUTCH SIDE
STEP 3
Remove the pivot screw from the clutch lever. Carefully pull the lever free
from the control housing. Hold your hand under the control housing because a
small brass ferrule will probably drop from it — this could easily be lost.
STEP 4
Apply grease to the small clutch ferrule, and insert it into the custom clutch
lever as shown in PIC.1. The small hole in the clutch ferrule should be
visible through the end of the clutch lever. See PIC.2.
STEP 5
See PIC.3.
Observe the clutch master cylinder
plunger pin. This pin must engage completely into the hole in the small clutch
ferrule. Carefully insert the clutch lever into the housing so the pin engages
as described. Apply grease to the pivot bolt and reinstall being certain the
nut is tightened securely. Test for smooth unrestricted operation.
STEP 6
Test ride the motorcycle in a low traffic situation. If the clutch drags, or
shifting is difficult, the plunger pin is not fully engaged into the clutch
ferrule.
WARNING! IMPROPER INSTALLATION OR USE OF THIS PRODUCT COULD RESULT IN
SERIOUS INJURY OR DEATH.
CAUTION! Ensure that the installation of this product does not interfere
with operation of the motorcycle before riding. the proper
ATTENTION! It is the installer’s responsibility to ensure that all of the
fasteners (including pre;assembled) are tightened before operation of the
issue a warranty on components lost due to improper installation. Periodic
maintenance may be required.
motorcycle. Küryakyn will not
**CUSTOMER SERVICE
**
877.370.3604 (toll free)
INSTALLATION QUESTIONS
techsupport@kuryakyn.com or call 715.247.2983
LIMITED WARRANTY
Kuryakyn warrants that any Kuryakyn products sold hereunder, shall be free of defects in materials and workmanship for a period of one (1) year from the date of purchase by the consumer excepting the following provisions:
- Kuryakyn shall have no obligation in the event the customer is unable to provide a receipt showing the date the customer purchased the product(s).
- The product must be properly installed, maintained and operated under normal conditions.
- Kuryakyn makes no warranty, expressed or implied, with respect to any gold plated products.
- KOryakyn shall not be liable for any consequential and incidental damages, including labor and paint, resulting from failure of a Kuryakyn product, failure to deliver, delay in delivery, delivery in nonconforming condition, or for any breech of contract or duty between KOryakyn and a customer.
- Kuryakyn products are often intended for use in specific applications. Kuryakyn makes no warranty if a KOryakyn product is used in applications other than intended.
- Kiiryakyn electrical products are warranted for one (1) year from the date of purchase by the consumer. L.E.D.’S contained in components of Kuryakyn products will be warranted for defects in materials and workmanship for 3 years from the date of purchase where as all other components shall be warranted for one(1) year. This includes, but is not limited to; control modules, wiring, chrome & other components.
- Kuryakyn makes no warranty of any kind in regard to other manufacturerls products distributed by Kuryakyn. Kuryakyn will pass on all warranties made by the manufacturer and where possible, will expedite the claim on behalf of the customer, but ultimately, responsibility for disposition of the warranty claim lies with the manufacturer.
ABOUT OUR CATALOG
For purchasing Kuryakyn® products, you can receive a complete catalog free of
charge. Send the Proof-of-Purchase below with your address to: Kiiryakyn, P.O.
Box 339, Somerset, WI 54025. Please indicate either Accessories Catalog for
Harley-Davidson® or GL & Metric Cruisers. Be sure to ask your local dealer
about other KiiryakynC) products, the motorcycle parts and accessories
designed for riders by riders.
©2005 Kuryakyn USA® All Rights reserved.
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Kuryakyn GL 1800 Clutch and Brake
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[pdf] Instruction Manual
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