IMMERGAS 55-80 V2 Hydraulic Manifold Kit Instruction Manual
- June 13, 2024
- IMMERGAS
Table of Contents
HYDRAULIC MANIFOLD KIT WITH 2 BOILERS
IN A VICTRIX PRO 35 – 55 – 80 V2 SET
COD. 3.032338
THIS SHEET MUST BE LEFT WITH THE USER ALONG WITH THE BOILER INSTRUCTION BOOKLET
General warnings.
All products are protected with suitable transport packaging.
The material must be stored in dry environments and protected against
weathering.
This instruction manual provides technical information for installing the kit.
As for the other issues related to kit installation (e.g. safety in the work
site, environment protection, injury prevention), it is necessary to comply
with the provisions specified in the regulations in force and principles of
good practice.
Improper installation or assembly of the appliance and/or components,
accessories, kit and devices can cause unexpected problems to people, animals
and objects.
Read the instructions provided with the product carefully to ensure a proper
installation.
Installation and maintenance must be performed in compliance with the
regulations in force, according to the manufacturer’s instructions and by
authorised professionally qualified staff, intending staff with specific
technical skills in the plant sector, as envisioned by the Law.
Kit Assembly.
Pre-assemble the fittings (14) and the nipple (4) on the 3-way valves (13) by
interposing suitable sealing material such as oakum or similar.
Pre-assemble the fittings (14) on the system shut-off valves (11) by
interposing suitable sealing material such as oakum or similar.
Pre-assemble the nipple (4) on the check valves (3) by interposing suitable
sealing material such as oakum or similar.
Connect the check valves (3) to the manifolds (17).
Attention: when installing the check valves (3) make sure that the arrow
on their casing faces the rear wall as shown in figure 2.
Also make sure to interpose suitable sealing material such as oakum or similar
on the connection thread.
Connect the 3-way valves (13), pre-assembled earlier, on the supply (M) of the
boilers (12) and interpose the gaskets (1).
Connect the shut-off valves (11), pre-assembled earlier, on the return (R) of
the boilers (12) and interpose the gaskets (1).
N.B.: assemble the valves (11 and 13) as shown in fig. 2.
Connect the insulated pipes (2) on the valves (13) and the insulated pipes (5)
on the valves (11) by interposing the gaskets (1).
Connect the flow manifolds (17) to the insulated pipes (2) and the return
manifolds (17) equipped with check valves to the insulated pipes (5). Make the
connection respecting the arrangement shown in figure 2 and interposing the
gaskets (1) and (6).
At the end, screw the plugs (7) and (16) by interposing suitable sealing
material such as oakum or similar. After the 1st temperature test, check the
tightness of all the pipes.
After installation and testing, insert the insulation (8, 9, 10, 15, 18, 19
and 20) on the relevant components as shown in Fig. 2. N.B.: the components
downstream of the system, such as the expansion tank, must be sized according
to the flow rate of the system. If assembling the kit with free outputs on the
left side, perform the installation as shown in figure 3.
Attention: the modular generators, i.e. installed in cascade (set) with an original connection kit, must be considered a unique appliance, which assumes the serial number (factory number) of the generator nearest to the INAIL safety devices.
Attention: the VICTRIX PRO V2 boilers have an IPX5D electric insulation rating and can also be installed outdoors by means of the relevant kits. However, if installed outdoors, the kit should be protected from the elements. The boilers must be installed in the configurations and with their own original set and safety kits. The factory declines all liability whenever the installer does not use the devices and INAIL-approved original kits or uses them improperly.
N.B.: before closing the system cut-off cocks or the 3-way valves (3), the boiler must be switched off.
M – System flow
R – System return
| Ref. | Kit components description | Qty |
|---|---|---|
| 1 | 44x34x2 gasket | 12 |
| 2 | Short 90° bend for the insulated supply connection | 2 |
| 3 | Check valve | 2 |
| 4 | Nipple | 4 |
| 5 | Long 90° bend for the insulated return connection | 2 |
| 6 | 72x55x2 gasket | 4 |
| 7 | Plug G 2″1/2 | 2 |
| 8 | Insulated | 2 |
| 9 | Insulated | 2 |
| 10 | Collar insulation | 6 |
| 11 | Ball valve | 2 |
| 12 | Boiler | 2 |
| 13 | 3-way valve casing | 2 |
| 14 | Valve fixing fitting | 4 |
| 15 | Collar insulation | 6 |
| 16 | Plug G 1″1/2 | 4 |
| 17 | Manifold G 2″ 1/2 | 4 |
| 18 | Insulation half-shell | 4 |
| 19 | Insulation half-shell | 4 |
| 20 | Adhesive plug insulation | 2 |
STD.010159/000
Documents / Resources
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IMMERGAS 55-80 V2 Hydraulic Manifold
Kit
[pdf] Instruction Manual
55-80 V2, 55-80 V2 Hydraulic Manifold Kit, Hydraulic Manifold Kit, Manifold
Kit, Kit
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