Kuryakyn 4056 Ergo II with Dually Pegs Instruction Manual

Kuryakyn 4056 Ergo II with Dually Pegs

Product Information

The product is the Ergo II with Dually Pegs, designed to fit all GL1800 models. It includes various parts such as upper and lower mounts, chrome swing arms, clevis mounts, fasteners, washers, ISO pegs, and a hardware kit. The installation instructions should be thoroughly read and understood before starting the installation. The user manual also provides important warnings and cautions regarding the use and care of the product. Ignoring the instructions can result in potential injury or material damage. The manual recommends using specific tools, such as hex wrenches and a socket wrench, for the installation process. For any installation questions or warranty claims, customers can contact customer service at 877.370.3604 or email techsupport@kuryakyn.com.

Product Usage Instructions

1. Park the motorcycle on a hard, level surface and turn off the ignition. Allow the engine to cool before starting the installation.
2. Locate the left mount and visually inspect the angle where the swing arm will be attached. Ensure that the mount is angled slightly back, towards the rider.
3. Remove the four 1/4 20 fasteners securing the mount together and separate the upper set screws and lower halves.
4. Insert the adjustable stop into the lower half of the mount.
5. Install the mount and swing arm onto the engine guard, loosely securing it with the four 1/4 20 fasteners. Do not tighten at this time
6. Secure the swing arm to the cogged mount using the 1/2 13 x 1 1/4 Button Socket Cap Screw and wave washer.

PARTS INCLUDED

• 1 Ergo II Upper Mount — Left
• 1 Ergo II Upper Mount — Right
• 2 Ergo II Lower Mounts
• 2 Chrome Swing Arms
• 2 Clevis Mounts Only
• 2 3/8-16 x 1” SHCS Fastener — Chrome
• 2 “D” Spring Washers
• 1 Dually ISO Pegs — Pair
• 1 Hardware Kit Including:
• 2 Adjustable Stops for Ergo II
• 2 1/2-13 x 1-1/4” BSCS Fastener — Chrome
• 2 0.50 ID x 0.90 OD x 0.05” SST Flat Washer — Not used in this application
• 2 0.50 ID × 0.90 OD × 0.05″ SST Wave Washer
• 8 1/4-20 × 3/4″ SHCS Fastener
• 4 3/8-16 × 5/8″ SSS Cup Point Fasteners
• 4 1/8 × 5/16″ Roll Pins
• 2 1/2-13 × 1″ HHCS Fastener
• 2 1/2″ Internal Tooth Lock Washer – Chrome
• 1 Anti-seize
• 2 Black Rubber Thread Plugs

Installation Instructions

Please read and understand the entire instructions before starting installation.
THANK YOU FOR CHOOSING KÜRYAKYN!
IN ORDER TO PROTECT YOU AND OTHERS FROM POSSIBLE INJURY AND/OR PROPERTY DAMAGE OR LOSS, PLEASE PAY CLOSE ATTENTION TO ALL INSTRUCTIONS, WARNINGS, CAUTIONS AND ATTENTION NOTES REGARDING THE USE AND CARE OF THIS PRODUCT.

• WARNING! THIS INDICATION ALERTS YOU TO THE FACT THAT IGNORING THE CONTENTS DESCRIBED HEREIN CAN RESULT IN POTENTIAL DEATH OR SERIOUS INJURY.
• CAUTION! This indication alerts you to the fact that ignoring the contents described herein can result in potential injury or material damage.
• ATTENTION! This indication alerts you to the fact that ignoring the contents described herein may negatively affect product performance and functionality.

TOOLS SUGGESTED

• 1/4”, 3/16”, 5/16”, and 7/32”Hex Wrenches and a 3/4” Socket Wrench

STRICTLY OBSERVE THE FOLLOWING GUIDELINES IN ORDER TO USE THE PRODUCT PROPERLY AND AVOID POTENTIALLY DANGEROUS ACCIDENTS.

PROCEDURE

NOTE Not all hardware will be used in this application
ATTENTION! Use the supplied anti-seize for any chrome-to-chrome fasteners; this will prevent galling and make future removal of fasteners easier.

• STEP 1 Read and understand all the steps in the instructions before starting the installation. Park the motorcycle on a hard, level surface; turn off the ignition and allow the engine to cool.

INSTALL CLAMP AND SWING ARM ASSEMBLY ON THE ENGINE GUARD

• STEP 1 Locate the left mount; the mounts are side specific so be sure you have the correct mount before attempting the installation. Visually inspect the angle where the swing arm will be attached. The mount should be angled slightly back, toward the rider, NOT forward.
• STEP 2 Remove the four 1/4-20 fasteners securing the mount together and separate the upper and lower halves.
• STEP 3 Insert the adjustable stop into the lower half of the mount. Install the mount and swing arm onto the engine guard. Loosely secure the mount with the four 1/4-20 fasteners. Do not tighten at this time. See PIC 1. Secure the swingarm to the cogged mount using the 1/2-13 x 1-1/4 Button Socket Cap Screw and wave washer.
• STEP 4 Determine the desired angle of the foot peg using the positioning holes in the swing arm. Insert two roll pins into the swing arm using the desired positioning holes. See PIC 2.
• STEP 5 Insert the 1/2-13 x 1” HHCS and internal tooth lock washer through the swing arm and thread it into the clevis. The roll pins will be pressed into place as you tighten the clevis.
• STEP 6 As shown in PIC 1, adjust the two set screws below the adjustable stop to fine-tune the foot peg angle.
• STEP 7 Tighten the four fasteners on the bottom of the clamp; push down slightly on the foot peg while tightening the fasteners to take up any slack in the engine guard.
• STEP 8 Tighten the 1/2-13 fastener. Repeat for the opposite side.

ADJUST THE POSITION OF THE SWINGARM AND FOOTPEG

STEP 9 ADJUST FOR LONGER OR SHORTER INSEAM LENGTHS:

• Loosen the 1/2-13 Button Head Fastener securing the swing arm to the mount. Turn the fastener out about four turns then pull the swing arm out of the interlocking notches.
• Rotate the swing arm to the desired position then push the arm back into the interlocking notches; be sure the swing arm is either level with the engine guard or above the engine guard. NEVER position the swing arm below the engine guard! See FIG 1.
• Retighten the 1/2-13 Button Head Fastener.

WARNING! AVOID POTENTIAL SERIOUS OR FATAL INJURIES!
Always position the swing arm either level with, or above, the engine guard. Never position the swing arm below the engine guard or loss of cornering clearance will result potentially causing loss of control during cornering. It is the installer’s responsibility to ensure there is sufficient cornering clearance before riding.
STEP 10 ADJUST THE CLEVIS ANGLE:

• Loosen the 1/2-13 Hex Head Fastener securing the swing arm to the clevis. Turn the fastener out three full turns then pull outward on the clevis and peg.
• Rotate the clevis and peg assembly to the desired angle then push the assembly back into the swing arm and re-tighten the fasteners.
• STEP 11 ADJUST THE PEG ANGLE: Using a small flat-blade screwdriver, pop off the Hot Spot at the end of the footpeg. Loosen the peg adjustment fastener and rotate the peg to the desired position. Re-tighten the fastener; re-install the Hot Spot.
• STEP 12 Insert the black rubber thread plug into the end of the swing arm to cover the bolt securing the peg and clevis to the swing arm. PIC.3 shows the complete assembly.

CUSTOMER SERVICE

• 877.370.3604 (toll-free)

INSTALLATION QUESTIONS

• techsupport@kuryakyn.com
• or call 715.247.2983
• kuryakyn.com.
• FITS: ALL GL1800 MODELS

LIMITED WARRANTY

• Küryakyn warrants that any Küryakyn products sold hereunder shall be free of defects in materials and workmanship for a period of one (1) year from the date of purchase by the consumer excepting the following provisions:
• Küryakyn shall have no obligation in the event the customer is unable to provide a receipt showing the date the customer purchased the product(s).
• The product must be properly installed, maintained, and operated under normal conditions.
• Küryakyn makes no warranty, expressed or implied, with respect to any gold-plated products.
• Küryakyn shall not be liable for any consequential and incidental damages, including labor and paint, resulting from the failure of a Küryakyn product, failure to deliver, delay in delivery, delivery in nonconforming condition, or for any breech of contract or duty between Küryakyn and a customer.
• Küryakyn products are often intended for use in specific applications. Küryakyn makes no warranty if a Küryakyn product is used in applications other than intended.
• Küryakyn electrical products are warranted for one (1) year from the date of purchase by the consumer. Components of Küryakyn products containing
• L.E.D.s will be warranted for defects in materials and workmanship for 3 years from the date of purchase.
• Küryakyn makes no warranty of any kind in regard to other manufacturer’s products distributed by Küryakyn. Küryakyn will pass on all warranties made by the manufacturer and where possible, will expedite the claim on behalf of the customer, but ultimately, responsibility for the disposition of the warranty claim lies with the manufacturer.

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