POWER FIST 9054685 Li-ion Cordless Hammer Drill Kit Instruction Manual

June 3, 2024
POWER FIST

POWER FIST 9054685 Li-ion Cordless Hammer Drill Kit Instruction Manual

V1.0

Li-ion Cordless Hammer Drill Kit

Please read and understand all instructions before use. Retain this manual for future reference.

SPECIFICATIONS

Specifications

INTRODUCTION

The drill is ideal for the home or shop. Using the correct drill bit, it allows you to drill wood, cast iron, steel and aluminum with precision. It features an adjustable speed and torque.

The hammer drill function allows the drill to bore through masonry and concrete.

SAFETY

WARNING! Read and understand all instructions before using this tool. The operator must follow basic precautions to reduce the risk of personal injury and/or damage to the equipment.

HAZARD DEFINITIONS

Please familiarize yourself with the hazard notices found in this manual. A notice is an alert that there is a possibility of property damage, injury or death if certain instructions are not followed.

Hazard Definitions

WORK AREA

  1. Operate in a safe work environment. Keep your work area clean, well-lit and free of distractions. Place lights so you are not working in a shadow.
  2. Keep anyone not wearing the appropriate safety equipment away from the work area.
  3. Store unused tools properly in a dry, safe and secure location to prevent rust, damage or misuse.
  4. Do not install or use in the presence of flammable gases, dust or liquids.

PERSONAL SAFETY

WARNING! Wear personal protective equipment approved by the Canadian Standards Association (CSA) or American National Standards Institute (ANSI).

PERSONAL PROTECTIVE EQUIPMENT

DANGER! Particulate dust created by the hammer drill can result in the lethal lung disease known as silicosis, when inhaled over a period of time, as short as several weeks or as long as 5 to 10 years. Silicosis causes shortness of breath, cough, fever and bluish skin (cyanosis). Seek immediate medical attention if these symptoms appear. Silicosis can kill you if untreated.

  1. Always wear impact safety goggles that provide front and side protection for the eyes. Eye protection equipment should comply with CSA Z94.3-07 or ANSI Z87.1 standards based on the type of work performed.

  2. Wear protective clothing and gloves designed for the work environment, materials and tools.
    a. Do not wear gloves when operating a tool that can snag the material and pull the hand into the tool.

  3. Wear the appropriate type of full-face shield in addition to safety googles, as the work can create chips, abrasive or particulate matter.

  4. Wear the appropriate rated dust mask or respirator. Wear a NIOSH approved respirator when working on materials that produce hazardous fumes, dust or particulate matter.

  5. Non-skid footwear is recommended to maintain footing and balance in the work environment

  6. This tool can cause hearing damage. Wear hearing protection gear with an appropriate Noise Reduction Rating to withstand the decibel levels

PERSONAL PRECAUTIONS

Control the tool, personal movement and the work environment to avoid personal injury or damage to tool.

  1. Avoid wearing clothes or jewelry that can become entangled with the moving parts of a tool. Keep long hair covered or bound.
  2. Support the workpiece or clamp it to a stable platform. Holding the workpiece by hand or against your body may lead to personal injury.
  3. Do not operate any tool when tired or under the influence of drugs, alcohol or medications.
  4. Do not overreach when operating a tool. Proper footing and balance enables better control in unexpected situations.

SPECIFIC SAFETY

WARNING! DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to the tool safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.

WARNING! Immediately release the trigger if the tool’s bit becomes stuck or jammed. The tool’s torque can twist your arm and cause an injury. The tool may twist out of your grip and cause an injury to yourself or a bystander.

  1. Use the correct tool for the job. This tool was designed for a specific function. Do not modify or alter this tool or use it for an unintended purpose.

  2. A loose or mismatched bit may be ejected by the tool, causing an injury to the user or a bystander. It may also fail to penetrate the material as the point may move around under pressure, damaging the workpiece.
    a. Make sure the bit’s shank size matches the chuck size (see Specifications)
    b. Tighten the chuck so the shank is tightly held with no room to move.

  3. Always hold the tool firmly in your hands before switching the tool ON. The reaction to the motor’s torque may cause the tool to twist, as it accelerates to full speed.

  4. Do not use the drill as a router or try to elongate or enlarge holes with the drill bit. The drill bit can break and cause an injury.

  5. Never attempt to change the drill bit’s direction of rotation while it is active. This can damage the interlock feature built into the switch. Be sure the drill bit has completely stopped and engage any safety features before changing the rotation direction. Turn the power off as an added precaution.

  6. Hardened gum and wood pitch on a drill bit slows the drill down and increases the potential for binding. Remove the drill bit from the drill, then clean it with hot water, kerosene or gum and pitch remover. Never use gasoline. Allow to dry before using. Discard the drill bit if the gum or pitch cannot be removed.

  7. Clean the drill’s air vents often. The motor’s fan will draw dust and other particulates into the tool. Excessive accumulation of wood, plastic or metal particulates can create a fire or electrical hazard.

  8. Do not cool the drill bit with any liquid when hot. This can damage the drill bit by weakening the material, making the accessory unsafe for use.

  9. Inspect the tool components periodically. Repair or replace damaged or worn components. Only use identical replacement parts when servicing.

POWER TOOL PRECAUTIONS

  1. Do not use any power tool with a malfunctioning power switch or control. A power tool that fails to respond to the controls is dangerous and can cause an injury. A qualified technician must repair and verify the power tool is operating correctly, before it can be used.
  2. Shut the power off and disconnect the drill from the power supply (if possible) before making any adjustments, changing accessories, cleaning, servicing or when storing. Such preventive safety measures reduce the risk of starting the tool accidentally.
  3. Never force the tool. Excessive pressure could bend or break the drill, resulting in damage to the tool, your workpiece or serious personal injury. If the drill runs smoothly under no load, but does not run smoothly under load, then excessive pressure is being used.
  4. Check if the drill’s moving parts are misaligned or binding before each use. Correct the issue before using the drill to avoid an injury or damage to the tool.
  5. Always be aware of the position of your hands relative to the drill. Avoid awkward hand positions where a sudden slip could cause a hand to move into the drill bit. Never reach behind or beneath the drill.
  6. Only use accessories that are specifically designed for use with the drill. Ensure the drill bit is tightly installed.
  7. Only use a drill bit that exceeds the Speed rating (see Specifications).
  8. Before using the drill on a workpiece, test the drill by running it at the highest speed rating for at least 30 seconds in a safe position. Stop immediately if there is any abnormal vibration or wobbling. Check the tool to determine the cause.
  9. Never touch the drill bit or workpiece during or immediately after use. They may be hot and could inflict a burn injury.
  10. Do not cover the air vents. Proper cooling of the motor is necessary to ensure normal life of the tool.
  11. Never use a tool with a drill bit that is cracked or worn. Change the drill bit before using it.
  12. Do not place the drill down until the drill bit has stopped moving. The drill may catch the surface of work material and wrench itself free, causing injury to the user or others in the work area.
  13. Avoid unintentional starts. Make sure the power switch is set to OFF before connecting the drill to a power supply.
  14. Make sure any adjustment mechanisms are secure before using the tool
  15. Never point the drill towards yourself. It could inflict an injury.
  16. Hold the drill by the insulated gripping surfaces when performing an operation where the drill may contact hidden electrical wiring. The drill’s exposed metal surfaces may convey a shock to the operator from a ‘live’ wire.

KICKBACK PRECAUTIONS

Kickback is a sudden reaction when the drill bit snags or is caught on the material. If kickback occurs:

  • The drill bit may pass over a body part, causing a seriously injury
  • The tool may strike bystanders.
  • Kickback can also damage the tool or workpiece.

Kickback can be avoided by taking proper precautions:

  1. Maintain a firm grip on the tool and position your body and arms to allow you to resist a kickback. Kickback will propel the tool in the direction opposite the drill bit’s direction of rotation. The tool may pull out of your grasp.
    a. Use clamps or a vice to hold down smaller workpieces.

  2. Only use a drill bit designed for the tool.

  3. Large panels may sag under their own weight. Place supports under the panel on both sides of the work area.

  4. Always make sure the work surface is free from nails and other foreign objects. Striking a nail can cause the drill to jump and damage the drill bit.

ELECTRICAL SAFETY

WARNING! Do not touch or handle a live tool with any part of your body that is wet or damp. Wet skin reduces resistance to electrical current, increasing the danger of a serious or fatal shock.

  1. Do not alter any parts of the tool or accessories. All parts and accessories are designed with built-in safety features that may be compromised if altered.
  2. Protect yourself against electric shocks when working on electrical equipment. Avoid body contact with grounded surfaces. There is an increased chance of electrical shock if your body is grounded.
  3. Do not expose the drill to rain, snow, frost or any other damp or wet conditions. Water entering a tool will increase the risk of electric shock.

BATTERY SAFETY

WARNING! Only charge a battery with a charger designed for that purpose. Do not use modified chargers or a charger that does not specify the voltage, amperage or recharge rate. Improper charging can lead to battery rupturing.

WARNING! Do not charge a damaged or frozen battery. Contact your local municipality for proper disposal procedures.

Consult the Safety Data Sheet (SDS) for your battery before use or maintenance.

  1. Do not expose the battery to heat or throw it in a fire. The contents are flammable and the battery may explode. Remove any source of ignition such as an open flame or a tool like a heater from the area.
  2. Do not inhale smoke issuing from a burning battery, as it is toxic.
  3. Do not disassemble or crush the battery as the contents are corrosive and flammable. Exposure may cause an injury. There is a risk of escaping hazardous vapors. These vapors can irritate the respiratory track. Always ensure proper ventilation and immediately consult a doctor, if you feel unwell.
  4. Even a discharged battery may still carry a charge. To prevent a shock, place battery terminal caps or covers over the terminal to prevent accidental contact. Hold the battery by the bottom if moving the battery to a different location.
  5. A battery-operated tool with internal batteries or with a separate battery pack must only be powered by the battery. Do not mix different brands of tools and batteries or use adapters to allow you to use a battery pack with a different voltage. This can damage the tool’s electrical mechanism and create a fire hazard.
  6. Leaking battery fluid can cause irritation of the skin or burns. If contact should occur, flush immediately with water. In case of accidental contact with the eyes, seek medical aid.
  7. Do not disconnect from the power source in place of using the ON/OFF switch on the tool. This can lead to an accidental startup when the tool is connected to the power supply.
  8. Do not allow a rechargeable battery to fully discharge. This will damage the battery. Recharge the battery as soon as possible.
  9. Do not store the battery completely discharged. Charge it fully before storing. Recharge occasionally if storing for a long time.

CHARGER PRECAUTIONS

WARNING! Voltage is present at the charging terminals, do not probe with conductive objects. Electric shock or electrocution may result. A battery short can cause a large current flow, overheating, possible burns and even a breakdown of the tool.

  1. Only use the included battery charger to recharge the battery. Other chargers may be unsafe, causing an electrical short circuit or fire.
  2. Disconnect the charger from its power source before attaching or removing batteries or battery clamps.
  3. Charge the battery in a well-ventilated area and never obstruct the vents in the top and bottom of the charger. Place the charger on a flat nonflammable surface and away from flammable materials when re-charging the battery.
  4. Do not place any object on top of the charger or place the charger on a soft surface that may result in excessive internal heat. Place the charger in a position away from any heat source.
  5. Charge the battery at rates recommended by the battery manufacturer.
  6. Make sure the polarity symbols on the battery lines up with the polarity symbols of the charger. A battery inserted backwards may explode causing fire and/or injury.
  7. Do not use the charger with an extension cord. This can cause a low voltage outage during charging.
  8. Do not charge leaking batteries. A compromised casing will release volatile chemicals and gases. Charging a leaking battery can cause a fire or explosion.
  9. Do not operate the charger if it has received a sharp blow, been dropped or otherwise damaged in any way. Have it serviced or replaced.

VIBRATION PRECAUTIONS

  1. This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury. Take frequent breaks when using the tool.
  2. If you feel any medical symptoms related to vibrations (such as tingling, numbness, and white or blue fingers), seek medical attention as soon as possible.
  3. Wear suitable gloves to reduce the effects of vibration.
  4. DO NOT use this tool before consulting a physician if one of the following applies:
    a. Pregnant
    b. Impaired blood circulation to the hands
    c. Past hand injuries
    d. Nervous system disorders
    e. Diabetes
    f. Raynaud’s Disease

UNPACKING

WARNING! Do not operate the tool if any part is missing. Replace the missing part before operating. Failure to do so could result in a malfunction and personal injury.

Remove the parts and accessories from the packaging and inspect for damage.

Contents:

  • Hammer Drill
  • Battery Pack
  • Charger
  • Belt Clip
  • Screw
  • Tool Bag

IDENTIFICATION KEY

A. Jaws
B. Chuck
C. Torque Selector
D. Function Selector
E. Speed Selector
F. Trigger Lock Button
G. Trigger
H. LED Light
I. Charger
J. Battery Pack
K. Belt Clip

ASSEMBLY & INSTALLATION

  1. Insert the belt clip’s curved flange into the open slot on the drill base (Fig. 2). The clip opening faces upward.
  2. Insert the screw through the clip’s openings and into the base’s screw hole. Tighten the screw to secure.

INSTALL EXTERNAL BATTERY PACK

  1. Check the battery power level before each use.
    • The battery is not fully charged out of the carton. Charge the battery before first use.
  2. Install the battery by aligning the rib on the battery with the groove on the battery port and push forward until the latch clicks.
  3. Remove the battery by pushing the battery lock button and pulling the battery free.

OPERATION

The battery is not fully charged out of the carton. Charge the battery before first use.

  1. Set the tool’s trigger switch to the OFF position before installing or removing the battery. This will help prevent injuries due to accidental starts.
  2. Check the battery power level before each use.
  3. Install the battery by aligning the rib on the battery with the groove on the battery port and push forward until the latch clicks.
  4. Remove the battery by pushing the battery lock button and pulling the battery free.
  5. To facilitate cooling of the battery pack after use, avoid placing the charger or battery pack in a warm environment such as in a metal shed or an uninsulated trailer.

INSTALLING A DRILL BIT

WARNING! Use the correct type of drill bit for the material and speed. The wrong drill bit can shatter and injure you or a bystander. It can also damage the tool. Check the drill bit manufacturer’s instructions to match the bit to the task.

  1. Insert the drill bit into the jaws of the chuck approximately 1 in., ensuring that the jaws do not touch the flutes of the drill bit.
  2. Before tightening the chuck, ensure that the drill bit is centered within the jaws.
  3. Tighten the chuck by hand to secure the drill bit.

SELECT THE FUNCTION

  1. Select the function by turning the dial or moving the lever to the drill, hammer or driver icon.
    a. Select the drill icon when drilling a hole into wood, metal or plastic.
    b. Select the hammer icon when drilling into masonry. This will activate the hammer drill option.
    c. Select the driver icon when driving a screw or bolt.

  2. The speed selector has two options: 1 for high torque/low speed or 2 for low torque/high speed.
    Choose setting 1 when drilling into metal, to reduce heat and drill bit wear. This setting is also suitable when driving longer screws into harder materials like a hardwood.
    Choose setting 2 when drilling into wood or plastic. This setting may also be used when driving shorter screws into the material, as there will be less resistance. You can also drive longer screws with this setting if there is a pilot hole.

SETTING THE TORQUE

Set the torque strength by aligning the dial number with the arrow.

Select a lower number when drilling or driving a screw into softer materials and a higher number for harder materials. The clutch will slip and prevent the screw or drill bit from penetrating the material farther.

Select a low torque to start and increase the torque when necessary. This may prevent a situation where you drive a screw deep into the material. A low torque may also be chosen when there is an existing pilot hole in the material.

The torque range varies depending on the speed selector switch position (see Specifications).

OPERATING THE DRILL

  1. Position the drill bit so that it touches the workpiece.
    • Use a center punch to create an indent on harder materials to hold the drill bit or screw in place against the material.
  2. The trigger lock has multiple positions: left for forward, center to lock the trigger and right for reverse. Push the button to the side that is appropriate for the task.
  3. Squeeze the trigger to start the tool.
  4. The LED worklight will illuminate the material while the trigger is held.
  5. Gently press down on the drill and allow the drill bit or the screw to bite into the material. Control the penetration speed by increasing or decreasing pressure on the trigger.
    • When removing a screw, apply light pressure to hold the driver bit in place until the task is complete.
  6. Release the trigger to stop the tool.
  7. Push the trigger lock to the center position to prevent an accidental start.
  8. Remove the battery pack once the job is complete and place in the charger.

MASONRY

Drilling into brick, stone or cement requires a masonry drill bit.

  1. Select the shortest masonry drill bit that will accomplish the drilling task. Start with a short bit and switch to longer bits as the drilling progresses, if a deeper bore hole is required.
  2. Select speed 1 for high torque/low speed.
  3. Follow the steps in Operating the Drill.
  4. Back the drill bit out of the bore hole often during drilling to remove debris. Clean dust and debris from the drill bit flutes from time-to-time during the task.

CARE & MAINTENANCE

  1. Maintain the tool with care. A tool in good condition is efficient, easier to control and will have fewer problems.
  2. Inspect the tool components periodically. Repair or replace damaged or worn components. Only use identical replacement parts when servicing.
  3. Only use accessories intended for use with this tool. Follow instructions for changing accessories.
  4. Keep the tool handles or gripping surfaces clean and dry.
  5. Maintain the tool’s labels and name plates. These carry important information. If unreadable or missing, contact Princess Auto Ltd. for replacements.
  6. Clear the vents of any dirt, dust and debris on a regular basis to prevent the tool from overheating.

WARNING! Only qualified service personnel should repair the tool. An improperly repaired tool may present a hazard to the user and/or others.

BATTERY MAINTENANCE

Avoid the risk of battery short circuits during transport, storage or disposal by isolating both terminals with adhesive tape or pack the battery in a plastic bag or a cardboard box.

  1. The longest life and best performance can be obtained if the battery pack is charged when the air temperature is between 50 to 86°F (10 to 30°C). Do not charge the battery when the temperature is below 32°F (0°C) or above 104°F (40°C). This is important and will prevent damage to the battery pack.
  2. Charge the battery at rates recommended by the manufacturer.

CLEANING

  1. Remove all swarf from the machine with a vacuum cleaner or compressed air. Focus on removing dust from the motor’s fan vents.
  2. Thoroughly clean all surfaces.

CLEANING THE CHARGER

  1. Only clean with a damp cloth. Avoid using solvents when cleaning plastic parts.
  2. To reduce risk of electric shock, unplug the charger from the outlet before attempting any cleaning. Removing the battery pack will not reduce this risk.

STORAGE

When not in use for an extended period, apply a thin coat of lubricant to the steel parts to avoid rust. Remove the lubricant before using the tool again.

  1. Components should be kept dry, with machined surfaces lightly oiled.
  2. Always remove the drill bit and store in a safe place.
  3. Never store equipment in a wet/damp environment.

BATTERY STORAGE

IMPORTANT! Remove the battery when not in use for an extended period of time to prevent damage.

  1. Do not store the battery completely discharged. Charge it fully before storing. Recharge occasionally if storing for a long time.
  2. Do not store batteries in containers / spaces with loose metal objects. Battery terminals could be short circuited if they come into contact with metal objects. In addition to damaging the battery, you increase the risk of a fire.

DISPOSAL

Recycle a tool damaged beyond repair at the appropriate facility.

Contact your local municipality for a list of disposal facilities or by-laws for electronic devices, batteries, oil or other toxic liquids.

TROUBLESHOOTING

Visit a Princess Auto Ltd. location for a solution if the tool does not function properly or parts are missing. If unable to do so, have a qualified technician service the tool.

Troubleshooting Table 1

Troubleshooting Table 2

PARTS BREAKDOWN

Parts Breakdown

PARTS LIST

Parts List

Parts List Continued

www.princessauto.com / 1-800-665-8685

References

Read User Manual Online (PDF format)

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