IMMERGAS 3.033675 Kit Defangatore Victrix Pro 100-120-150 User Manual

June 13, 2024
IMMERGAS

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IMMERGAS 3.033675 Kit Defangatore Victrix Pro 100-120-150

IMMERGAS-3.033675-Kit-Defangatore-Victrix-
Pro-100-120-150-product

Product Information

  • Product Name: Kit Defangatore VICTRIX PRO 100-120-150-180 V2
  • Product Code: 3.033675

Description:
The magnetic dirt separator allows for the separation and elimination of impurities present in the hydraulic circuits. The impurities are separated thanks to the combined action of a magnet and a series of metallic mesh surfaces arranged in a halo shape which allows for the separation to take place. The impurities can subsequently be removed by the discharge valve.

Technical Specifications:

  • Max Flow Rate: 42 m3/h
  • Volume: 33.6 l
  • Weight: 30 kg

Materials: Not specified

Operation:
The flow enters the dirt separator and is slowed down, allowing for the separation of the solid impurities present in the fluid. The solid impurities are separated when they collide with the metal mesh (A) and ferrous particles are retained by the attraction force generated by the magnet (B). The filter can be cleaned without having to remove it and/or switch off the system, by opening the shut-off cock (C) and removing the magnet (B) from the container housing, by pulling it upwards.

Maintenance:
To clean the filter without having to remove it and/or switch off the system, proceed as indicated below. However, for more effective cleaning, it is advisable to carry out these steps when the flow to the dirt separator has been shut off.

Product Usage Instructions

  1. During system function, the dirt is deposited on the surface of the housing containing the magnet.
  2. Remove the magnet from its container housing, unscrewing in a clockwise motion. The dirt that has been accumulated on the surface of the housing will be deposited on the lower part of the dirt separator.
  3. After waiting a few minutes, proceed with opening the drain cock, turning anticlockwise.
  4. Once the impurities have been removed, close the drain cock again and reinsert the magnet in its housing, screwing in an anticlockwise motion. The dirt separator will resume normal function.

Installation Dimensions:
For Battery Installation and Right Hydraulic Connection:

  • X: 1375
  • Y: 1107
  • X: 1350
  • Y: 2210
  • X: 602, Y: 420
  • X: 450, Y: 330
  • X: 4455
  • Y: 3080
  • X: 3835
  • Y: 2460
  • X: 3215
  • Y: 1840
  • X: 2595
  • Y: 1220
  • X: 220, Y: 445, Z: 633

For Battery Installation and Left Hydraulic Connection:

  • No dimensions are provided in the text.

DIRT SEPARATOR KIT IN A VICTRIX PRO 100-120-150-180 V2 BOILER SET COD. 3.033675

THIS SHEET MUST BE LEFT WITH THE USER ALONG WITH THE BOILER INSTRUCTION BOOKLET

General warnings

  • All Immergas products are protected with suitable transport packaging.
  • The material must be stored in a dry place protected from the weather.

This instruction manual provides technical information for installing the Immergas kit. As for the other issues related to kit installation (e.g. safety in the workplace, environmental protection, accident prevention), it is necessary to comply with the provisions specified in the regulations in force and with the principles of good practice. Improper installation or assembly of the Immergas appliance and/or components, accessories, kits and devices can cause unexpected problems for people, animals, and objects. Read the instructions provided with the product carefully to ensure proper installation. Installation and maintenance must be performed in compliance with the regulations in force, according to the manufacturer’s instructions, and by professionally qualified staff, meaning staff with specific technical skills in the plant sector, as envisioned by the law.

Description

The magnetic dirt separator allows for the separation and elimination of impurities present in the hydraulic circuits. The impurities are separated thanks to the combined action of a magnet and a series of metallic mesh surfaces arranged in a halo shape which allow for the separation to take place. The impurities can subsequently be removed by the discharge valve.

Technical data

Max flow rate (m 3 /h) Volume (l) Weight (kg)
42 33.6 30
  • Temperature range: 0÷130 °C
  • Max. working pressure: 10 bar
  • Fluids used: water, glycol solution (max. 50 % glycol concentration)
  • Dirt separator connections: UNI EN 1092-1 PN16 flange
  • Drain cock connections: 1” F
  • Top cap connection: 1/2” F

Materials

  • Body: painted steel
  • Filter: steel
  • Insulation: polypropylene; thickness 20 mm; density 30 kg/m3; thermal conductivity (ISO 2581) 0.039 W/m K; reaction to fire (DIN 4102) class B2.
  • Magnets: AlNiCo

Operation

(Fig. 1).

  • The flow enters the dirt separator and is slowed down, allowing for the separation of the solid impurities present in the fluid. The solid impurities are separated when they collide with the metal mesh (A) and ferrous particles are retained by the attraction force generated by the magnet (B).
  • The filter can be cleaned without having to remove it and/or switch off the system, by opening the shut-off cock (C) and removing the magnet (B) from the container housing, by pulling it upwards.IMMERGAS-3.033675-Kit-Defangatore-Victrix-Pro-100-120-150-fig-1

WARNING:
The symbol on the cap indicates the presence of magnetic fields, which can cause damage to electronic devices (in- cluding pacemakers) that are placed in close proximity.

Maintenance

Cleaning the filter

  • To clean the filter without having to remove it and/or switch off the system, proceed as indicated below.
  • However, for more effective cleaning, it is advisable to carry out these steps when the flow to the dirt separator has been shut off.
  1. During system function, the dirt is deposited on the surface of the housing containing the magnet.IMMERGAS-3.033675-Kit-Defangatore-Victrix-Pro-100-120-150-fig-2
  2. Remove the magnet from its container housing, unscrewing in a clockwise motion. The dirt that has been accumulated on the surface of the housing will be deposited on the lower part of the dirt separator.IMMERGAS-3.033675-Kit-Defangatore-Victrix-Pro-100-120-150-fig-3
  3. After waiting a few minutes, proceed with opening the drain cock, turning anticlockwise.IMMERGAS-3.033675-Kit-Defangatore-Victrix-Pro-100-120-150-fig-4
  4. Once the impurities have been removed, close the drain cock again and reinsert the magnet in its housing, screwing in an anticlockwise motion. The dirt separator will resume normal function.IMMERGAS-3.033675-Kit-Defangatore-Victrix-Pro-100-120-150-fig-5

INSTALLATION

ATTENTION:
The following installation is not valid for the Italian market.

Mounting dimensions of dirt separator in a Victrix Pro 100-120-150 V2 boiler set (right hydraulic connection).

IMMERGAS-3.033675-Kit-Defangatore-Victrix-
Pro-100-120-150-fig-6

Mounting dimensions of dirt separator in a Victrix Pro 100-120-150 V2 boiler set (left hydraulic connection).

IMMERGAS-3.033675-Kit-Defangatore-Victrix-
Pro-100-120-150-fig-7

Mounting the dirt separator

  • Connect the manifold (7) to the return pipe (R), by interposing the gasket (9), and using the screws (3), the washers (5), and the nuts (4). Then connect the magnetic dirt separator (6) to the manifold (7) by interposing the gasket (9) and using the screws (3), the washers (5) and the nuts (4).
  • Secure the dirt separator support (10) to the ground using the screws (1) and the corresponding plugs (2).
  • Connect the manifold (8) to the delivery pipe (M), by interposing the gasket (9) and using the screws (3), the washers (5), and the nuts Then fit the gasket (9), using the screws (3), the washers (5) and the nuts (4).
  • After the 1st temperature test, check the tightness of all the pipes.

N.B.:

  • The components downstream of the system, such as the expansion tank etc…, must be sized according to the flow rate of the system.
  • If assembling the kit with free outputs on the left side, perform the installation as shown in Figure 13.

Attention: the VICTRIX PRO V2 boilers have an IPX5D electric insulation rating and can also be installed outdoors by means of the relevant kits. However, if installed outdoors, the kit should be protected from the elements.

The boilers must be installed in the configurations and with their own original safety kits. The factory declines all liability whenever the installer does not use the devices and approved original kits or uses them improperly.

IMMERGAS-3.033675-Kit-Defangatore-Victrix-
Pro-100-120-150-fig-8

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