HORMANN V 6030 Atex High Speed Door Instruction Manual

Instructions for Fitting, Operating and Maintenance

High-Speed Door V 6030 Atex

V 6030 Atex High Speed Door

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Dear Customer,
We are delighted that you have chosen a quality product from our company.

About these instructions

These instructions are divided into an illustrated section and a text section. The illustrated section can be found after the text section.
These instructions are original operating instructions as outlined in the EC Directive 2006/42/EC and the ATEX Directive 2014/34/EU. Read through all of the instructions carefully: they contain important information about the product. Pay attention to and follow the instructions provided, particularly the safety instructions and warnings.
Please keep these instructions in a safe place and make sure that they are available to all users at all times.
The manufacturer is not liable for any damage caused as a result of non- compliance with the operating instructions and the information contained therein or due to improper use of the industrial door.
Competent operation and proper maintenance influence the performance and availability of your industrial door to a considerable degree. Operating errors and inadequate maintenance will lead to avoidable failures. Only competent operation and proper  maintenance will guarantee satisfactory, long- term operational safety.
Our customer service department will be happy to assist you. Please contact them if you have any questions after looking through these operating instructions.

1 .1 Further applicable documents
Depending on the ordered accessories, further instructions, such as for the door control, are included in the scope of delivery. Read these instructions carefully and thoroughly as well. Pay attention to and follow the safety instructions and warnings in these instructions.

1 .2 Warnings used
The general warning symbol indicates a danger that can lead to injury or death. In the text, the general warning symbol will be used in connection with the caution levels described below. In the illustrated section, an additional instruction refers back to the  explanation in the text.

DANGER
Indicates a danger that can immediately lead to death or serious injuries.
WARNING
Indicates a danger that can lead to death or serious injuries.
CAUTION
Indicates a danger that can lead to minor or moderate injuries.
ATTENTION
Indicates a danger that can lead to damage or destruction of the product.

1 .3 Symbols used

| Important notice to prevent injury to persons or damage to property
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| Warning of dangerous electrical voltage
| Operator side
| Bearing side
| Tighten the screws by hand
| Optional components
| Drilling in steel
| Drilling in concrete
| Drilling in brickwork
| Cutting thread
| Use a suitable lifting device (e.g. forklift, crane)
| Remove residue
| Secure the operator
| Check
| Crushing hazard
| Risk of shearing
| Risk of impact
| Risk of trapping during door travel
| Lubrication
| Correct arrangement or activity
| Non-permissible arrangement or activity
| Remove / recycle the component/packaging
| See text section
| See illustrated section
| See separate fitting instructions for the control or for the additional electrical control elements

1 .4 Abbreviations used

Safety instructions

Industrial doors are operationally safe if used in the intended and correct way. Nevertheless, when used incorrectly or for purposes other than those intended, they can pose a risk.
We therefore expressly draw your attention to the safety instructions contained in the individual sections.
Note that the high-speed door can be attacked by aggressive media in your application area. In these cases, the operator must provide additional protective measures. The additional protective measures must be checked for effectiveness at appropriate intervals by performing regular inspections.

2 .1 Intended use
The high-speed door is intended for industrial applications.
Industrial doors are used to close passage openings, securely close off rooms, protect machines, save energy costs, improve the room climate, and accelerate the flow of materials.
Intended use includes following the information in these instructions and complying with the inspection and maintenance conditions.
Uses beyond those specified in these instructions are considered non-intended. The manufacturer / supplier is not liable for any damage resulting from this. The risk is borne solely by the user.
During use, the necessary legal and safety regulations must be additionally observed for the respective application.
Accordingly, this also applies to the use of accessories. The high-speed door is not a safety device in terms of its intended use.

The high-speed door is intended for industrial applications.

• The maximum opening speed is 1.5 ms-1
• The maximum closing speed is 0.8 ms-1

Any use beyond that specified is considered non-intended.

Technical data

2 .2 Function description
The doors can be used in the following way (however, please pay particular attention to the operational capability of the operator, peripheral devices and electric control assemblies):

1. In zone 2 (gas-ex, category 3G, EPL Gc) in explosion groups IIA and IIB
2. In zone 22 (dust-ex, category 3D, EPL Dc) in explosion groups IIIA and IIIB
3. In zone 1 (gas-ex, category 2G, EPL Gb) in explosion groups IIA and IIB
4. In zone 21 (dust-ex, category 2D, EPL Db) in explosion groups IIIA and IIIB (except versions with high impedance glazing)

The qualification pertaining to the surface temperature is T4; for all gases, vapours, mists with a ignition temperature > 135°C, the door systems do not constitute an ignition source.
In the dust-ex area, 125°C is the reference temperature for all further considerations regarding the safety distance from the shoulder temperature, etc. (only the operator can decide this).
The permissible ambient temperature range is -20°C to +50°C for the explosion protection requirements; in general, the approved range is from 5°C to 40°C.

2 .3 Qualification of personnel
Only qualified and instructed personnel may fit, operate and maintain the industrial door.
All members of personnel commissioned to work on the industrial door must have read these instructions, especially section 2, before beginning work.
For safety reasons, specify clear responsibilities for operation, maintenance and repairs to ensure clear assignments.
2 .4 Standards and regulations
At the least, observe the following European standards and directives, as well as country-specific safety requirements, standards and regulations.

European standards

EN 12445
Doors – Safety in use of power operated
doors: Test methods
EN 12453
Doors – Safety in use of power operated
doors: Requirements
EN 12604
Doors – Mechanical aspects – Requirements
EN 12978
Doors – Protective devices for power-operated doors:
Requirements and test methods
EN 60335-1
Safety of household and similar electrical appliances – Part: 1: General Requirements
EN 61508
Functional safety of electrical / electronic/programmable electronic safety related systems
EN 60079-14
Explosive atmospheres – Part 14: Electrical installations design, selection and erection
EN ISO
80079-36
Explosive atmospheres – Part 36: Non-electrical equipment for use in potentially explosive atmospheres – Basic methods and requirements
EN ISO
Explosive atmospheres – Part 37: Non-elec- 80079-37 tri cal equipment for explosive atmospheres
– Non electrical type of protection constructional safety “c“, control of ignition source “b”, liquid immersion “k”

VDE regulations
EN 60204-1 Electrical systems with electronic equipment
VDE 0100 – 410
Low-voltage electrical installations – Protection against electric shock
VDE 0100 – Part 540
Low-voltage electrical installations, selection and erection of electrical equipment –Earthing arrangements and protective conductors
VDE 0100 – 600
Low-voltage electrical installations, Part 6: Verification
VDE 0105
Operation of electric installations

Accident prevention regulations
DGUV regulation 3
Electrical installations and equipment
ASR A1.7 Technical rules for workplaces

Technical rules
TRGS 727 Preventing the risk of ignition as a result of electrostatic charges

2 .5 General safety instructions

• In addition, also observe the generally applicable statutory regulations and other binding regulations for accident prevention and environmental protection, country-specific regulations and the recognised specialist technical rules for competent and safe  working. Before beginning work, instruct personnel in accordance with these rules and regulations.
• Always keep these instructions at hand where the industrial door is being used.
• Without the supplier’s prior approval, do not carry out any modification and attachment or conversion work on the industrial door which might compromise safety.
• Do not make any changes to the software on programmable control systems.
• Identify the location and operation of fire extinguishers by using the corresponding information signs. Observe the statutory fire alarm and fire-fighting regulations.
• Only perform all work on the industrial door, such as cleaning and maintenance work as well as inspections, at a standstill.
• Only qualified electricians may work on the electrical connections. Lines / electrical products may only be attached by an electrician and must correspond with the requirements of the valid standards (e.g. EN 60079-14).
• Disconnect the system from the mains supply and prevent it from being switched on again without authorization before any work. If available, disable the emergency opening lever.
• Follow the general rules of technology when selecting and operating a product.
• Take appropriate measures to rule out impermissible impairments.
• Only install the device ignition protection methods according to the zones!
• All connected electrical equipment must be suitable for the respective application.
• The operator must ensure the lightning protection for the door in accordance with local regulations.
• Make sure that no falling objects can hit the highspeed door. An exothermic reaction entailing ignition risk can be caused in combination with rust, light metal and kinetic energy.
• The base onto which the high-speed door is fixed must be clean and level.
• The high-speed door (surface) and connection cables must not be damaged.
• All lines must be laid to be protected against external mechanical impacts.

2 .6 Safety instructions for operation

• Make sure that no persons or objects are in the door’s area of travel before actuation.
• Do not reach into the guide or inlet during door operation.
• Only actuate the industrial door in a safe and functional condition. All protection and safety equipment, such as removable protective devices and emergency  stop devices, must be available and functional.
• Do not change the safety equipment and do not deactivate it.

2 .7 Safety instructions for maintenance and troubleshooting

• Perform the inspection and maintenance work as specified in section 7. Observe the maintenance intervals and observe the information on the replacement of parts/ partial equipment.
• Only allow maintenance and troubleshooting to be carried out by qualified personnel.
• Only use spare parts that comply with the technical requirements specified by the manufacturer. This is always guaranteed when original spare parts are used.
• Only carry out burning, grinding and welding work on the industrial door if this has been expressly approved. There is the risk of fire and explosions! Due to the risk of explosion, clean the industrial door and its surroundings from dust and flammable materials  and ensure adequate ventilation before welding, grinding or work involving burning.
• Fix the shaft on the operator side (e.g. with a forklift) before you disassemble the operator.

2 .8 Marking of ex-doors (data label)
Hörmann KG Verkaufsgesellschaft with address
Type: V 6030 Atex *
TFR: 17 ATEX 0019
S-No.: 0410 ……….. ** Year of manufacture
II 2G Ex h IIB T 4 Gb und / oder and / or
II 2D Ex h IIIB T 125°C Db
– 20°C ≤ Ta ≤ + 50°C

2 .9 Part number code
02 V 6030 Atex
02 V 6030 Atex ABC DEF

A: Type of door

B: Operator side

C: Covering

D: Material

E: Curtain colour

G: Light section

Assembly

DANGER
Mains voltage!
Contact with the mains voltage presents the danger of a deadly electric shock. For that reason, observe the following warnings under all circumstances:
▶ Only qualified electricians may work on the electrical connections.
▶ Make sure that the on-site electrical installation complies with the applicable safety requirements.
▶ Ensure that the national regulations governing the operation of the electrical equipment are complied with.
▶ Install the control for the industrial door operator within sight of the door.
▶ Disconnect the system from the mains supply and prevent it from being switched on again without authorization before any electrical work.

ATTENTION
External voltage
External voltage on the connecting terminals of the control will destroy the electronics.
▶ Do not apply any external voltage to the connecting terminals of the control (e.g. mains voltage).

ATTENTION
Pull forces on electrical lines Pull forces on electrical lines lead to destruction of the electronics.
▶ Never pull on the connecting leads of the electrical components.

NOTE:
The included fixing material is approved for the following subsurface.

Concrete screws:| Fitting subsurface cracked concrete
C20 / 25, untracked concrete
C20 / 25 and brickwork.
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Long shaft plugs:| Fitting subsurface concrete
C12 / 15, gas concrete, sand-lime solid brick and solid brick.
Metric screws:| Fitting subsurface steel – a suitable material thickness and strength must be observed.

For deviating subsurface, suitable fixing material must be selected (not in scope of delivery).

NOTE:
Refer to the other enclosed instructions for installing the electrical connections and fitting additional control elements.

To install the door:

1. Take precautionary measures to make the site safe.
2. Check the door fitting conditions and measurements.
3. Check the surface for its strength.
4. Choose suitable fixing material.
5. Unpack the door and check it for damage.
6. If delivered by a freight forwarder: Report any damage immediately.
7. Check the delivery for completeness.
8. Dispose of the packaging material.
9. Fit the door as shown in the illustrated section.

Design notes

a. All construction elements linked by metal must be connected to the potential equalization via a central connection.

b. When installing electrical equipment, the potential equalization must also provide equalization for the electrical function (VDE 0100 Part 540, IEC 364-5-54).

Initial start-up

WARNING
Faulty door
People could be injured or objects damaged by a faulty door.
▶ Only take the door into operation when it is in a faultfree condition.

WARNING
Door movements
People could be injured or objects damaged by door movements.
▶ Make sure that no persons or objects are in the door’s closing area during door operation.
▶ Never use the door to lift objects or persons.
▶ Do not reach into the guide, inlet, chain, toothed wheel or return pulley during door operation.

The doors must be fitted in an upstream system. The cleaning cycles of the equipment (dust accumulation) depends on the IP protection category.
It is essential that only devices are installed that feature device ignition protection methods for the respective zones! During installation, make sure to abide by the national valid installation regulations, e.g. EN 60079-14. Other important factors:
– Installation in the Ex-area may only be carried out in compliance with local installation regulations. Please observe the following instructions (incomplete):
– Fitting and maintenance only in non-explosive atmospheres and with a fire permit.
Warning: A fire watch must usually still be performed 24 h after completion of fitting. Observe all potential restrictions posed by fitting components and accessories!

The door may only be put into operation in zones 2 and 22 (category 3G, EPL and 3D, EPL Dc) and zones 1 and 21 (category 2G and 2D, EPLDb) by professionals who meet the requirements of a qualified person according to TRBS 1203. It is mandatory to  observe the information on the data label.

• Observe the notes in these operating instructions as well as the conditions of use and permissible data shown on the printing / data labels of the respective products.

• Only products which are suitable for operation in the zone on-site and for which the relevant documents are available may be connected to the circuits.

• The high-speed door must be adequately protected in adverse environmental conditions.

• Potential equalization must be achieved. It must be handled in acc. with the construction regulations in the country of application (VDE 0100 part 540, IEC 364-554).

• Direct electrostatic charging of high energy on the equipment – which can lead to propagating brush discharges – is not permitted (this usually cannot be generated by human contact).

• The national requirements must be considered to ensure the discharge of electrostatic charges. There are generally several possibilities for this, which – if available – are to be applied additively:
  – Fitting of the high-speed door on an electrostatically conductive surface (e.g. a steel frame that has a connection to the system PA)
  – The high-speed door can have a potential equalization connection on the fitting surface (marked with the potential equalization symbol or ****). The potential equalization of the system / building must be connected here.
  – The effectiveness of the curtain conduction to the potential equalization should be checked once per year.

• The system may only be operated with electrostatic earthing.

• Direct hazardous electrostatic discharge is not permissible. Usually such a discharge cannot be generated by humans. It usually requires compressed air nozzles or similar equipment.

• The plastic curtain has an electrostatically conductive coating and is conductively connected to the potential equalization. The effectiveness of the discharge must be checked at regular intervals in accordance with local requirements (recommendation: 1× per year) using suitable measuring equipment.

• If cable ducts or other external plastic parts > 100 m² are installed in IIB or > 20 cm² in IIC, they must be electrostatically safe.
  – ESD warning labels may also be affixed in the appropriate places as required.

• Dust deposits may not exceed 2 mm.

• Parts that have become stuck (for example due to frost or corrosion) in potentially explosive atmospheres may not be forcefully removed. Icing must therefore be avoided.

• The door consists primarily of aluminium in certain versions. It is essential that impacts from the outside, e.g. of rusty parts, are avoided.

• The high-speed door is only approved for operation fully fitted and undamaged. Operation is prohibited if damaged.

• Simple electrical equipment can be fitted in attached housing; it may be used in intrinsically safe electrical circuits. In all cases the manufacturer has to prepare a control drawing (proof of intrinsic safety) and include it with the delivery documentation.

• Prevent the high-speed door from coming into contact with corrosive media.

• The high-speed door must not – or only after consultation with the manufacturer and then with special measures – be used in systems with electrical corrosion protection. Equalizing currents may not be conducted over the construction.

• Only accessories that comply with the requirements of the European directives and national legislation may be used in potentially explosive areas.
  Installation in the Ex-area may only be carried out in compliance with local installation regulations. Please observe the following instructions (incomplete):
  – Fitting and maintenance only in Ex-free atmospheres, taking into account the user country regulations.
  – Additional precautionary measures must be taken if the presence of hydrogen sulphide, ethylene oxide and / or carbon monoxide is expected. These substances have a very low ignition energy!
  – Only non-arcing tools may be used with these substances and all substances in explosion group IIC if the presence of a potentially explosive atmosphere is expected!

• The maximum paint application may not be more than 80 μm.

• Pay attention to external heat sources during fitting (sunlight).

• Consultation with the manufacturer and, if necessary, a conversion is required for frequency converter operation.

5 .1 Adjusting the end-of-travel positions
The end-of-travel positions are adjusted on the control cabinet.
NOTE:
Observe the instructions for the operator and control.

5 .1 .1 Closed end-of-travel position
ATTENTION
Exceeding the CLOSED end-of-travel position
There is the risk of the bottom profile being rammed if the CLOSED end-of- travel position is exceeded. This can impair the diode deactivation of the light grille.
▶ Do not exceed the CLOSED end-of-travel position.
▶ Adjust the CLOSED end-of-travel position so that the bottom profile makes full contact with the floor. Choose the bottom edge level of the side element as the end-of-travel position when backfilling the guide or for uneven floors.

5 .1 .2 OPEN end-of-travel position
ATTENTION
Exceeding the OPEN end-of-travel position
If the door travels beyond the OPEN end-of-travel position, there is a risk of the door curtain slipping out of the side guides and sustaining damage.
▶ Do not exceed the OPEN end-of-travel position.
▶ Adjust the OPEN end-of-travel position so that the distance to the bottom profile lower edge corresponds with the door height dimension.

5 .2 Test run

1. After fitting is complete, test the functional safety in accordance with the approval / handover record.
2. Verify in the test log book (dated and signed) that a test run has been successfully completed.
3. Hand the entire door documentation over to the owner or operator of the door system.

Operation

WARNING
Door movements
People could be injured or objects damaged by door movements.
▶ Make sure that no persons or objects are in the door’s closing area during door operation.
▶ Before passing through, make sure that the door has been fully opened. Only drive or pass through door systems when the door is at a standstill.
▶ Whenever driving in or out of the opening, always check the necessary passage height is guaranteed.
▶ Never use the door to lift objects or persons.
▶ Do not reach into the guide or inlet during door operation.

ATTENTION
Emergency operation equipment
Excessive use of the emergency operation equipment can damage it. The warranty for the door also becomes null and void.
▶ Only use the emergency operation equipment in case of power failure or repair work.

ATTENTION
Aggressive media, wind or heat
Aggressive media, wind and heat may damage the door.
▶ Protect the door against aggressive media:
– Saltpetre from stone or concrete
– Cement
– Plaster
– Acids
– Alkaline solutions
– Road salt
– Aggressive paints
– Aggressive sealants
▶ Never open or close the door during windy conditions (it is not an external door).
▶ Avoid temperatures above 50ºC near to the door.

The doors are only approved for appropriate and intended use. All warranty and manufacturer responsibilities expire in case of noncompliance!
6 .1 Instructed personnel
The door may only be operated by persons who have been instructed in its proper use. A person is considered to have been instructed (EN 12453) if they have been instructed in the safe operation of the door and have permission to use the door system from the owner.
6 .2 Normal wear
The design of the high-speed door represents state-of-the art technology.
Pressure marks and abrasive wear are design-related and cannot be avoided

6 .3 Emergency-OFF
▶ In emergency situations, switch off the control by pressing the main switch, pulling out the mains plug or, if available, pressing the red “Emergency-Off” button.

Inspection and maintenance

WARNING
Unmaintained door
There is the risk of injuries and damages if the door is not regularly inspected and maintained. The warranty also becomes null and void.
▶ Check and maintain the door regularly as described in these instructions or order the manufacturer’s service.

DANGER
Mains voltage!
Contact with the mains voltage presents the danger of a deadly electric shock.
▶ Disconnect the system from the mains supply and prevent it from being switched on again without authorization before any electrical work.

WARNING
Door movements
There is the risk of injuries and damage if the door is actuated during inspection and maintenance work.
▶ Disconnect the system from the mains supply and prevent it from being switched on again without authorization before any work.
▶ If available, disable the emergency opening lever / handle.

WARNING
Falling parts
During disassembly, parts may fall and injure persons or damage objects.
Cladding (option)
▶ Fix the cladding (e.g. with a forklift), before you disassemble it. Shaft
▶ Fix the shaft (e.g. with a forklift), before you disassemble the operator.

Fitting the high-speed door should be viewed as installation. A new marking does not need to be affixed to the installation (high-speed door and control combination).
An inspection based on EN 60204-1 must be carried out after installation (by the operator), e.g. with PP60204.

7 .1 Troubleshooting
Devices that are operated in potentially explosive areas may not be altered. Repairs to the devices may only be carried out by trained and authorised specialists.
Only inspect and maintain this door if you are qualified to do so. In other words, you have the suitable training, specialist knowledge and practical experience to allow you to carry out inspection and maintenance correctly and safely.
Observe the applicable occupational safety rules and regulations.
We generally recommend that the manufacturer’s service performs the inspection and maintenance.
The high-speed door is low maintenance. In normal operating conditions all the bearings, including the gearbox, are lubricated for life and are maintenance- free.
Definition of terms according to IEC 60079-17:

Maintenance and repairs
A combination of all activities that are carried out to maintain an object in a state or return it to the state in which it complies with the requirements of the respective specification and that ensures the implementation of the required functions.
Inspection
An activity that consists of the careful examination of an object with the aim of gaining a reliable insight into the state of this object, which is carried out without dismantling or, if required, with partial dismantling, complemented by measures such as e.g. measurements.
Visual inspection
A visual inspection is an inspection in which visible faults are detected, such as missing screws, without the use of access equipment or tools.
Close inspection
An inspection in which, in addition to the aspects of the visual inspection, faults are detected, such as loose screws, that can only be detected with the use of access equipment, e.g. steps (if required) and tools. Usually, close inspections do not require the opening of the housing or switching the system off at the mains.

Detailed inspection
An inspection in which, in addition to the aspects of the close inspection, faults are detected, such as loose connections, that can only be detected by opening the housing and / or, if required, by using tools and test equipment.
a. Maintenance measures may only be carried out by qualified members of personnel with qualifications similar or equivalent to a qualified person according to TRBS 1203.
b. Only accessories that comply with the requirements of the European directives and national legislation may be used in potentially explosive areas.
c. Components may only be replaced with original spare parts that are also approved for use in the Ex-area, this also applies to the used lubricants and auxiliary materials.
d. The devices must be regularly cleaned and maintained in the Ex-area. The intervals are determined by the operator according to the environmental conditions on site.
e. After servicing and / or maintenance, all barriers and notes removed during the process must be returned to their original position.
f. Contact the manufacturer as soon as any product malfunctions are noticed. Control: Internal parts cannot be maintained by the customer. Send the product to the manufacturer to arrange inspection.
g. In some versions, aluminium is used as the material for external parts. The operator must take protective measures acc. to the explosion protection document, e.g. protection against external impact energy.

Special measures:
Replacement of the curtain:
Every 48 months without a transparent segment Every 24 months with a transparent segment

• Observe the operating instructions of the supplied modules and comply with manufacturer specifications.

7 .2 Maintenance intervals
In accordance with the directives for power-driven windows, doors and gates (ASR A1.7), the door must be inspected and maintained once a year within the same time period whenever possible.
Depending on the door size and annual door cycles, we recommend the following maintenance intervals:
For very high door cycles ( > 50000 per year):
Semi-annual maintenance of the functional elements:

• Electric operator and brake
• All screw connections
• Travel limit safety cut-out / slow travel switch
• Control / impulse generator

For lower door cycles:
Annual maintenance in conjunction with mandatory UVV (German accident prevention regulations) inspection (in accordance with ASR A1.7).
▶ Check the function of D devices (light barrier / light grille) every six months.

Action| Visual inspection| Close inspection 6 months| Detailed inspection 12 months
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Visual inspection of the doors, dust removal| •| –| –
Checking the load carriers| –| •| –
Checking the rollers for smooth running and heating-up| | •|
Checking the bearings for smooth running and heating-up| | •|
Condition of belts and rubber expan- ders| –| •| –
Checking the electrical system for damage| | | •
Checking gliders and wind locks| | •|

7 .3 Wearing parts
If provided, the indicated maximum assumable door cycles apply to the following wearing parts:

1. It is compulsory that components are replaced at the abovementioned cycles / intervals.

Control

The control is manufactured specifically for each door order. The valid wiring diagram and the software description are stored in the control cabinet.
▶ Please enclose the wiring diagram and the software description with these instructions.
Each control cabinet has a number.
▶ Always provide this number if you have any further questions.

Malfunctions and troubleshooting

Contact customer service in case of malfunctions.
Operator power
The operating voltage must be 230 V ± 5% or 400 V ± 5%.
Problems can occur with the operator power in case of stronger deviations.

Cleaning and care

Use only clear water with a temperature of max. 40°C. The use of high pressure washers of any kind is prohibited. Only use soft antistatic micro-fibre cloths, brushes or sponges with a soft, non-abrasive surface for cleaning and rinse off dirt and dust particles with clean water. Any use of commercially available cleaning agents is not permitted without the express consent of the manufacturer.

WARNING
Cleaning the door curtain
Any cleaning of the door curtain should be avoided, as moisture or abrasive cleaning agents will impair the effectiveness of the antistatic coating.

Extension and conversion

WARNING
Unsuitable components
Unsuitable components could overload the door construction. This can lead to serious injuries.
▶ Only use components that have been approved by the manufacturer.
Any extension or conversion of the door system requires the express permission of the manufacturer.
Carrying out any structural alterations to the product without the manufacturer’s permission renders the warranty and product liability null and void.

Dismantling and disposal

WARNING
Falling parts
During disassembly, parts may fall and injure persons or damage objects. Cladding (option)
▶ Fix the cladding (e.g. with a forklift), before you disassemble it. Shaft
▶ Fix the shaft (e.g. with a forklift), before you disassemble the operator.

Only disassemble this door if you are specially trained and authorised to do so. In other words, you have the suitable training, specialist knowledge and practical experience necessary to dismantle it correctly and safely.
Observe all the applicable regulations governing work safety when dismantling the door.

To disassemble and dispose of the door:

1. Open the door completely.

2. Carefully roll up the door in emergency manual operation.

3. Tape round the curtain several times with strong adhesive tape (e.g. packing tape) to prevent it from unrolling.

4. Drive a forklift with a suitable pallet or suitable mounting frame underneath the shaft so that the shaft lies on the pallet or mounting frame.

5. Release the bearing and operator fastening.

6. Lift the shaft or top part with the operator off the support brackets.
   CAUTION
   The operator can slip off the barrel journal
   ▶ Hold the shaft or top part horizontally when lowering.

7. Dismantle the side guides or side elements and support brackets.

8. Dismantle the door into its component parts and dispose of them properly.

12 .1 Troubleshooting

Devices that are operated in potentially explosive areas may not be altered. Repairs to the devices may only be carried out by trained and authorised specialists.

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Dissemination as well as duplication of this document and the use and communication of its content are prohibited unless explicitly permitted. Noncompliance will result in damage compensation obligations. All rights reserved in the event of patent, utility model or design model registration. Subject to changes.

Hörmann KG Verkaufsgesellschaft
Upheider Weg 94-98
33803 Steinhagen, Deutschland

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