POWER FIST 9049016 Cordless Impact Wrench User Manual

June 13, 2024
POWER FIST

POWER FIST 9049016 Cordless Impact Wrench

POWER-FIST-9049016-Cordless-Impact-Wrench-product

Product Information

  • Product Name: Cordless Impact Wrench
  • Version: V1.1
  • Model Number: 9049016
  • Drive Size: 1/2 inch
  • Voltage Rating: 20V DC
  • Battery Type: Sold Separately
  • Charger: Sold Separately
  • Torque Rating: 450 ft-lb
  • Impact Rate: 0 to 3,300 IPM
  • No Load Speed: 0 to 2,300 RPM
  • Handle Type: Pistol Grip
  • Reversing: Yes
  • Material: Plastic/Metal
  • Tool Length: 6-5/16 in.
  • Weight: 4.2 lb

Product Usage Instructions

  1. Read and understand all instructions in the user manual before using the Cordless Impact Wrench.
  2. Make sure to retain the manual for future reference.
  3. Ensure that the battery pack and charger are purchased separately.
  4. Operate the tool in a safe work environment:
    • Keep the work area clean, well-lit, and free of distractions.
    • Avoid working in shadows by placing lights appropriately.
    • Keep anyone without appropriate safety equipment away from the work area.
    • Store unused tools in a dry, safe, and secure location to prevent rust, damage, or misuse.
    • Avoid installing or using the tool in the presence of flammable gases, dust, or liquids.
  5. Wear personal protective equipment approved by the CanadianStandards Association (CSA) or American National Standards Institute (ANSI):
    • Always wear impact safety goggles that provide front and side protection for the eyes. Eye protection equipment should comply with CSA Z94.3-07 or ANSI Z87.1 standards based on the type of work performed.
    • Wear protective clothing and gloves designed for the work environment, materials, and tools. Do not wear gloves when operating a tool that can snag the material and pull the hand into the tool.
  6. Take personal precautions to avoid personal injury or damage to the tool:
    • Avoid wearing clothes or jewelry that can become entangled with the moving parts of a tool. Keep long hair covered or bound.
    • Do not operate the tool when tired or under the influence of drugs, alcohol, or medications.
    • Avoid overreaching when operating a tool. Maintain properfooting and balance for better control in unexpected situations.

For further assistance and support, please visit www.princessauto.com or contact customer service at 1-800-665-8685.

Please read and understand all instructions before use. Retain this manual for future reference.

SPECIFICATIONS

Drive Size 1/2 in.
Voltage Rating 20V DC
Battery Type Sold Separately
Charger Sold Separately
Torque Rating 450 ft-lb
Impact Rate 0 to 3,300 IPM
No Load Speed 0 to 2,300 RPM
Handle Type Pistol Grip
Reversing Yes
Material Plastic/Metal
Tool Length 6-5/16 in.
Weight 4.2 lb

INTRODUCTION

  • The Cordless Impact Wrench is ideal for tightening or loosening heavy duty nuts and bolts.
  • The battery pack and charger are sold separately.

SAFETY

WARNING:  Read and understand all instructions before using this tool. The operator must follow basic precautions to reduce the risk of personal injury and/or damage to the equipment.

HAZARD DEFINITIONS

Please familiarize yourself with the hazard notices found in this manual. A notice is an alert that there is a possibility of property damage, injury or death if certain instructions are not followed.

DANGER!| This notice indicates an immediate and specific hazard that will result in severe personal injury or death if the proper precautions are not taken.
---|---
  WARNING!| This notice indicates a specific hazard or unsafe practice that could result in a serious injury if the proper precautions are not taken.
CAUTION!| This notice indicates a potentially hazardous situation that may result in minor or moderate injury if proper practices are not taken.

NOTICE:  This notice indicates that a specific hazard or unsafe practice will result in equipment or property damage, but not personal injury.

WORK AREA

  1. Operate in a safe work environment. Keep your work area clean, well-lit and free of distractions. Place lights so you are not working in a shadow.
  2. Keep anyone not wearing the appropriate safety equipment away from the work area.
  3. Store unused tools properly in a dry, safe and secure location to prevent rust, damage or misuse.
  4. Do not install or use in the presence of flammable gases, dust or liquids.

PERSONAL SAFETY

_ WARNING:  _Wear personal protective equipment approved by the Canadian Standards Association (CSA) or American National Standards Institute (ANSI).

PERSONAL PROTECTIVE EQUIPMENT

  1. Always wear impact safety goggles that provide front and side protection for the eyes. Eye protection equipment should comply with CSA Z94.3-07 or ANSI Z87.1 standards based on the type of work performed.
  2. Wear protective clothing and gloves designed for the work environment, materials and tools.
    • Do not wear gloves when operating a tool that can snag the material and pull the hand into the tool.

PERSONAL PRECAUTIONS

Control the tool, personal movement and the work environment to avoid personal injury or damage to tool.

  1. Avoid wearing clothes or jewelry that can become entangled with the moving parts of a tool. Keep long hair covered or bound.
  2. Do not operate any tool when tired or under the influence of drugs, alcohol or medications.
  3. Do not overreach when operating a tool. Proper footing and balance enables better control in unexpected situations.

SPECIFIC SAFETY

WARNING:  DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to the tool safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.

  1. Use the correct tool for the job. This tool was designed for a specific function. Do not modify or alter this tool or use it for an unintended purpose.
  2. Always disconnect the impact wrench from the power supply before opening the belt guard cover. Make sure the belt guard cover is closed before reconnecting the tool to the power supply.
  3. Always hold the tool firmly in your hands before switching the tool ON. The reaction to the motor’s torque may cause the tool to twist, as it accelerates to full speed.
  4. Never attempt to change the impact socket’s direction of rotation while it is active. This can damage the interlock feature built into the switch. Be sure the impact socket has completely stopped and engage any safety features before changing the rotation direction. Turn the power off as an added precaution.
  5. Clean the impact wrench’s air vents often. The motor’s fan will draw dust and other particulates into the tool. Excessive accumulation of wood, plastic or metal particulates can create a fire or electrical hazard.
  6. Inspect the tool components periodically. Repair or replace damaged or worn components. Only use identical replacement parts when servicing.

PRECAUTIONS

POWER TOOL PRECAUTIONS

  1. Do not use any power tool with a malfunctioning power switch or control. A power tool that fails to respond to the controls is dangerous and can cause an injury. A qualified technician must repair and verify the power tool is operating correctly, before it can be used.
  2. Shut the power off and disconnect the impact wrench from the power supply (if possible) before making any adjustments, changing accessories, cleaning, servicing or when storing. Such preventive safety measures reduce the risk of starting the tool accidentally.
  3. Never force the tool. Excessive pressure could damage to the tool, your workpiece or cause serious personal injury. If the impact wrench runs smoothly under no load, but does not run smoothly under load, then excessive pressure is being used.
  4. Check if the impact wrench’s moving parts are misaligned or binding before each use. Correct the issue before using the impact wrench to avoid an injury or damage to the tool.
  5. Always be aware of the position of your hands relative to the impact wrench. Avoid awkward hand positions where a sudden slip could cause a hand to move into the impact socket. Never reach behind or beneath the impact wrench.
  6. Only use accessories that are specifically designed for use with the impact wrench. Ensure the impact socket is tightly installed.
  7. Only use an impact socket that exceeds the Speed rating (see Specifications).
  8. Before using the impact wrench on a workpiece, test the impact wrench by running it at the highest speed rating for at least 30 seconds in a safe position. Stop immediately if there is any abnormal vibration or wobbling. Check the tool to determine the cause.
  9. Never touch the impact socket or workpiece during or immediately after use. They may be hot and could inflict a burn injury.
  10. Do not cover the air vents. Proper cooling of the motor is necessary to ensure normal life of the tool.
  11. Never use a tool with an impact socket that is cracked or worn. Change the impact socket before using it.
  12. Do not place the impact wrench down until the impact socket has stopped moving. The impact wrench may catch the surface of work material and wrench itself free, causing injury to the user or others in the work area.
  13. Never point the impact wrench towards yourself. It could inflict an injury.

KICKBACK PRECAUTIONS

Kickback is a sudden reaction when the impact wrench snags or is caught on the material. If kickback occurs:

  • The impact socket may pass over a body part, causing an injury.
  • The tool may strike bystanders.
  • Kickback can also damage the tool or workpiece.

Kickback can be avoided by taking proper precautions:

  1. Maintain a firm grip on the tool and position your body and arms to allow you to resist a kickback. Kickback will propel the tool in the direction opposite the impact socket’s direction of rotation. The tool may pull out of your grasp.
    • Use clamps or a vice to hold down smaller workpieces.
  2. Only use an impact socket designed for the tool.

ELECTRICAL SAFETY

WARNING:  Do not touch or handle a live tool with any part of your body that is wet or damp. Wet skin reduces resistance to electrical current, increasing the danger of a serious or fatal shock.

  1. Do not alter any parts of the tool or accessories. All parts and accessories are designed with built-in safety features that may be compromised if altered.
  2. Protect yourself against electric shocks when working on electrical equipment. Avoid body contact with grounded surfaces. There is an increased chance of electrical shock if your body is grounded.
  3. Do not expose the impact wrench to rain, snow, frost or any other damp or wet conditions. Water entering a tool will increase the risk of electric shock.

BATTERY SAFETY

WARNING:  Only charge a battery with a charger designed for that purpose. Do not use modified chargers or a charger that does not specify the voltage, amperage or recharge rate. Improper charging can lead to battery rupturing.

WARNING:  Do not charge a damaged or frozen battery. Contact your local municipality for proper disposal procedures.

Consult the Safety Data Sheet (SDS) for your battery before use or maintenance.

  1. Do not expose the battery to heat or throw it in a fire. The contents are flammable and the battery may explode. Remove any source of ignition such as an open flame or a tool like a heater from the area.
  2. Do not inhale smoke issuing from a burning battery, as it is toxic.
  3. Do not disassemble or crush the battery as the contents are corrosive and flammable. Exposure may cause an injury. There is a risk of escaping hazardous vapors. These vapors can irritate the respiratory track. Always ensure proper ventilation and immediately consult a doctor, if you feel unwell.
  4. Even a discharged battery may still carry a charge. To prevent a shock, place battery terminal caps or covers over the terminal to prevent accidental contact. Hold the battery by the bottom if moving the battery to a different location.
  5. A battery-operated tool with internal batteries or with a separate battery pack must only be powered by the battery. Do not mix different brands of tools and batteries or use adapters to allow you to use a battery pack with a different voltage. This can damage the tool’s electrical mechanism and create a fire hazard.
  6. Leaking battery fluid can cause irritation of the skin or burns. If contact should occur, flush immediately with water. In case of accidental contact with the eyes, seek medical aid.
  7. Do not disconnect from the power source in place of using the ON/OFF switch on the tool. This can lead to an accidental startup when the tool is connected to the power supply.
  8. Do not allow a rechargeable battery to fully discharge. This will damage the battery. Recharge the battery as soon as possible.
  9. Do not store the battery completely discharged. Charge it fully before storing. Recharge occasionally if storing for a long time.

CHARGER PRECAUTIONS

WARNING:  Voltage is present at the charging terminals, do not probe with conductive objects. Electric shock or electrocution may result. A battery short can cause a large current flow, overheating, possible burns and even a breakdown of the tool.

  1. Only use the included battery charger to recharge the battery. Other chargers may be unsafe, causing an electrical short circuit or fire.
  2. Disconnect the charger from its power source before attaching or removing batteries or battery clamps.
  3. Charge the battery in a well-ventilated area and never obstruct the vents in the top and bottom of the charger. Place the charger on a flat nonflammable surface and away from flammable materials when re-charging the battery.
  4. Do not place any object on top of the charger or place the charger on a soft surface that may result in excessive internal heat. Place the charger in a position away from any heat source.
  5. Charge the battery at rates recommended by the battery manufacturer.
  6. Make sure the polarity symbols on the battery lines up with the polarity symbols of the charger. A battery inserted backwards may explode causing fire and/or injury.
  7. Do not use the charger with an extension cord. This can cause a low voltage outage during charging.
  8. Do not charge leaking batteries. A compromised casing will release volatile chemicals and gases. Charging a leaking battery can cause a fire or explosion.
  9. Do not operate the charger if it has received a sharp blow, been dropped or otherwise damaged in any way. Have it serviced or replaced.

VIBRATION PRECAUTIONS

  1. This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury. Take frequent breaks when using the tool.
  2. If you feel any medical symptoms related to vibrations (such as tingling, numbness, and white or blue fingers), seek medical attention as soon as possible.
  3. Wear suitable gloves to reduce the effects of vibration.
  4. DO NOT use this tool before consulting a physician if one of the following applies:
    • Pregnant
    • Impaired blood circulation to the hands
    • Past hand injuries
    • Nervous system disorders
    • Diabetes
    • Raynaud’s Disease

UNPACKING

WARNING:  Do not operate the tool if any part is missing. Replace the missing part before operating. Failure to do so could result in a malfunction and personal injury.

Remove the parts and accessories from the packaging and inspect for damage.

Contents

  • Cordless Impact Wrench
  • Belt Clip
  • Screw

IDENTIFICATION KEY

  • A. Anvil
  • B. Trigger Lock Button
  • C. Trigger
  • D. Impact Force Indicators and Button
  • E. LED Work Light
  • F. Belt Clip

ASSEMBLY & INSTALLATION

BEFORE STARTING

  1. Insert the belt clip’s curved flange into the open slot on the impact wrench base (Fig. 2). The clip opening faces upward.
  2. Insert the screw through the clip’s openings and into the base’s screw hole. Tighten the screw to secure.

INSTALL EXTERNAL BATTERY PACK

  1. Check the battery power level before each use.
    • The battery is not fully charged out of the carton. Charge the battery before first use.
  2. Install the battery by aligning the rib on the battery with the groove on the battery port and push forward until the latch clicks.
  3. Remove the battery by pushing the battery lock button and pulling the battery free.

OPERATION

The battery is not fully charged out of the carton. Charge the battery before first use.

  1. Set the tool’s trigger switch to the OFF position before installing or removing the battery. This will help prevent injuries due to accidental starts.
  2. Check the battery power level before each use.
  3. Install the battery by aligning the rib on the battery with the groove on the battery port and push forward until the latch clicks.
  4. Remove the battery by pushing the battery lock button and pulling the battery free.
  5. To facilitate cooling of the battery pack after use, avoid placing the charger or battery pack in a warm environment such as in a metal shed or an uninsulated trailer.

OPERATING THE IMPACT WRENCH

  1. The trigger lock has multiple positions: left for forward, center to lock the trigger and right for reverse. Push the button to the side that is appropriate for the task.
  2. The LED worklight will illuminate the material while the trigger is held.
  3. Release the trigger to stop the tool.
  4. Push the trigger lock to the center position to prevent an accidental start.
  5. Remove the battery pack once the job is complete and place in the charger.

SET IMPACT POWER

  • Change the impact power level by pushing the indicator button on the panel.
  • The power level changes one step with each button press.
  • Squeeze the trigger to illuminate the indicator LED if they are all dark.
Indicator Blows Per Minute Purpose
2,100 BPM Maximum force and speed when tightening or loosening the bolt.
1,800 BPM Tightening and loosening bolts with speed and and force.
1,200 BPM Easy to maintain control of the tool while tightening or

loosening the bolt.
| 600 BPM| Tighten or loosen narrow diameter bolt without damaging the threads.

AUTOMATIC SHUT-OFF

  • The impact wrench will power down to conserve battery power 5 minutes after last being used. You can still adjust the torque setting without interrupting the timer.

CARE & MAINTENANCE

  1. Maintain the tool with care. A tool in good condition is efficient, easier to control and will have fewer problems.
  2. Inspect the tool components periodically. Repair or replace damaged or worn components. Only use identical replacement parts when servicing.
  3. Only use accessories intended for use with this tool. Follow instructions for changing accessories.
  4. Keep the tool handles or gripping surfaces clean and dry.
  5. Maintain the tool’s labels and name plates. These carry important information. If unreadable or missing, contact Princess Auto Ltd. for replacements.
  6. Clear the vents of any dirt, dust and debris on a regular basis to prevent the tool from overheating.

WARNING:  Only qualified service personnel should repair the tool. An improperly repaired tool may present a hazard to the user and/or others.

BATTERY MAINTENANCE

Avoid the risk of battery short circuits during transport, storage or disposal by isolating both terminals with adhesive tape or pack the battery in a plastic bag or a cardboard box.

  1. The longest life and best performance can be obtained if the battery pack is charged when the air temperature is between 50 to 86°F (10 to 30°C). Do not charge the battery when the temperature is below 32°F (0°C) or above104°F (40°C). This is important and will prevent damage to the battery pack.
  2. Charge the battery at rates recommended by the manufacturer.

CLEANING

  1. Remove dust and debris from the motor’s vents with a cloth, brush or vacuum. Do not use compressed air, as it may blow dust into the motor.
  2. Remove all swarf from the machine with a vacuum cleaner or compressed air.
  3. Only clean with a damp cloth. Avoid using solvents when cleaning plastic parts.

CLEANING THE CHARGER

  1. Only clean with a damp cloth. Avoid using solvents when cleaning plastic parts.
  2. To reduce risk of electric shock, unplug the charger from the outlet before attempting any cleaning. Removing the battery pack will not reduce this risk.

STORAGE

When not in use for an extended period, apply a thin coat of lubricant to the steel parts to avoid rust. Remove the lubricant before using the tool again.

  1. Components should be kept dry, with machined surfaces lightly oiled.
  2. Always remove the impact socket and store in a safe place.
  3. Never store equipment in a wet/damp environment.

BATTERY STORAGE

IMPORTANT:  Remove the battery when not in use for an extended period of time to prevent damage.

  1. Do not store the battery completely discharged. Charge it fully before storing. Recharge occasionally if storing for a long time.
  2. Do not store batteries in containers / spaces with loose metal objects. Battery terminals could be short circuited if they come into contact with metal objects. In addition to damaging the battery, you increase the risk of a fire.

DISPOSAL

  • Recycle a tool damaged beyond repair at the appropriate facility.
  • Contact your local municipality for a list of disposal facilities or by-laws for electronic devices, batteries, oil or other toxic liquids.

PARTS BREAKDOWN

POWER-FIST-9049016-Cordless-Impact-Wrench-fig-3

PARTS LIST

# DESCRIPTION QTY # DESCRIPTION QTY
1 Spindle sleeve 1 16 Right enclosure 1
2 Washer 1 17 Tapping Screw ST3x16 10
3 Anvil 1 18 Push rod 1
4 Front Cover 1 19 Lamp cover 1
5 Screw and spring washer 4 20 Guard plate 1
6 Impact block 1 21 LED Light Cover 1
7 Planet gear 3 22 LED 1
8 Pin, Dowel 3 23 socket 1
9 Washer 1 24 Connector block 1
10 Oil bearing 1 25 Switch 1
11 Ring gear 1 26 Belt Clip 1
12 Gear box 1 27 Left enclosure 1
13 Motor gear 1 28 1
14 Screw 2 29 Rubber Ring 1
15 Motor 1

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References

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