Quantek 20EU Three Phase Control Panel User Manual

Quantek 20EU Three Phase Control Panel

Product Information

The I20EU is a three-phase control panel designed for high-speed doors. It features position control using Elektromaten or Kostal digital end limit switches or mechanical limit switches. The control panel is equipped with a motor brake and flashing outputs at 230v AC, as well as voltage-free contact outputs for indicating door open and door closed. It also has multiple power supply outputs for connecting photocells or other accessories. The control panel has inputs for opening and closing buttons, limit switches, security contacts, safety edge, and stop button. It also has connectors for plug-in cards such as motion STICK receiver, radioband3G RSEC3 receiver, traffic light card TL-CARD-V, and magnetic detector card MTC1. The control panel complies with the electrical safety standard EN 60335-1:2012.

Product Usage Instructions

1. Ensure that children do not play with the door controls and keep the remote controls out of their reach.
2. Always keep watch over the door movement and keep people away until the door is fully open or closed.
3. Exercise caution when operating the manual unlocking device, as the door may suddenly fall if the springs are in bad condition or the door is poorly balanced. Refer to the manufacturer or device installer for details on how to use the manual unlocking device.
4. Regularly inspect the installation, including cables, springs, and supports, for signs of wear, damage, or imbalance. Do not use the door if it requires repair or adjustment to prevent injury.
5. For installation safety, the person operating the door must have a direct view of the doorway, be near the door (maximum 5 meters) during movement, and avoid dangerous positions. Adjusting the radio range beyond these recommendations is the responsibility of the installer, who assumes liability for any resulting injury or damage.

Safety instructions – Important annex

Important safety instructions for the installation

• Disconnect the power supply before manipulating the equipment in any way.
• Before installing the panel, remove all unnecessary ropes or chains and disable any equipment such as locks that is not necessary for the automatic operation.
• Before installing the panel, check that the door is in good mechanical condition, correctly balanced and that it opens and closes correctly.
• Install the manual unlocking device at a height lower than 1.8m.
• Install any permanent control next to the door away from any moving part and at a minimum height of 1.5m.
• An easily accessible power supply disconnection device must be fitted to the wiring for permanently connected equipment. This device must ensure multi-pole cut-off of the power supply. It is advisable for this to be an emergency breaker/isolator type switch.
• If the panel is supplied without an emergency stop button, this must be incorporated into the installation, connecting it to the STOP terminal.
• For correct use of the security band, this must never be activated when the door is fully closed. It is recommended to install the limit switches before activating the band.
• This equipment can only be manipulated by a specialist fitter, by maintenance staff or by a suitably trained operator.
• To connect the power supply and motor wiring, terminals with a cross-section of 2.5 mm2 must be used.
• Use protective eyewear for handling the equipment.
• Fuses must only be handled when the appliance is disconnected from the power supply.
• The instructions for using this equipment must remain in the possession of the user at all times.
• European door standard EN 12453 and EN 12445 specify the following minimum protection and safety levels in doors:
• for single-family homes, prevent the door being able to come into contact with any object or limit the contact force (e.g. safety edge), and, in the event of automatic closure, a presence detector (e.g. photocell) must be added.
• for communal and public installations, prevent the door being able to come into contact with any object or limit the contact force (e.g. safety edge) and detect presence (e.g. photocell).

I20EU control panel switches automatically to dead man mode when safety devices are active or defective. Therefore, all controls work as “hold-to-run” controls.

WARNING: IN ACCORDANCE WITH THE EN 13241-1 AND EN 12453-1

STANDARD CONCERNING PRESSURE MAINTAINED CONTROL DEVICES:

• “The person operating the door must have a direct view of the doorway, must be near the door (5 meters maximum) during movement of the door and should not find itself in a dangerous position”. Any adjustment of the radio range out of these recommendations, undertakes the installer in terms of responsibility for injury or damage.
• “Releasing of the pressure maintained control device should stop the door movement before it scrolls 5cml”.

Important safety instructions for use

• Do not allow children to play with the door controls.
• Keep the remote controls out of the reach of children.
• Watch the door movement and keep people away until the door is fully open or closed.
• Take care when operating the manual unlocking device, as the door may suddenly fall due to the bad condition of the springs or a poorly balanced door. Details on how to use the manual unlocking device must be provided by the manufacturer or the device installer.
• Examine the installation frequently, especially the cables, springs and supports, to detect signs of wear, damage or imbalance. Do not use the door if it needs to be repaired or adjusted, as doing so may cause injury.

Introduction

• A three-phase control panel with position control using Elektromaten or Kostal digital end limit switches or mechanical limit switches, designed for high speed doors.
• Fitted with motor brake and flashing outputs at 230v AC, and voltage-free contact outputs for indicating door open and door closed.
• Fitted with one 24Vac and two 24Vdc power supply outputs for connecting photocells or other accessories such as radar. Between the three of them, these outputs provide a maximum of 700mA.
• It has inputs for opening and closing buttons, as well as for selecting total or partial opening. It also has inputs for limit switches, security contacts, safety edge and stop button.
• It also has connectors for plug-in cards: motion STICK receiver, radioband3G RSEC3 receiver, traffic light card TL-CARD-V and magnetic detector card MTC1.
• In case of activation of any safety input, if any control input is kept active, the movement of the door will pass to a hold-to-run control mode (Dead Man), and the LED on the cover will flash to indicate that mode.
• This control panel complies with current electrical safety standard EN 60335-1: 2012.

Technical Data

Photocells test (shared 700mA)
ENCODER connector| Connector for digital end limit switch with encoder inhibiting selector
Auto-close time| Adjustement from 3s to 60s,
Operating temperature| -20ºC a +55ºC
IP rating| IP65
Size| 285 x 225 x 92 mm
|

Description

1. EXPANSION CARD 1
   RSEC3 Radioband receiver connector

2. EXPANSION CARD 2
   TL-CARD-V Connector

3. RECEIVER
   Motion STICK / DCS RACK receiver connector

4. 24VAC OUTPUT
   Output for power supply for accessories

5. FUSE
   1A/250V

6. SELECTION
   400VAC / 230VAC

7. POWER SUPPLY
   Power supply input connection

8. LEDS ON / ERROR
   Indicates power supply / error

9. PANEL DIRECTION LEDS
   Indicate motor turning direction

10. MTC
    Connector for magnetic detector card MTC1

11. NEUTRAL
    Connection for neutral

12. PROTECTION EARTH
    Connection for earth

13. MOTOR
    Connection for motor U (Open) V (Close) W (Common)

14. MOTOR BRAKE
    Connection for 230Vac motor brake

15. FLASH LAMP
    Connection for 230Vac flash lamp

16. CLOSED
    Voltage-free contact (indicates door closed)

17. OPEN
    Voltage-free contact (indicates door opened)

18. EMERGENCY
    Cover emergency pushbutton.

19. ENCODER
    Connector for Elektromaten/Kostal end limit switches

20. ABS.ENC SAFETY CHAIN
    Jumper on right position inhibits the security inputs from the digital end limit switch.

21. PUSHBUTTON INPUTS
    Connection for external buttons (Partial opening, Opening and Closing)

22. LIMIT SWITCH INPUTS
    Connection for mechanical limit switches (Opening and Closing)

23. SAFETY EDGE / STOP INPUTS
    Connection for 8k2 band / Stop pushbutton

24. SAFETY CONTACT INPUTS
    Connection for photocells (Open and Close)

25. 24VDC OUTPUT
    Fixed output 700mA, shared with all 24v outputs

26. 24VDC OUTPUT /TEST
    Output for photocell tests, 700mA shared with all 24v outputs

27. PROGRAMMING PUSHBUTTONS
    Open and close manoeuvre programming

28. REMOTE CONNECTOR
    Connection for VERSUS-PROG programmer

29. AUTOCLOSING TIME

30. Min=3s – Max=60s

31. Maximum position=No auto-close

32. SELECTORS – OPTIONS

Installation

Install the control panel vertically on the wall at a height of 1.5m and following the assembly instructions.

Connections

Power supply connection

Motor connection

Input connection

Output connection

Option selector
By default all selectors leave the factory set to OFF.

on opening manoeuvre
Functioning without dead man closing| on| 3- DM CLOSE| Activates the dead man on closing manoeuvre
Without pre-flash| 4- NO PREFLASH / PREFLASH| Activates the pre-flash function
Activates motor brake function| 5- BREAK / NO BREAK| Deactivates motor brake function
Start button performs an stop opening| at| 6- NO STOP ON OPENING| Start button opens until total opening
Deactivates closing by security contact| 7- CLOSE BY SEC.CL.| Activates closing by security contact
Does not perform auto-test of opening security contact| the| 8- TEST OP| Activates the contact auto-test.| opening| security
Does not perform auto-test of closing security contact| the| 9- TEST CL| Activates the closing security contact auto-test.
| |
OFF|

SELECTOR OPTIONS

| ON
Deactivates the fine adjustment function| 1- FINE ADJ| Activates the fine adjustment function (only functioning with digital end limit switches)
Activates functioning by digital end limit switches connector (ENCODER connector)| 2- ENCODER ABS/ LIMIT SWITCH| Activates functioning by mechanical limit switches input

Programming

• Before powering up the panel, leave the door in half way.
• Power up the control panel and proceed to program it.
• When programming, it is preferable to make medium and/or long runs to short ones (in order to improve hysteresis and inertia).

Checking motor direction

1. Turn the Options 2 selector to the ON position
2. Press the Open button on the cover and check that the door opens.
3. If it fails to open, disconnect the power supply and swap over the wires to the motor.

Manoeuvre programming with digital end limit switch (ENCODER).

• Turn the Options 2 of the Options 2 selector to the OFF position
• Only the buttons on the board can be used, and these will function in dead man mode.

PROGRAMMING FOR OPENING

1. Press the PROG button for 3 seconds, the indicator light will come on.
2. Position the door in the door open point using the buttons It is advisable to make long runs in order to ensure a correct adjustment.
3. Once the door is in the desired “door opened” position, press the PROG button to validate the “door opened” position. The indicator light will flash a number of times and then go out.

PROGRAMMING FOR CLOSING

1. Press the PROG button for 3 seconds, the indicator light will come on.
2. Position the door in the door closed point using the buttons It is advisable to make long runs in order to ensure a correct adjustment.
3. Once the door is in the desired “door closed” position, press the PROG button to validate the “door closed” position.
4. The indicator light will flash a number of times and then go out.

Fine adjustment (for programming with absolute encoder)
Once the manoeuvre has been programmed, a fine adjustment of the programmed “door open” and “door closed” position can be made.
Situate Option 1 of the Options 2 selector in the ON position. The indicator lights will flash continually. Door is not moved with this selector in ON position.

MODIFYING THE “DOOR OPENED” POSITION

1. Press the PROG button. The indicator light will come on.
2. Press the or button to increase or decrease the “door open” position. Each press will be approximately equivalent to 1 cm (this value depends on the absolute encoder resolution).
3. Once the “door opened” position has been adjusted, press the PROG button to validate the “door opened” position”. The indicator light will flash a number of times and then go out.

MODIFYING THE “DOOR CLOSED” POSITION

1. Press the PROG button. The indicator light will come on.
2. Press the or button to increase or decrease the “door closed” position. Each press will be approximately equivalent to 1 cm (this value depends on the absolute encoder resolution).
3. Once the “door closed” position has been adjusted, press the PROG  button to validate the “door closed” position”. The indicator light will flash a number of times and then go out.

Situate Option 1 of the Options 2 selector in the OFF position. The indicator lights will turn off.

Manoeuvre programming with limit switches

• Turn the Options 2 of the Options 2 selector to the ON position
• The limit switches need to be adjusted before programming, and the door positioned in the “door closed” position.

PROGRAMMING FOR OPENING

1. Press the PROG button for 3 seconds. The indicator light will come on.

2. Press the Open button . The door will open automatically until it encounters the opening limit switch.
   PROGRAMMING FOR CLOSING

3. Press the PROG button for 3 seconds. The indicator light will come on.

4. Press the Open button . The door will close automatically until it encounters the closing limit switch

5. End of programming, the indicator light will flash a number of times and then go out.

Partial manoeuvre programming

• Bridge the Partial opening input IN7 and proceeds to programme according to 6.2 or 6.4 as desired.
• In this case, the “door opened” position will be located at the half way point of the run

Maintenance

Is it working?
Once the control panel has been installed, check that all the system is working correctly.

Indicator light for possible faults in the panel cover

no obstacle has been detected and check the safety device connection
2 flashes every 3 secs| Error or activation of Close Photocell| Check that no obstacle has been detected and check the safety device connection
3 flashes every 3 secs| Error or activation of Open photocell| Check that no obstacle has been detected and check the safety device connection
4 flashes every 3 secs| Absolute encoder error| Check    the   absolute encoder connection
Continuous flashing| Emergency stop or Stop activated| Check that the STOP input has been activated
| |

Indicator light for possible faults, LED ERROR

In case of any safety error, the door can be moved keeping pressed the or buttons or any other input controls.

Using the equipment

• Designed for the automation of rapid flexible doors in accordance with the general description. Not guaranteed for other uses.
• The manufacturer reserves the right to alter equipment specifications without prior notification.

EC Declaration of Conformity

• JCM TECHNOLOGIES, SA hereby declares that the product I20EU complies with the relevant fundamental requirements of the Machine Directive 2006/42/EC as well as with the Directives 2014/30/EU on electromagnetic compatibility and 2014/35/EU regarding low voltage whenever its usage is foreseen; and with the 2011/65/EU RoHS Directive.
• See website www.jcm-tech.com/en/declarations

JCM TECHNOLOGIES, SA • C/COSTA D’EN PARATGE, 6 – 08500 VIC (BARCELONA) SPAIN

References

• jcm-tech.com/en/declarations

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