COOLON MC22-XXX-12 Machine Light Emergency Kit Instructions
- June 13, 2024
- COOLON
Table of Contents
- COOLON MC22-XXX-12 Machine Light Emergency Kit
- Product Information
- DIMENSIONS
- Technical Specifications
- WIRING DIAGRAM
- INSTALLATION INSTRUCTIONS
- Commissioning Test
- Emergency Pack Troubleshooting
- Battery Replacement Procedure
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
COOLON MC22-XXX-12 Machine Light Emergency Kit
Product Information
The Machine Light Emergency Kit is a portable emergency lighting solution designed for mobile plant applications. It includes an Extra Low Voltage Emergency Power Pack (ELV EMP) that provides a minimum of 10 minutes of emergency lighting at a maximum load of 100W. The dimensions of the ELV EMP are 280mm (length) x 160mm (width) x 102.4mm (height). The kit also includes a G104 JunctionBox with dimensions of 481mm (length) x 58mm (width) x 64mm (height).
Technical Specifications
- Product Name: Machine Light Emergency Kit
- Model: MC22-XXX-12
- Emergency Lighting Duration: Minimum 10 minutes at maximum load of 100W
Installation Instructions for MC22-XXX-12
- Remove the 4x socket head screws to separate the base and the main assembly.
- Secure the base to the mounting surface.
- Place the main assembly onto the base and secure using the 4x socket head screws.
- Your Machine Light is now ready to be connected!
Installation Instructions for EMP-724-036AL-ELV
- Bolt the ELV EMP to a flat surface.
- Connect power to the 24VDC terminal block from a source that only loses power in case of an emergency.
- If attaching to a pole, use the U-Bolt Pole Mounting Plate for AL036 Enclosure (ACC-PMB-XXXX-PL100-GAL) available separately.
- Mount the splitting junction box central to the emergency luminaires and ensure the emergency loom can reach the EMP.
- Connect the luminaires to the respective terminal in the junction box.
- Connect the emergency loom to the EMP enclosure.
- The ELV EMP system is now ready for commissioning.
Emergency Pack Operating Modes
The ELV EMP allows only non-maintained operation. The emergency luminaires will energize in emergency operation when power is lost.
Commissioning Test
To test the emergency pack operation:
- Connect the EMP to power. The Red Indicator LED on the lid willilluminate to indicate power presence.
- If the Indicator LED is flashing, check that the batteryisolation switch is in the ON position. If it’s still flashing, refer to the EMP TROUBLESHOOTING section for further details.
- Press the TEST BUTTON on the lid to simulate a power outage. The Red Indicator LED will stop.
DIMENSIONS
KIT INCLUDES:
- Machine Light LED luminaires 12V
- Junction box
- Emergency luminaire connection loom
- ELV emergency pack
- Machine Light DT extension looms
MC22-XXX-12
Technical Specifications
- Voltage In
- 12 – 16 VDC
- Power
- 20W @ 13.5 VDC
G104 Junction Box
Extra Low Voltage Emergency Power Pack (ELV EMP)
Technical Specifications
- Voltage In
- 20 – 30 VDC
- Power
- 30W
NOTE
- The Coolon ELV EMP is designed for mobile plant applications.
- The ELV EMP provides minimum of 10 minutes emergency lighting at maximum load of 100W
ATTENTION:
ELV EMP must be installed in the upright position Pole Mounting Kits are
available designed for mountingproducts on a variety of poles used in the
industry.
For more information visit: http://www.coolon.com.au/ind-acc-pdf.
WIRING DIAGRAM
INSTALLATION INSTRUCTIONS
MC22-XXX-12
Step 1
Remove the 4x socket head screws to separate the base and the main assembly.
Step 2
Secure base to the mounting surface.
Step 3
Place main assembly onto the base and secure using 4x socket head screws from
Step 1.
Step 4
Your Machine Light is now ready to be connected!
Step 1
Bolt the ELV EMP to a flat surface.
If attaching to a pole, use the U-Bolt Pole Mounting Plate for AL036 Enclosure (ACC-PMB-XXXX-PL100-GAL) available separately. Download the document below for more information: http://www.coolon.com.au/mounting-acc-pdf.
Step 2
Connect power to the 24VDC terminal block.
NOTE: The 24VDC supply is to be provided from a source which only loses
power in case of an emergency.
Step 3
Mount the splitting junction box central to the emergency luminaires. Ensure
the emergency loom can reach the EMP.
Step 4
Connect the luminaires to the respective terminal in the junction box.
Step 5
Connect the emergency loom to the EMP enclosure. The ELV EMP system is now
ready for commissioning.
Battery Details
- Unit only designed to operate using either LEAD CRYSTAL® or VRLA batteries.
- Recommended battery listed below. Contact Coolon for replacement batteries.
MANUFACTURER
- Betta Batteries
MODEL
- 6-CNFJ-7.2
CAPACITY
- 12V, 7.2Ah / 20HR
Emergency Pack Operating Modes
NON-MAINTAINED
Emergency use only.
The ELV EMP allows only non-maintained operation. The emergency luminaires
willenergise in emergency operation, i.e: when power is lost.
Commissioning Test
- Energise the ELV EMP and turn the battery isolation switch ON.
- Once energised allow up to 10 seconds for the ELV EMP controller to go through the self-test procedure.
- Batteries are labelled with their last charge date. If the batteries have not been used more than 3 months, they have to cycle 2–3 times to restore their capacity.
- A typical cycle includes a 16 hour charge followed by a complete discharge.
- The ELV EMP will provide a minimum 10 minutes of emergency lighting when using a maximum load of 100W.
Emergency Pack Operation
- Once the EMP is connected to power the Red Indicator LED on the lid will illuminate to indicate power presence.
- If the Indicator LED is flashing, check that the battery isolation switch is in the “ON” position.
- If the battery isolation switch is in the “ON” position and the Red Indicator LED is still flashing, see the EMP TROUBLESHOOTING section for further details.
- Pressing the “TEST BUTTON” on the lid will disconnect the power simulating a power outage. The Red Indicator LED will stop illuminating and the EMP will operate in emergency mode if the battery isolation switch is in the “ON” position.
- Critical system fault is indicated by the flashing Red Indicator LED during power presence.See the EMP TROUBLESHOOTING section for further details.
Emergency Pack Troubleshooting
On-board processor monitors the state of the EMP modules and periodically checks the batteries. Internal operations and fault conditions are signalled by on-board LEDs. Critical Fault will cause external Indicator LED to flash.
Error Code: RED LEDs (Internal Fault Indicator)
Error Code: Internal RED Fault indicator LEDs used for internal
diagnostics. LEDs indicate internal faults using binary codes.
Error Code: In the event external Indicator LED is flashing, information
about the internal LED status may help diagnostic and fault rectification on-
site. Contact COOLON support (support@coolon.com.au) for guidance.
Charger 2: GREEN LEDs (Operating Mode Indicator)
Charger 1: POWER LED will illuminate when mains is present.
Power: CHARGER 1 and CHARGER 2 LEDs flash during charge and stay ON once
the individual respective batteries are fully charged.
Battery Replacement Procedure
-
Isolate power supplied to the EMP.
-
Put battery isolation switch to “OFF” position.
-
Disconnect the spade terminals from the batteries.
NOTE: Do not use any conductive material to remove the terminal connector. -
Loosen the top then the bottom battery housing keeping the captivescrews within the housings.
-
Remove the batteries and insert new batteries.
NOTE: Fit the rubber battery tray to the new batteries before installation. The spade terminals connector must fit snug on the terminal – if theterminal connection is loose compress the connector slightly to ensure a sturdy connection. -
Tighten the bottom then the top battery housing. The batteries should sit snug with the battery housing flat on the base.
-
Carefully connect respective spade terminals observing battery polarity.
NOTE: Black wire always connects to negative terminal of the battery. Battery wiring diagram is provided on the right.
Storage Shelf Life
The ELV EMP has a storage shelf life of up to 12 months when stored at a
temperature of 20±5°C. Storage temperatures outside of 20±5°C but within the
prescribed unit operating temperature limit will result in a decreased product
shelf life of up to 6 months.
If the ELV EMP cannot be commissioned (put into in-service operation) within
the prescribed shelf life then it should be put through a charge cycle (see
below).
Following a charge cycle, the unit can be stored for a further period
appropriate to the storage temperature. Failure to comply with the above
requirements may result in irreparable damage to the battery since such a
state would permanently alter the battery chemistry, this type of failure is
not covered by warranty. The charge cycle procedure is as follows:
- Connect the unit to mains supply, Control line connection does not need to be made, just A, N, E
- Turn the battery isolation switch to the ON (connected) position
- Energise the unit and allow to charge for 16 hours (a red indicator should be observed, the indicator should not flash)
- De-energise the unit and disconnect mains supply
- Turn the battery isolation switch to the OFF (disconnected) position
- Pack the unit for storage
- support@coolon.com.au
- aus. 1300 287 533
- intl. +613 8681 3633
- www.coolon.com.au.
- www.coolon.com.au.
Product must be installed by a suitably qualified person. All documentation is subject to change without notice. Refer to our website for the latest information.