TOOLCRAFT 2859652 Hydraulic Trolley Jack 2 Ton Instruction Manual

Operating Instructions
Hydraulic Trolley Jack 2 Ton
Item No. 2859652

Intended Use

This product is a hydraulic trolley jack for lifting motor vehicles. It is intended for use as a lifting device only. Ensure that the load does not exceed the maximum permissible 2 t (2000 kg) nominal capacity of the jack.
For safety and approval purposes, you must not rebuild and/or modify this product. If you use the product for purposes other than those described above, the product may be damaged. In addition, improper use can result in other hazards. Read the instructions carefully and store them in a safe place. Make this product available to third parties only together with its operating instructions.
This product complies with the statutory national and European requirements. All company names and product names are trademarks of their respective owners. All rights reserved.

Delivery Content

• Floor jack
• Cover plate
• Carry grip
• 2x Handles
• Operating instructions

Up-to-Date Operating Instructions

Download the latest operating instructions at www.conrad.com/downloads or scan the QR code shown. Follow the instructions on the website.

Explanation of Symbols

| The symbol with the exclamation mark in the triangle is used to indicate important information in these operating instructions. Always read this information carefully.
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| This symbol indicates a mechanical hazard. It is a warning about possible injury due to crushing.
| The arrow symbol indicates special information and advice on operation.

Safety Instructions

Read the operating instructions carefully and especially observe the safety information. If you do not follow the safety instructions and information on proper handling in this manual, we assume no liability for any resulting personal injury or damage to property. Such cases will invalidate the warranty/guarantee.

a) General Information

• The product is not a toy. Keep it out of the reach of children and pets.
• Do not leave packaging material lying around carelessly. This may become dangerous playing material for children.
• Protect the product from extreme temperatures, direct sunlight, strong jolts, high humidity, moisture, flammable gases, steam and solvents.
• Do not place the product under any mechanical stress.
• If it is no longer possible to operate the product safely, take it out of operation and protect it from any accidental use. Safe operation can no longer be guaranteed if the product:
  • is visibly damaged,
  • is no longer working properly,
  • has been stored for extended periods in poor ambient conditions or
  • has been subjected to any serious transport-related stresses.
• Please handle the product carefully. Jolts, impacts or a fall even from a low height can damage the product.
• Consult an expert when in doubt about the operation, safety or connection of the product.
• Maintenance, modifications and repairs must only be completed by a technician or an authorised repair centre.
• If you have questions which remain unanswered by these operating instructions, contact our technical support service or other technical personnel.

b) Trolley Jack

• Do not lift persons with this trolley jack.
• Never load the trolley jack above the nominal capacity (2 t).
• Never leave the trolley jack unattended when supporting a load. It can lose pressure and begin to sink.
• This is a lifting device only. Vehicle Load must be supported by suitable jack stands before starting inspection or work.
• This trolley jack is designed for use on hard and level surfaces only.
• The trolley jack is equipped with a safety valve (g) that is marked in English “DO NOT ADJUST”. It has been configured to allow the trolley jack to lift loads up to 2 tonnes. The safety valve (g) must not be modified or adjusted in any way!

c) Use

• Use suitable jack stands to support the vehicle when working underneath it.
• For safe lifting, position the trolley jack under suitable lifting points. See the vehicle manufacturer instructions for placement points.
• Secure the vehicle against rolling using stop blocks, pulling the emergency brake, and as specified by the vehicle manufacturer.
• Make sure no one is leaning against the vehicle when it is lifted.
• Make sure there are no persons inside the vehicle being lifted.
• Position the trolley jack so you do not need to reach underneath the vehicle to operate it.
• Make sure there are no persons or objects under the vehicle before lowering the trolley jack.
• Never enter the vehicle or start the engine when it is on the trolley jack.

Before Use

• During shipment or handling, air can get trapped in the hydraulic system causing it to malfunction. It is recommended to first perform an air purge.
• See section “Purging Air from the Hydraulic System”.

Carry Grip

• Carry the trolley using the carry grip (l).
• To attach it, gently spread the grip (l) over both M12 nuts (e).

Operation

Read the “Safety Instructions” carefully.
The trolley jack is not designed to support the weight of the vehicle while working under it. It is intended to raise the vehicle so you can place jack stands underneath. Never place a part of your body under a vehicle only supported by the trolley jack!
Before using the trolley jack, check for loss of oil, damaged, loose or missing parts.

Operating Elements

a Oil plug
b Lifting arm assembly
c Saddle
d Front wheel assembly| e Nut M10
f Cover plate
g Safety valve
h Handle socket| i Release valve
j Rear caster assembly
k Handle
l Carry grip
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a) Lifting the Vehicle
Observe the vehicle when lifting. The saddle (c) should rise in the direction of the vehicle otherwise the vehicle may slide off.
Secure the vehicle with suitable jack stands before working on or underneath.

• Place the tip of the handle (k) around the release valve (i) and close it by turning clockwise until the stop limit is reached.
• To ensure safe lifting, position the jack at a 90° angle to the vehicle and under the appropriate jacking point (see the manufacturer’s instructions).
• Insert the handle (k) into handle socket (h) and pump until the saddle (c) comes into contact with the vehicle.
• Continue pumping the handle (k) until the vehicle has been lifted up to the desired height.
• Carefully remove the handle (k) from the handle socket (h).

b) Lowering the Vehicle

• Insert the tip of the handle (k) over the release valve (i).
• Open the release valve (i) by carefully turning the jack handle (in small increments) counterclockwise until the vehicle lowers down.
• After the vehicle is firmly on the ground, the release valve (i) can be further opened (approx. one half turn).This will lower lifting arm (b) all the way back to the starting position.

c) Purging Air from the Hydraulic System

• Place the handle (k) over the release valve (i) and turn counterclockwise to open.
• Insert the handle (k) into the handle socket (h) and pump approximately 10 times to distribute the oil and purge any trapped air from inside the hydraulic system.
• Remove the cover plate (f).
• Using a flathead screwdriver, gently press the oil plug (a) open to the side, to allow any trapped air to escape. You may hear the sound of trapped air being released.
• Test the jack without a load by closing the release valve (i), then pumping it up to the full working height then lowering it again.

Adding Hydraulic Oil

Only use special-purpose hydraulic oil e.g. SAE 10. Do not use brake fluid!

• With no weight on the trolley jack, place on level ground and lower the lifting arm (b) all the way down.

• Remove the cover plate (f).

• Carefully pinch / pry away the oil plug (a) using a blunt object such as a flathead screwdriver or needle nose pliers.
  Be careful not to damage or lose the oil plug (a).

• Using suitable hydraulic jack oil, fill where the lower edge of the oil plug (a) would be.

• Pump the handle (k) approximately 10 times to distribute the oil and expel any trapped air from the hydraulic system.

• Replace the oil plug (a).
   If needed, perform another air purge See section “Purging Air from the Hydraulic System”.

Storage

• When not in use, lower the lifting arm (b) all the way down.

Maintenance and Cleaning

All maintenance and repair work must be performed by a suitably qualified personnel an in accordance with the manufacturer’s instructions.

• Remove any excess dirt using a lightly oiled cloth.
  Lightly grease moving parts once every 3 months or when needed.

• Do not use a high pressure cleaner to clean the jack.

• The trolley jack must be stored in a horizontal position, in a clean, dry location away from direct sunlight.

Parts Diagram

Parts List

Troubleshooting

to another trolley jack Purge air from hydraulic system
Imprecise movement when lifting| Air in hydraulic system| Purge air from hydraulic system
Load lowers down| 1 Contaminated oil
2 Air in hydraulic system| 1 Replace oil
2 Purge air from hydraulic system
The jack does not reach full height| 1 Low oil level
2 Air in hydraulic system| 1 Add oil
2 Purge air from hydraulic system
Weak lifting| 1 Air in hydraulic system
2 Dirty oil
3 Release valve not completely closed| 1 Purge air in hydraulic system
2 Change oil
3 Tum valve clockwise to tighten
Jack will not lift load| 1 Excessive weight
2 Release valve in open position
3 Oil level is low| 1 Decrease weight or change to a higher capacity jack
2 Turn valve clockwise to tighten
3 Fill to recommended level

Declaration of Conformity (DOC)

Conrad Electronic SE, Klaus-Conrad-Straße 1, D-92240 Hirschau hereby declares that this product:

• Description: Floor jack

• Model no.:  T050106B
  Is in accordance with the following directives, norms and/or regulations:

• Machinery directive 2006/42/EC

• EN 1494: 2000 +A1: 2008
   Click on the following link to read the full text of the EU declaration of conformity: www.conrad.com/downloads
  Select a language by clicking on a flag symbol and enter the product order number in the search box. You can then download the EU declaration of conformity in PDF format.

Disposal

At the end of its service life, dispose of the product according to the relevant statutory regulations.
You thus fulfil your statutory obligations and contribute to the protection of the environment.

Technical Data

Load bearing capacity ……………………… 2 t (2000 kg)
Lifting range ………………………………….. 135 – 335 mm
Hydraulic oil type …………………………… SAE 10 or equivalent special purpose hydraulic oil
Oil capacity ……………………………………. 65 ml
Operating/storage temperature ………. -20 to +50 °C
Dimensions (W x H x D) …………………. 200 x 135 x 440 mm
Weight ………………………………………….. 8.7 kg (with pump piston handles)

This is a publication by Conrad Electronic SE, Klaus-Conrad-Str. 1, D-92240 Hirschau (www.conrad.com). All rights including translation reserved. Reproduction by any method, e.g. photocopy, microfilming, or the capture in electronic data processing systems require the prior written approval by the editor. Reprinting, also in part, is prohibited. This publication  represents the technical status at the time of printing.

Copyright 2023 by Conrad Electronic SE.
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References

• Conrad Electronic » All parts of success
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