ROADSAFE Isuzu D-Max Series Recovery Points Instruction Manual

: June 13, 2024
: ROADSAFE

Table of Contents

ROADSAFE Isuzu D-Max Series Recovery Points
Product Information
Product Usage Instructions
Overview
DURING RECOVERY ALWAYS USE BOTH RECOVERY POINTS
Parts
Installation
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ROADSAFE Isuzu D-Max Series Recovery Points

ROADSAFE-Isuzu-D-Max-Series-Recovery-Points-product

Product Information

Product	Product Code	Note
Recovery Point	RPCOL02V2	Do not tighten bolts until fitting is complete.

WLL:
5000kg

Product Usage Instructions

For ease of fitting, we recommend following these steps:
Read the fitting instructions in their entirety.
Elevate the vehicle and support it on axle stands.
Remove both front wheels.
Remove the front plastic lip.
Remove the front section of the factory skid plate and loosen the bolts of the adjacent skid plate.
Partially remove the plastic inner guard.
Loosen the factory tie-down support, loosen 3 bolts at the rear, and remove 2 bolts at the front.

To begin installation, identify the following parts:

Driver Side	Passenger Side

Recovery Bracket: 1
L Shaped Packer 8mm: 1
L Shaped Packer 4mm: 1
Strip Packer 4mm: 1
Strip Packer 6mm: 1
13mm Thick Spacer: 1
18mm Thick Spacer: 1
Turned Washer: 1
Bullbar Panel Angle Mount: 1
M8 X 25mm Long: 1
M10 X 1.25 X 50mm Long: 2
M12 X 60mm Long: 1
M12 X 100mm Long: 1
M16 X 60mm Long: 1
M10 Spring Washer: 2
M10 Washer 30 X 3mm: 2
M12 Washer 30 X 3mm: 6
M16 Washer 32 X 2mm: 1
M16 Washer 32 X 4mm: 1
M12 Nyloc Nut: 2
M16 Nyloc Nut: 1
M8 Spring Washer: 1
M8 Flat Washer: 1
M8 Nyloc Nut: 1

|

Recovery Bracket: 1
L Shaped Packer 8mm: 1
L Shaped Packer 4mm: 1
Strip Packer 4mm: 1
Strip Packer 6mm: 1
13mm Thick Spacer: 1
18mm Thick Spacer: 1
Turned Washer: 1
Bullbar Panel Angle Mount: 1
M8 X 25mm Long: 1
M10 X 1.25 X 50mm Long: 2
M12 X 60mm Long: 1
M12 X 100mm Long: 1
M16 X 60mm Long: 1
M10 Spring Washer: 2
M10 Washer 30 X 3mm: 2
M12 Washer 30 X 3mm: 6
M16 Washer 32 X 2mm: 1
M16 Washer 32 X 4mm: 1
M12 Nyloc Nut: 2
M16 Nyloc Nut: 1
M8 Spring Washer: 1
M8 Flat Washer: 1
M8 Nyloc Nut: 1

Follow these steps for installation:

Install the M12 x 100mm bolt, the recovery point, and the required shim to the chassis. Only tighten enough to support the recovery point plate and shim.
Install the M16 bolt, M16 X 4mm shim washer, and captive nut. Do not completely tighten both bolts to allow for alignment of the other bolts to be installed.
Install the 2x M10 bolts and spacers as shown in the picture. To make installation easier, install the bolt towards the front bumper and then the rear bolt. Note: Strip packer 4mm or 8mm thick may not be needed with some bull bars.
Install the M12 X 60mm bolt with dimpled washer in the factory tie-down point.
Tighten the 2x M10 bolts to position the recovery bracket, then tighten the M12 x 100mm bolts on both sides to their rated torque. There is no access to these bolts once the bash plate is reattached.

Overview

VEHICLE Holden Colorado RG (2012 – 2017) & Isuzu Dmax (2012 – 2020)
PRODUCT Recovery Point
PRODUCT CODE RPCO L02V2
NOTE Do not tighten bolts until fitting is complete. WLL: 5000kg

DURING RECOVERY ALWAYS USE BOTH RECOVERY POINTS

For ease of fitting, we recommend:

Read the fitting instructions in their entirety
Elevate the vehicle and support on axle stands
Remove both front wheels
Remove front plastic lip
Remove front section of factory skid plate & loosen the bolts of the adjacent skid plate
Partially remove the plastic inner guard
Loosen factory tie down support, loosen 3 bolts at rear, remove 2 bolts at the front

Parts

To begin installation, identify the following parts:

DRIVER SIDE| | | PASSENGER SIDE|
---|---|---|---|---
Recovery Bracket| 1| | Recovery Bracket| 1
L Shaped Packer 8mm| 1| | L Shaped Packer 8mm| 1
L Shaped Packer 4mm| 1| | L Shaped Packer 4mm| 1
Strip Packer 4mm| 1| | Strip Packer 4mm| 1
Strip Packer 6mm| 1| | Strip Packer 6mm| 1
13mm Thick Spacer| 1| | 13mm Thick Spacer| 1
18mm Thick Spacer| 1| | 18mm Thick Spacer| 1
Turned Wwasher| 1| | Turned Washer| 1
Bullbar Panel Angle Mount| 1| | Bullbar Panel Angle Mount| 1
| | | |
M8 X 25mm Long| 1| | M8 X 25mm Long| 1
M10 X 1.25 X 50mm Long| 2| | M10 X 1.25 X 50mm Long| 2
M12 X 60mm Long| 1| | M12 X 60mm Long| 1
M12 X 100mm Long| 1| | M12 X 100mm Long| 1
M16 X 60mm Long| 1| | M16 X 60mm Long| 1
M10 Spring Washer| 2| | M10 Spring Washer| 2
M10 Washer 30 X 3mm| 2| | M10 Washer 30 X 3mm| 2
M12 Washer 30 X 3mm| 6| | M12 Washer 30 X 3mm| 6
M16 Washer 32 X 2mm| 1| | M16 Washer 32 X 2mm| 1
M16 Washer 32 X 4mm| 1| | M16 Washer 32 X 4mm| 1
M12 Nyloc Nut| 2| | M12 Nyloc Nut| 2
M16 Nyloc Nut| 1| | M16 Nyloc Nut| 1
M8 Spring Washer| 1| | M8 Spring Washer| 1
M8 Flat Washer| 1| | M8 Flat Washer| 1
M8 Nyloc Nut| 1| | M8 Nyloc Nut| 1

VEHICLE Holden Colorado RG (2012 – 2017) & Isuzu Dmax (2012 – 2020)
PRODUCT Recovery Point
PRODUCT CODE RPCO L02V2
NOTE Do not tighten bolts until fitting is complete. WLL: 5000kg

Installation

DURING RECOVERY ALWAYS USE BOTH RECOVERY POINTS
Installation Key Points:

Do not tighten bolts until fitting is complete.
Due to differences in factory bumpers, nudge bars, and bull bars. Selecting correct shim and bolt configuration is the fitter’s responsibility.

Install the M12 x 100mm bolt, the recovery point and required shim to the chassis. Only tighten enough to support recovery point plate and shim.
Install M16 bolt, M16 X 4mm shim washer and captive nut. Do not completely tighten both bolts to allow for alignment of the other bolts to be installed.
Install the 2x M10 bolts and spacers as shown in the below picture. To make installation easier; install the bolt towards front bumper and then rear bolt.
Install the M12 X 60mm bolt with dimpled washer in the factory tie-down point.
Tighten the 2x M10 bolts to position the recovery bracket, then tighten the M12 x 100mm bolts on both sides to their rated torque. There is no access to these bolts once bash plate is reattached.
Loosen the 2x M10 bolts to allow fitment of the bash plate.
Fit bash plate and tighten all bolts to their specified torque.