TOOLCRAFT 2489339 Cordless Jigsaw AST-65 Instruction Manual

TOOLCRAFT 2489339 Cordless Jigsaw AST-65

Introduction

Dear customer,
Thank you for purchasing this product.
This product complies with statutory, national and European regulations.
To ensure that the product remains in this state and to guarantee safe operation, always follow the instructions in this manual.

These original operating instructions are part of this product. They contain important information on setting up and using the product. Do not give this product to a third party without the operating instructions. For this reason, retain these original operating instructions for reference!

If there are any technical questions, please contact: www.conrad.com/contact

Description of symbols

Intended use

The appliance is designed to perform straight cuts, curved cuts and mitre cuts in workpieces made of wood, plastic or metal. A suitable saw blade must be used for each application.
This device is designed for use in private premises. Commercial use is not permitted.
This product is only authorized for use in dry rooms or in protected areas outdoors.

For safety and approval purposes, do not rebuild and/or modify this product. Using the product for purposes other than those described above may damage the product. In addition, improper use can cause hazards such as a short circuit or fire. Read through these original operating instructions carefully and keep them in a safe place. Only make this product available to third parties together with its original operating instructions.

All company and product names contained herein are trademarks of their respective owners. All rights reserved.

Delivery content

• Cordless jigsaw (standalone version without battery and charger)
• Saw blade for wood
• Rip fence
• Hex key
• Adapter for dust extraction
• Original operating instructions

Up-to-date operating instructions
Download the latest operating instructions at www.conrad.com/downloads or scan the QR code shown. Follow the instructions on the website.

Features and functions

• Adjustable pendulum stroke (3 steps)
• Quick-release holder for the saw blade
• Aluminum sliding shoe with tool-free cutting angle adjustment
• LED light for cut surface
• Electronic stroke rate control

Safety instructions

Read the original operating instructions and safety information carefully. If you do not follow the safety instructions and information on proper handling in these original operating instructions, we will assume no liability for any resulting personal injury or damage to property. Such cases will invalidate the warranty/guarantee.

General safety information

• Observe all safety information, instructions, drawings and specifications that are supplied with this tool. Failure to do so may cause fire and/or injury.
• Do not allow people who have not read or understood these original operating instructions to use the product.
• Keep these original operating instructions in a safe place so that you can refer to them at any time.
• The product is not a toy and should be kept out of the reach of children! The product must be placed, used and stored in areas that are inaccessible to children.
• Children must be supervised to make sure they do not play with the device.
• Handle the product carefully. Jolts, impacts or a fall even from a low height may damage the product.
• Do not leave packaging material lying around carelessly. It may become a dangerous plaything for children.
• Pay attention to all additional safety information in the individual sections of these original operating instructions.
• If it is no longer possible to operate the product safely, stop using it and prevent unauthorised use. Safe operation can no longer be guaranteed if the product:
  • is visibly damaged,
  •  is no longer working properly,
  • has been stored for extended periods in poor ambient conditions or
  • has been subjected to any serious transport-related stress.
• Consult a technician if you are not sure how to use or handle the product, or if you have concerns about safety.
• Maintenance, modifications and repairs must be carried out by a technician or a specialist repair centre.
• If you have questions which remain unanswered by these original operating instructions, contact our technical support service or other technical personnel.
• The product must be operated under the supervision of qualified personnel in schools, educational facili-ties, hobby and DIY workshops.
• Always observe all relevant national regulations (e.g. occupational safety measures).

Personal safety

• Do not use the tool when you are tired or under the influence of drugs, alcohol or medication. A moment of carelessness can cause serious injuries.
• Always use the tool carefully. Avoid the familiarisation effect if you have already worked with the tool a lot. Always observe the safety instructions and always stay alert. A moment of carelessness can result in serious accidents.
• Use personal protective equipment. Always wear protective goggles, sturdy shoes, long trousers, ear defenders, breathing protection and if necessary, gloves. Never work barefoot or wearing sandals.
• Wear appropriate clothing. Do not wear jewellery. Hair, jewellery or clothing can be caught in moving parts – risk of injury! Use a hair net or similar if you have long hair and wear close-fitting clothes when using the product.
• Prevent unintentional switching on of the tool. Always make sure that the on/off switch is switched off when you store, pick up or carry the appliance and before you connect or remove the battery from the appliance. Do not carry the tool with your finger on the on/off switch.
• Remove any adjusting tools, e.g. spanners, before turning the device on. The tool could spin out of control or seize up when switched on and cause injuries.
• Make sure you are stood firmly on the ground while working and avoid an abnormal posture. This makes it much easier to control the tool in unforeseen circumstances.
• If a mechanism for connecting a suction unit is provided, ensure it is properly connected and used. Using such a device can reduce dust related hazards.

General safety warnings for power tools

• Do not overload power tools. Only use power tools for their intended purpose. A suitable tool does the job better and, more importantly, more safely.
• Check the on/off switch before each use. Using the tool with a damaged on/off switch hinders control of the tool and is therefore very dangerous.
• Always remove the battery before adjusting or storing the appliance or changing attachments/acces-sories. This prevents you from turning the appliance on by accident.
• Keep power tools out of the reach of children. Do not allow people who are unfamiliar with the appliance and/or have not read and understood these original operating instructions to use it. Power tools are very dangerous in the hands of inexperienced users.
• Service the tool regularly and check for signs of damage, dirt, incorrect settings, wear and tear or other issues that may present a hazard. Ensure that damaged devices are repaired by a specialist before use. Poorly maintained tools often lead to accidents.
• Do not use the tool with worn or dirty cutting tools. Only suitable cutting tools should be used. Blunt or unsuitable cutting tools can get caught on something easily and lead to a loss of control over the tool.
• Use the tool and its accessories only for the specified purpose and in accordance with these original operating instructions. Also pay attention to the working conditions and the task that you plan to carry out. Improper use can lead to hazardous situations.
• Only use accessories and attachments that are compatible with the slots on the device.
• Never attempt to switch off safety mechanisms.
• Do not use the appliance on wet materials.
• Switch the appliance off immediately if the drive becomes blocked.
• Keep the handles and surfaces of the tool dry, clean and free of oil or lubricants. Slipping during opera-tion leads to a loss of control and accidents.
• Hold the tool firmly. A sudden stop of the drive transfers the kinetic energy to the tool itself. This may cause the tool to fall out of your hands – risk of injury!
• Condensation may form when the product is brought from a cold room into a warm one (e.g. during transportation). This can damage the product! For this reason, allow the product to warm up to room temperature before using it or inserting the battery. This may take several hours.

Safety warnings for battery-powered tools

• Only use batteries that are specifically designed for this power tool. Using other batteries might result in injury and/or fire hazards.
• Observe the safety and handling instructions in the original operating instructions of the battery and its charging device.
• Never leave the appliance unattended when it is connected to the battery. Remove the battery before moving away from the appliance.

Workstation safety

• Keep your workstation clean. Keep the work area well lit. A disorganised workstation or poor lighting can cause accidents.
• Keep children and other people away from the workstation! Distractions can cause accidents.
• Ensure that your working area is well ventilated.
• Never use the product next to or near flammable liquids or gases, air/gas mixtures (petrol vapours) or flammable solids/dust. Sparks may be generated when the product is used – risk of fire or explosion!

Specific safety instructions for jigsaws

• Always hold the jigsaw by the insulated handles. The saw blade could come into contact with hidden power lines or the mains cable and energise the metal parts of the saw. Danger of electric shock!
• Hold the jigsaw in place with both hands during use to ensure controlled handling.
• Keep body parts away from the saw blade during operation.
• Never touch the moving saw blade. Risk of injury! The saw blade will continue to move for a short period after the appliance is switched off.
• Never reach under the workpiece while working. Your hands could get into the running saw blade pro-truding from the workpiece and sustain injury.
• Before putting the saw down, wait until the drive has come to a complete standstill.
• The saw base surface must always rest firmly on the workpiece when you are working.
• Always fix the workpiece in place with suitable means. Never hold the workpiece in your hands or resting on your legs.
• Sawing materials that contain asbestos may generate dust dangerous to your health. Comply with gov-ernment regulations and manufacturer recommendations.
• If you need to restart the jigsaw inside the workpiece after an interruption, make sure that the saw blade has not or is not about to become jammed.

Residual risks
This appliance complies with technical regulations and relevant safety regulations. However, the following may still occur during use:

• Danger to the life and limbs of the user or other people.
• Damage to the appliance.
• Damage to other property.

Overview of product

1. Release lever for sliding shoe
2. Switch lock
3. On/off switch
4. Battery release button
5. Battery (not included)
6. LED light
7. Locking screw for rip fence
8. Protective cover
9. Guide for rip fence
10. Blade
11. Track supporting roller
12. Saw blade holder
13. Lever for pendulum stroke adjustment
14. Sliding shoe
15. Dust extraction socket

Preparation

Always remove the battery before attempting any installation or adjustment work or changing attachments or accessories. Inadvertent operation of the on/off switch (3) may cause injury.

Attaching/replacing the saw blade
Commercially available saw blades with a T-shaped slot (see illustration) will fit in the saw blade holder (12).

1. Fold up the protective cover (8).
2. Slide up the lock around the saw blade holder (12).
3. Insert the saw blade (10) with the teeth facing forwards into the slot of the saw blade holder (12) as far as it will go.
4. When inserting the saw blade, ensure that the back of the saw blade rests in the groove of the supporting roller (6).
5. Release the lock around the saw blade holder (12) to lock the saw blade in place.
6. Check that the saw blade (10) is securely seated before starting work by pulling on the saw blade (10). It must not come out of the saw blade holder (12).
7. Fold down the protective cover (8) again.
8. To remove the saw blade, slide the lock around the saw blade holder (12) upwards. The saw blade will be released and can then be removed.

Inserting/removing the battery

1. Slide the battery (5) into the battery compartment until it clicks into place.
2. To remove the battery, press the battery release button (4).
3. Then pull the battery (5) out of the battery compartment.

Mounting and adjusting the rip fence
The rip fence makes it possible to guide the jigsaw cleanly along a workpiece edge. It can be attached to both sides.

1. Slightly loosen the locking screw for the rip fence (7).
2. Slide the rip fence into the rip fence guide (9) in the sliding shoe (14).
3. Set the desired distance to the workpiece edge using the markings on the sliding shoe (14).
4. Retighten the locking screw for the rip fence (7). This screw can be screwed in on both sides of the sliding shoe (14).

Connecting a dust extraction system
In order to avoid dust from entering the respiratory tract and to prevent an unclean workplace, a dust ex-traction system should always be used. A household vacuum cleaner, a wet-dry vacuum or a professional dust extraction system can be connected for this purpose.

1. Insert the adapter for the dust extraction into the corresponding socket (15) on the device.
2. Connect the suction hose of your dust extraction system to the connection on the adapter.

Operation

Adjusting the cutting angle

1. Move the sliding shoe release lever (1) forwards.
2. Slide the sliding shoe (14) forwards slightly to release the locking mechanism.
3. Set the desired cutting angle. The angle is shown on a scale on the sliding shoe (14) and can be set in 15° steps within a range of +/- 45°.
4. Push the sliding shoe (14) backwards again until it clicks into the groove that corresponds to the angle setting.
5. Move the sliding shoe release lever (1) backwards again to secure the sliding shoe (14) in place.

Setting the pendulum stroke
Set the desired pendulum stroke with the pendulum stroke adjustment lever (13):

• “Exact” position > pendulum stroke switched off
• Position 1 > low pendulum stroke
• Position 2 > medium pendulum stroke
• Position 3 > maximum pendulum stroke

The pendulum stroke causes a pendulum movement of the saw blade. The smaller the pendulum stroke, the cleaner the cut. A larger pendulum stroke means faster cutting progress, but the edge of the cut is not as clean.
When sawing thin workpieces or when cutting curves, do not set a pendulum stroke, or only set a low pendulum stroke.

Switching on/off and adjusting the stroke rate
During operation, the protective cover (8) must always be folded down.

• Press and hold the switch lock (2) to the left or right.
• Press the on/off switch (3) to turn on the jigsaw.
• The more pressure you apply to the on/off switch (3), the faster the motor and the more strokes will be performed. This guarantees a highly sensitive control, as required at the beginning of the saw cut or for very precise cuts.
• To turn off the jigsaw, simply release the on/off switch (3).

After starting the motor, the switch lock (2) can be released.
When the jigsaw is switched on, the LED light (6) lights up the cutting area.

Troubleshooting

No function, the saw cannot be switched on.

• The battery is depleted. Charge the battery using the corresponding charger.
• The battery is not correctly inserted into the slot on the appliance.

The saw blade does not move.

• Immediately switch off the jigsaw and disconnect the battery from the appliance.
• Check if a foreign object is blocking the saw blade.
• If necessary, remove the saw blade and/or remove the foreign object.

The saw cut is not clean and/or the edges of the cut are frayed.

• The saw blade is worn out or damaged and must be replaced.
• A saw blade that is unsuitable for the material or saw cut type was used.
• You put too much pressure on the saw when sawing. Try sawing with less forward pressure.
• Protect sensitive materials (e.g. coated chipboard) with adhesive tape. The adhesive tape prevents fraying at the cutting edge. A thin block of wood can also be cut at the same time to prevent fraying at the cutting edge.
• The pendulum stroke is set too high. Use a lower setting.

Cleaning and maintenance

Before cleaning or servicing the appliance, switch it off and remove the battery.

Under no circumstances should you service any of the components in the interior of the product, therefore never open/dismantle it. Repair and maintenance work (including opening the product) must be done by a technician or specialist repair centre.
Do not allow water or moisture to get inside the device.

Use a slightly damp cloth to clean the product. Do not use any aggressive cleaning agents or chemicals. Improper cleaning agents can cause discolouration on the plastic surface. Never use scouring agents, alcohol, petrol, spirits or other similar liquids to clean the product.

Wear protective gloves during maintenance and cleaning work to prevent injury from sharp edges or the saw blade.

Maintenance

• Check the saw blade for signs of wear and tear before and after each use.
• Replace the saw blade when it becomes worn out.
• Never use saw blades that are not suitable for the appliance.

Cleaning

• Always clean the product immediately after use to prevent dust and dirt from settling.
• Keep dust and dirt off the safety mechanisms, ventilation slots and the motor housing.
• Thorough cleaning keeps the product in a usable condition and prolongs its lifespan. A good craftsman is careful with his tools!
• Remove dust and wood shavings using a clean, long-haired brush and a vacuum cleaner. Compressed air (at a low pressure) can also be used.
• Use a dry, clean and lint-free cloth to clean the exterior of the product.

Declaration of Conformity (DOC)

Conrad Electronic SE, Klaus-Conrad-Straße 1, D-92240 Hirschau, hereby declares that this product conforms to the following directives:
2006/42/EC
2014/30/EU
2011/65/EU + 2015/863/EU
It was manufactured in accordance with the following standards:
EN 62841-1:2015+AC:15
EN 62841-2-11:2016
EN 55014-1:2017
EN 55014-2:2015

Click on the following link to read the full text of the EU Declaration of Conformity: www.conrad.com/down-loads
Select a language by clicking on the corresponding flag symbol, and then enter the product order number in the search box. The original EU Declaration of Conformity is available for download in PDF format.

Transport and storage

• Transport the appliance in its original packaging to avoid damage in transit.
• Store the appliance in a clean and dry place.
• Store the appliance, the original operating instructions and the accessories in the original packaging. This ensures that you will always have all the necessary information and accessories at hand.

Disposal

Product
All electrical and electronic equipment placed on the European market must be labelled with this symbol. This symbol indicates that this device should be disposed of separately from unsorted municipal waste at the end of its service life.

All owners of waste equipment are obliged to dispose of waste equipment separately from unsorted mu-nicipal waste. Before handing the old device to a collection point, end users are required to separate old batteries which are not enclosed by the old device, as well as lamps which can be removed from the old device without any damage.

Distributors of electrical and electronic equipment are legally required to accept waste equipment free of charge. Conrad offers the following free return options (further information is available on our website):

• At our Conrad stores
• At the collection points established by Conrad
• At the collection points of public waste disposal agencies or at the collection systems set up by manufacturers and distributors in accordance with the German Electrical and Electronic Equipment Act.

The end user is responsible for deleting personal data on the old device before disposal.
Please note that in countries outside Germany, other obligations may apply to the return and recycling of old devices.

(Rechargeable) batteries
Remove any inserted batteries and dispose of them separately from the product. As the end user; you are required by law to return all used batteries (Battery Directive). They must not be placed in household waste.

Batteries/rechargeable batteries containing hazardous substances are labelled with this symbol to indi-cate that disposal in household waste is forbidden. The abbreviations for heavy metals in batteries are: Cd=Cadmium, Hg=Mercury, Pb=Lead (marked on batteries, e.g., under the rubbish bin symbol shown to the left).

Used batteries can be returned to local collection points, our stores or battery retailers. You thus fulfil your statutory obligations and contribute to environmental protection.

Before disposal, the exposed contacts of batteries must be fully covered with a piece of adhesive tape to prevent short-circuits. Even if batteries are depleted, the remaining energy may present a hazard in the event of a short- circuit (bursting, severe heating, fire, explosion).

Technical data

Rated voltage………………………………………………………………. 20 V/DC

Suitable rechargeable batteries (not included)………………… TOOLCRAFT 20 V/2.0 Ah (item no. 1881809)

TOOLCRAFT 20 V/4.0 Ah (item no. 1881810) TOOLCRAFT 20 V/5.0 Ah (item no. 2331500)

Suitable charger (not included)……………………………………… TOOLCRAFT 20 V/2.3 A (item no. 1881811)

TOOLCRAFT 20 V/5.0 A (item no. 1881812) TOOLCRAFT 20 V/ 2x 4.5 A (item no. 2388640)

Rated idling stroke rate n0………………………………………………………………… .. 0-2300/min

Stroke………………………………………………………………………… 25.4 mm

Pendulum stroke…………………………………………………………. 3 steps + switched off

Cutting angle……………………………………………………………. .. 0-45° (in both directions)

Max. cutting depth………………………………………………………. 65 / 8 mm (wood/metal)

Sound pressure level LPA  (according to EN 62841)………….. 76 dB(A)

Sound power level LWA (according to EN 62841)……………… 87 dB(A)

Standard deviation K…………………………………………………… 3 dB (A)

Vibration level (in accordance with EN 62841)………………… 6.026 m/s² (wood cut) / 7.736 m/s² (metal cut)

Uncertainty K……………………………………………………………… 1.5 m/s²

Weight……………………………………………………………………….. 1.95 kg

Dimensions…………………………………………………………………. 235 x 75 x 210 mm

Operating/storage conditions………………………………………… 10 to +35 °C / <85 % relative humidity

Attention!
The noise level of the appliance may exceed 80 dB(A). Wear suitable ear defenders to prevent hearing damage.

The vibration emission value stated in this manual was obtained using a standardised EN 62841 test pro-cedure. The result can be used to compare vibration levels of different electrical tools. It can also be used to obtain a preliminary estimate of your exposure to vibrations.

The specified value indicates the vibration level when the tool is used for its intended purpose. The actual vibration level may differ from the specified value if the tool is used for other purposes, if other tools are used, or if the tool has not been serviced properly. These factors can considerably increase your exposure.

For an accurate estimate of your exposure, account for the times when the appliance is switched off or not in use. These factors can considerably reduce your exposure.

Take additional safety measures to protect the user against the effects of vibration, e.g.: Maintenance of electric tool and insertion tools, keeping your hands warm, organisation of work processes.

This is a publication by Conrad Electronic SE, Klaus-Conrad-Str. 1, D-92240 Hirschau (www.conrad.com).
All rights including translation reserved. Reproduction by any method, e.g. photocopy, microfilming, or the capture in electronic data processing systems require the prior written approval by the editor. Reprinting, also in part, is prohibited. This publication represent the technical status at the time of printing.
Copyright 2022 by Conrad Electronic SE.

References

• Conrad Electronic » Alle Teile des Erfolgs
• Conrad Electronic – Alle Teile des Erfolgs
• Conrad Electronic » All parts of success
• Contact
• Download center
• Conrad Electronic Online Shop » Alle Teile des Erfolgs

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