TOOLCRAFT KLK-118 Cordless Compressor Instruction Manual

June 3, 2024
Toolcraft

Original Operating Instructions
KLK-118 Cordless Compressor, 10 Bar
Item No. 2149347

Introduction

Dear customer,
Thank you for purchasing this product.
This product complies with the statutory national and European requirements.
To maintain this status and to ensure safe operation, you as the user must observe these operating instructions!
These operating instructions are part of this product. They contain important notes on commissioning and handling. Also consider this if you pass on the product to any third party. Therefore, retain these operating instructions for reference!
If there are any technical questions, please contact: www.conrad.com/contact
Rechargeable Battery and Charger
This product is not supplied with battery and charger. You need a suitable battery and a charger: See section “Spare Items (Batteries / Chargers)” for further information.

Explanation of Symbols

The symbol with the exclamation mark in the triangle is used to indicate important information in these operating instructions. Always read this information carefully.
The arrow symbol indicates special information and advice on operation.
Use eye protection.
Use hearing protection.
Wear a dust mask
Read the operating instructions completely before using the product.

Intended Use

This device is intended for inflating items such as tires, sports balls, water balls, and air mattresses. The device is also intended to be used for deflating low pressure items such as water balls, air mattresses or similar.
Contact with moisture must be avoided under all circumstances.
For safety and approval purposes, you must not rebuild and/or modify this product. If you use the product for purposes other than those described above, the product may be damaged. In addition, improper use can result in short circuits, fires, electric shocks or other hazards. Read the instructions carefully and store them in a safe place. Make this product available to third parties only together with its operating instructions.
All company names and product names are trademarks of their respective owners. All rights reserved.

Delivery Content

  • Compressor
  • High pressure hose
  • Tips:
    • Presto valve
    • Tapered
    • Sport ball needle
  • Operating instructions

Up-to-Date Operating Instructions

Download the latest operating instructions at www.conrad.com/downloads or scan the QR code shown. Follow the instructions on the website.

Features and Functions

  • 2 power settings
  • Cordless
  • Inflate / deflate function
  • Separate hoses for low and high pressure applications
  • 3x tips included

Important Safety Instructions

  • Always use protective goggles, a cap and mask when using the compressor.
  • Never direct a jet of compressed air toward people or animals. Take care not to blow dust and dirt towards yourself or others. Following this rule will reduce the risk of serious personal injury.
  • Warning – Electric shock could occur if used on wet surfaces. Do not expose to rain. Store indoors
  • Never block inlet and/or outlet. Increased motor revolution may cause overheating and / or dangerous fan breakage.
  • This device is not intended to be used by persons (including children) with reduced physical, sensory or mental abilities or lack of experience and / or lack of knowledge unless they are supervised by a person responsible for their safety or have received instructions on how to use the device.
  • Children should be supervised to ensure that they do not play with the device.
  • Never operate the machine while people, especially children, or pets are nearby
  • Do not use as a breathing device
  • Do not inject air into body openings. This can lead to serious or even fatal injury.
  • SAVE THESE INSTRUCTIONS.
  • DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

Safety Instructions

Read the operating instructions carefully and especially observe the safety information. If you do not follow the safety instructions and information on proper handling in this manual, we assume no liability for any resulting personal injury or damage to property. Such cases will invalidate the warranty/guarantee.
a) General Information

  • The device is not a toy. Keep it out of the reach of children and pets.
  • Do not leave packaging material lying around carelessly. This may become dangerous playing material for children.
  • Protect the appliance from extreme temperatures, direct sunlight, strong jolts, high humidity, moisture, flammable gases, steam and solvents.
  • Do not place the product under any mechanical stress.
  • If it is no longer possible to operate the product safely, take it out of operation and protect it from any accidental use. Safe operation can no longer be guaranteed if the product:
    • is visibly damaged,
    • is no longer working properly,
    • has been stored for extended periods in poor ambient conditions or
    • has been subjected to any serious transport-related stresses.
  • Please handle the product carefully. Jolts, impacts or a fall even from a low height can damage the product.
  • Also observe the safety and operating instructions of any other products which are connected to the product.
  • Consult an expert when in doubt about the operation, safety or connection of the device.
  • Maintenance, modifications and repairs must only be completed by a technician or an authorised repair centre.
  • If you have questions which remain unanswered by these operating instructions, contact our technical support service or other technical personnel.

b) Work Area

  • Keep your work area clean and well lit. Cluttered or dark areas can cause accidents.
  • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
  • Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

c) Battery and Charger

  • Refer to the battery and battery charger operating instructions for further information.

d) Use and Care

  • Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
  • Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
  • Disconnect the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
  • Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
  • Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools
  • Keep handles dry, clean and free from oil and grease.

e) Personal

  •  Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool when you are tired or under the influence of drugs, alcohol or medication. A moment of inattention when operating the power tool may result in serious personal injury.
  • Use safety equipment. Always wear eye protection. Use of other safety equipment such as a dust mask, non-skid safety shoes, a hard hat, or hearing protection whenever it is needed will reduce the risk of personal injury.
  • Avoid accidental starts. Do not carry the compressor with your finger over the power on button.
  • Do not reach out too far when working. Keep your feet firmly on the ground at all times. This will enable you retain control over the power tool in unexpected situations.
  • Dress safely. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from the power tool. Loose clothes, jewellery or long hair can become entangled in the moving parts.
  • If there are devices for connecting dust extraction and collection facilities, please ensure that they are attached and used correctly. Using such devices can reduce dust-related hazards.

f) Compressor

  • Keep the exterior of the compressor dry, clean and free from oil & grease. See section “Care and Cleaning” for further information.
  • Do not exceed the pressure rating of any component in the system.
  • Protect material lines and air lines from damage or puncture. Keep hose and power cord away from sharp objects, chemical spills, oil, solvents and wet floors.
  • Risk of bursting when using with objects the compressor output pressure is greater than marked maximum pressure of item to be inflated. Do not use for objects with a rated pressure greater than 10 bar (approx. 150psi).
  • Inspect unit for cracks, pin holes, or other imperfections that could cause the compressor to become unsafe. Never cut or drill holes in the compressor.
  • Always be aware that misuse or improper handling of this compressor can cause injury to yourself and others.
  • Never leave a compressor unattended with the air hose attached to the item is being inflated.
  • Do not continue to use a compressor or hose that leaks air or does not function properly.
  • Always disconnect the air supply and power supply before making adjustments, servicing or when the unit is not in use.
  • Do not attempt to pull or carry the compressor by an attached air hose.
  • Protect your lungs. Wear a face or dust mask if the operation is dusty. Following this rule will reduce the risk of serious personal injury.
  • Do not use this unit to spray chemicals.
  • Check damaged parts. Before further use of the compressor, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breaking of parts, mounting and any other conditions that may affect its operation.
  • To reduce the risk of over inflation, use a reliable pressure gauge periodically during inflation. The pressure gauge on the compressor is for reference only and is therefore not binding for exact values.
  • Allow pump to cool for ten minutes after each 10 minutes of continuous operation. Never block the inflating or deflating outlets while operating.
  • Stand 3 m away from the object that is being inflated.
  • Risk of Bursting. Carefully monitor objects during inflation.
  • When inflating items rated for 0.7 bar (approx. 10 psi) or less, inflate in short bursts and check after each burst by feel or determine accurate pressure using a calibrated measuring device.

Operating Elements

TOOLCRAFT KLK-118 Cordless Compressor - 1

1 Carry handle
2 Pressure gauge
3 Power switch
4 Air vent
5 Low pressure hose tip (with pinch valve adaptor)
6 Inflator
7 Deflator| 8 Low pressure hose attachment point
9 Low pressure hose
10 LED light
11 High pressure hose
12 Presta valve tip
13 Tapered tip
14 Sports ball needle
15 Battery pack (not included)
---|---

Insert / Remove Battery (Not Included)

  • Set the power switch (3) to O.
  • To insert a battery pack (15), align the tab on the battery with the slot on the base of the housing.
  • Hold the tool and battery pack firmly without touching the power switch (3).
  • Slide the battery all the way in until it locks into place with a “click”. Make sure it is securely fixed in place before letting go.
  • Do not use force when inserting the battery. If it does not slide in easily, the battery is not being inserted correctly.
  • Press the battery release button to remove the battery pack.

TOOLCRAFT KLK-118 Cordless Compressor - 2

Power (Low / High / Off)

When inflating items rated for 0.7 bar (approx. 10 psi) or less, inflate in short bursts and check after each burst by feel or determine accurate pressure using a calibrated measuring device.

  • Power on:
    • Switch to the “I” position for low pressure.
    • Switch to the “II” position for high pressure.
  • Power off by switching to the “O” position.

The LED light (10) activates when the power is switched on. The LED will deactivate after 20 seconds after the power is switched off.

Low Pressure Hose

Overheating can occur if the low pressure hose (9) is blocked. Always check that the low pressure hose is free of obstructions. Disconnect the pinch valve adaptor (5) when not in use.
To help protect the hose from breaking, do not use excessive force when connecting or disconnecting the hose from the compressor.
The low pressure hose is used to inflate low pressure items such as air mattresses, pools, and floats. Use a precision gauge for low pressures.
The low pressure hose can be used to extract air from inflated items.
a) Pinch Valve Adaptor

  • The low pressure hose (9) comes with a pinch valve adaptor attached to the tip (5). It is used for items with smaller openings or pinch valves.
  • Insert the pinch valve adaptor into a pinch valve so that the tip of the adaptor is inserted past the inner “flap” inside the valve.

b) Inflating

  • Align the slots in the hose (8) with the pins on the sides of the inflator (6), then turn clockwise until the parts lock together.
  • Insert the hose tip into the item to be inflated.
  • Set the power switch (3) to low pressure “I” to begin inflating.
  • Monitor the pressure gauge (2), and set the power switch to 0 to turn off when the desired pressure is reached.
  • Turn the hose counterclockwise until the parts unlock, then remove it.
  • Store the hose in the hose wrap on the left of the unit.

c) Deflating

  • Align the hose with the deflator (7) opening, then push together until the hose is fully inserted.
  • Insert the hose tip into the item to be deflated.
  • Set the power switch (3) to low pressure “I” to start deflating.
  • When the object has been deflated, set the power switch to 0 to turn off.
  • Remove the hose by gently pulling it away until the parts separate.
  • Store the hose in the hose wrap on the side of the unit.

High Pressure Hose

When inflating items rated for 0.7 bar (approx. 10 psi) or less, inflate in short bursts and check after each burst by feel or determine accurate pressure using a calibrated measuring device.
The air chuck on the high pressure hose can be used without adaptors to inflate tires or for application that have a valve stem which fits the air chuck opening.
a) Inflating

  • Place the air chuck over the valve stem and lock into place.
  • Set the power switch (3) to high pressure “II” to start inflating.
  • Monitor the pressure gauge (2), and when the desired pressure is reached set the power switch to 0 to turn off.
  • Release a tip or valve stem by lifting the air chuck clamp.
  • Store the hose in the hose wrap on the side of the unit.

b) Accessory Tips

  • Three tips have been included for different applications:
    • The tapered tip (13) can be used on smaller pinch valves to inflate items which usually require the user to inflate them by blowing air into them such as floats and children’s toys.
    • The sports ball needle (14) can be used to inflate sports balls or items that requires a sports ball needle.
    • The presta valve tip (12) commonly found on bicycle tires.
  • Attach a tip by inserting it into the air chuck, then close the clamp until it locks into place.
  •  Release a tip by lifting the air chuck clamp.

Care and Cleaning

Do not use any aggressive cleaning agents, rubbing alcohol or other chemical solutions as they can cause damage to the housing and malfunctioning.

  • Turn the power off, remove the battery, and disconnect all peripherals before cleaning.
  • Keep all air vents and engine housing clean.
  • Clean the product with a dry, fibre-free cloth.

Spare Items (Batteries / Chargers)

Item No. Description
1881809 Li-ion rechargeable battery (AP-1000 20 V/2 Ah)
1881810 Li-ion rechargeable battery (AP-1100 20 V/4 Ah)
1881811 20 V 2.3 A charger ALG-1000 for (AP-1000 20 V/2 Ah)
1881812 20 V 5.0 A charger ALG-1100 for (AP-1100 20 V/4 Ah)

Visit the Conrad website and search Item No. 2149347 for information about any optional accessories, spares, or replacement parts.

Declaration of Conformity (DOC)

Conrad Electronic SE, Klaus-Conrad-Straße 1, D-92240 Hirschau hereby declares that this product conforms to the following directives:
2006/42/EC
2014/30/EU
2011/65/EU
It was manufactured in accordance with the following standards:
EN1012-1:2010
EN1012-2:1996+A1: 2009
EN ISO12100:2010
EN 60204-1:2018
EN IEC 55014-1:2021
EN IEC 55014-2:2021
Click on the following link to read the full text of the EU declaration of conformity: www.conrad.com/downloads
Select a language by clicking on a flag symbol and enter the product order number in the search box. You can then download the EU declaration of conformity in PDF format.

Disposal

This symbol must appear on any electrical and electronic equipment placed on the EU market. This symbol indicates that this device should not be disposed of as unsorted municipal waste at the end of its service life.
Owners of WEEE (Waste from Electrical and Electronic Equipment) shall dispose of it separately from unsorted municipal waste. Spent batteries and accumulators, which are not enclosed by the WEEE, as well as lamps that can be removed from the WEEE in a non-destructive manner, must be removed by end users from the WEEE in a non-destructive manner before it is handed over to a collection point.
Distributors of electrical and electronic equipment are legally obliged to provide free take-back of waste. Conrad provides the following return options free of charge (more details on our website):

  • in our Conrad offices
  • at the Conrad collection points
  • at the collection points of public waste management authorities or the collection points set up by manufacturers or distributors within the meaning of the ElektroG

End users are responsible for deleting personal data from the WEEE to be disposed of.
It should be noted that different obligations about the return or recycling of WEEE may apply in countries outside of Germany.

Technical Data

Operating voltage ………………………………………20 V Li-ion battery
Battery life ………………………………………………… approx. 15 min (2000 mAh battery / max power setting) approx. 30 min (4000 mAh battery / max power setting)
Pressure …………………………………………………..0 – 10 bar (approx. 150 psi)
HVLP ……………………………………………………….13 L/min at 2.4 bar (approx. 0.46 SCFM at 35 psi)
Flow rate …………………………………………………..235 L/min (approx. 8.3S CFM)
Sound emission level ………………………………….LpA : 85.56 dB(A) KpA =3 dB(A)
Sound power level ……………………………………..LwA : 97.27 dB(A) KwA =3 dB(A)
Operating/Storage conditions ………………………0 to +40 °C, <85 % RF (non-condensing)
Dimensions (L x W xH) ……………………………….240 x 165 x 170 mm
Weight ……………………………………………………..1.6 kg
The noise level of the appliance may exceed 80 dB(A). Wear suitable ear defenders to prevent hearing damage.
This is a publication by Conrad Electronic SE, Klaus-Conrad-Str. 1, D-92240 Hirschau (www.conrad.com).
All rights including translation reserved. Reproduction by any method, e.g. photocopy, microfilming, or the capture in electronic data processing systems require the prior written approval by the editor. Reprinting, also in part, is prohibited.
This publication represent the technical status at the time of printing.
Copyright 2022 by Conrad Electronic SE.
2149347_v3_1122_02_dm_2L

References

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