IMMERGAS 3.023953 Hydraulic Manifold Kit Instruction Manual
- June 3, 2024
- IMMERGAS
Table of Contents
IMMERGAS 3.023953 Hydraulic Manifold Kit
HYDRAULIC MANIFOLD KIT WITH 2 BOIL-ERS IN A VICTRIX PRO 35-55 SET COD.
3.023953
THIS SHEET MUST BE LEFT WITH THE USER ALONG WITH THE BOILER INSTRUCTION BOOKLET
General warnings
All products are protected with suitable transport packaging. The material
must be stored in dry environments and protected against weathering.
This instruction manual provides technical information for installing the kit.
As for the other issues related to kit installation (e.g. safety in the work
site, environment protection, injury prevention), it is necessary to comply
with the provisions specified in the regulations in force and principles of
good practice.
Improper installation or assembly of the appliance and/or components,
accessories, kit and devices can cause unexpected problems to people, animals
and objects. Read the instructions provided with the product carefully to
ensure a proper installation. Installation and maintenance must be performed
in compliance with the regulations in force, according to the manufacturer’s
instructions and by authorized professionally qualified staff, intending staff
with specific technical skills in the plant sector, as envisioned by the Law.
Kit Assembly.
Pre-assemble the fittings (14) and the nipple (4) on the 3-way valves (13) by
interposing suitable sealing material such as oakum or similar.
Pre-assemble the fittings (14) on the system shut-off valves (11) by
interposing suitable sealing material such as oakum or similar.
Pre-assemble the nipple (4) on the check valves (3) by interposing suitable
sealing material such as oakum or similar.
Connect the check valves (3) to the pins (9).
Attention: when installing the check valves (3) make sure that the arrow
on their casing faces the hydraulic manifold kit as shown in figure 2. Also
make sure to interpose suitable sealing material such as oakum or similar on
the connection thread.
Connect the 3-way valves (13), pre-assembled earlier, on the sup-ply (M) of
the boilers (12) and interpose the gaskets (1). Connect the shut-off valves
(11), pre-assembled earlier, on the return (R) of the boilers (12) and
interpose the gaskets (1).
N.B.: assemble the valves (11 and 13) as shown in fig. 2.
Connect the insulated pipes (2) on the valves (13) and the insulated pipes (5)
on the valves (11) by interposing the gaskets (1).
Connect the supply pins (9) equipped with check valves to the insulated pipes
(2) and the return pins (8 and 9) to the insulated pipes (5). Make the
connection respecting the arrangement shown in figure 2 and interposing the
gaskets (1) and (6).
At the end, screw the plugs (7) and (10) by interposing suitable sealing
material such as oakum or similar.
After the 1st temperature test, check the tightness of all the pipes.
N.B.: the components downstream of the system, such as the expansion
tank, must be sized according to the flow rate of the system.
If assembling the kit with free outputs on the left side, perform the
installation as shown in figure 3.
Attention: the modular generators, i.e. installed in cascade (set) with
an original connection kit, must be considered a unique appliance, which
assumes the serial number (factory number) of the generator nearest to the
INAIL safety devices.
Attention: the VICTRIX PRO boilers haven IPX5D electric insulation rating
and can also be installed outdoors, without additional protections. However,
if installed outdoors, the relevant piping should be insulated and the kit
protected from the elements.
The boilers must be installed in the configurations and with their own
original set and safety kits. The factory declines all liability whenever the
installer does not use the devices and INAIL-approved original kits or uses
them improperly.
N.B.: before closing the system cut-off cocks or the 3-way valves (3), the boiler must be switched off.
| Ref. | Kit components description | Q.ty |
|---|---|---|
| 1 | 44x34x2 gasket | 12 |
| 2 | Short 90° bend for the insulated supply connection | 2 |
| 3 | Check valve | 2 |
| 4 | Nipple | 4 |
| 5 | Long 90° bend for the insulated return connection | 2 |
| 6 | 72x55x2 gasket | 4 |
| 7 | Plug G 1″1/2 | 3 |
| 8 | Insulated blind manifold G 2″ 1/2 | 1 |
| 9 | Insulated manifold G 2″ 1/2 | 3 |
| 10 | Plug G 2″1/2 | 1 |
| 11 | Ball valve | 2 |
| 13 | 3-way valve casing | 2 |
| 14 | Valve fixing fitting | 4 |
M – System flow
R – System return
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