COOLON Emergency Power Pack (EMP) Instruction Manual

COOLON Emergency Power Pack (EMP)

Product Information

Product Usage Instructions

1. Ensure the EMP is installed in the upright position.
2. If pole mounting is required, use the Pole Mounting Kits available from Coolon’s website: http://www.coolon.com.au/ind-acc-pdf.
3. Before conducting any work, isolate the mains supply externally.
4. During a fault condition, mains must be connected and the battery isolation switch must be in the ON position for accurate error indicators.
5. Choose the appropriate operating mode for your needs:

indicator will indicate mains
presence with Red Indicator LED ON.
Maintained| 3 Wires: Always ON, Constant Active Only| Luminaire light ON. Red LED indicator will indicate mains
presence with Red Indicator LED ON.
Switched| 4 Wires: Constant Active and Switched Active| Luminaire light ON or OFF. Red LED indicator will indicate
mains presence with Red Indicator LED ON.

Note: The Control and Earth terminals are present only for specific wiring configurations.

Emergency Pack Operation

1. Perform the initial installation with the mains line de-energized.
2. Wire and secure the Active, Neutral, Earth, and Control (optional) wires in their respective terminals.
3. If no Control wire is present and a Maintained Mode is required, bridge the C (Control) and A (Active) terminals using a link (not included).
4. If a non-maintained mode is desired, leave the C (Control) terminal unconnected.
5. If the Control wire is present, ensure that induced voltage on the Control wire does not exceed 10V.
6. Once the EMP is connected to mains, the Red Indicator LED on the lid will illuminate to indicate mains presence.
7. If the Indicator LED is flashing, check that the battery isolation switch is in the ON position.
8. If the battery isolation switch is ON and the Indicator LED is still flashing, refer to the EMP TROUBLESHOOTING section in the manual for further details.

For more information and updates, please visit Coolon’s website periodically.

DIMENSION

Emergency Power Pack (EMP)

Technical Specifications

• Voltage In
  120 – 277VAC 50/60Hz

• Power
  100W

• IP Rating
  IP54

• Operating Temperature
  0 to +50°C

ATTENTION

• EMP must be installed in the upright position.
• Pole Mounting Kits are available designed for mounting products
• on a variety of poles used in the industry.
• For more information visit: http://www.coolon.com.au/ind-acc-pdf.
• Isolate mains supply externally before conducting any work.
  • Note: Mains connection to either terminal will energise both terminals.
  • Risk of shock: During fault condition mains must be connected and the battery isolation switch must be in the ON position for the error indicators to be accurate.

Installation Instructions

1. Mount the EML luminaire and EMP in suitable locations – ensure the EM cable from the luminaire can reach the EMP.
2. Connect the EM cable to the EMP.
3. The EM cable has a moulded connector for direct connection to the mating panel mount connector on the EMP.
4. Connect mains supply cable to the mains terminal – see connection options below for different modes of operation.
   • NOTE: If mains loop in-out is not required and EM terminal connection is preferred then speak to your Coolon sales representative regarding part number EMP-724-036AL-DEO

Emergency Pack Operating Modes

NON-MAINTAINED
Emergency use only

MAINTAINED
Always ON

SWITCHED
Conventional luminaire use with emergency backup

OPERATION STATE          ACTIVE                        CONTROL LUMINAIRE STATE          DESCRIPTION

Non-Maintained| ON| N/A| OFF| Luminaire light OFF. Red LED indicator will indicate mains presence with Red Indicator LED ON.
Non-Maintained| OFF| N/A| ON-EM| Luminaire light ON in EM mode (power supplied from battery). Red LED Indicator will not be visible.
Maintained| ON| ON (Link)| ON| Luminaire light ON. Red LED indicator will indicate mains presence with Red Indicator LED ON.
Maintained| OFF| OFF (Link)| ON-EM| Luminaire light ON in EM mode (power supplied from battery). Red LED indicator will not be visible.
Switched| ON| ON| ON| Luminaire light ON. Red LED indicator will indicate mains presence with Red Indicator LED ON.
Switched| ON| OFF| OFF| Luminaire light OFF. Red LED indicator will indicate mains presence with Red Indicator LED ON.
Switched| OFF| ON or OFF| ON-EM| Luminaire light ON in EM mode (power supplied from battery). Red LED indicator will not be visible.

Battery Details

Unit only designed to operate using LEAD CRYSTAL® batteries. Recommended battery listed below. Contact Coolon for replacement batteries.

Emergency Pack Operation

1. Initial installation is performed with mains line de-energized. Active, Neutral, Earth and Control (optional) wires are to be wired and secured in their respective terminals. If no Control wire is present and a Maintained Mode is required, “C” (Control) and “A” (Active) terminals should be bridged by a link (not included). For a non-maintained mode leave “C” terminal unconnected. If the Control wire is present, induced voltage on the Control wire should be no greater than 10V.
2. Once the EMP is connected to mains the Red Indicator LED on the lid will illuminate to indicate mains presence.
   • a. If the Indicator LED is flashing, check that the battery isolation switch is in the “ON” position.
   • b. If the battery isolation switch is in the “ON” position and the Red Indicator LED is still flashing, see the EMP TROUBLESHOOTING section for further details.
3. Pressing the “TEST BUTTON” on the lid will disconnect the mains simulating a power outage. The Red Indicator LED will stop illuminating and the EMP will operate in emergency mode if the battery isolation switch is in the “ON” position.
4. Critical system fault is indicated by the flashing Red Indicator LED during mains voltage presence. See the EMP TROUBLESHOOTING section for further details.
5. After commissioning, the Emergency Pack must not be de-energised for a continuous period of 4 weeks or more.Leaving the battery isolation switch in the ON position after the unit has been de-energised for more than 4 weeks may lead to battery depletion below recoverable limits. If the EMP is expected to be de-energised for more than 4 weeks, the battery isolation switch must be set to the OFF position to minimise battery discharge. Once the batteries are depleted below recoverable limits, the batteries will require to be replaced – see Battery Replacement Procedure for replacement process.

Commissioning Test

• Once energised allow up to 10 seconds for the EMP controller to go through the self-test procedure.
• Batteries are labeled with their last charge date. If the batteries have not been used more than 3 months, they have to cycle 2–3 times to restore their capacity.
• A typical cycle includes a 16 hour charge followed by a complete discharge.
• Properly operating batteries operate Coolon Emergency Luminaires for a minimum of 2 hours in the absence of mains power.

Emergency Pack Troubleshooting

On-board processor monitors the state of the EMP modules and periodically checks the batteries. Internal operations and fault conditions are signaled by on-board LEDs. Critical Fault will cause external Indicator LED to flash.

Battery Replacement Procedure

1. Isolate mains supply to the EMP.
2. Put isolation switch to “OFF” position.
3. Disconnect the spade terminals from the batteries.
   • NOTE: Do not use any conductive material to remove the terminal connector.
4. Loosen the top then the bottom battery housing keeping the captive screws within the housings.
5. Remove the batteries and insert new batteries.
   • NOTE: Fit the rubber battery tray to the new batteries before installation. The spade terminals connector must fit snug on the terminal – if the terminal connection is loose compress the connector slightly to ensure a sturdy connection.
6. Tighten the bottom then the top battery housing. The batteries should sit snug with the battery housing flat on the base.
7. Carefully connect respective spade terminals observing battery polarity.
   • NOTE: Black wire always connects to negative terminal of the battery. Battery wiring diagram is provided on the right

CAUTION

• Do not short circuit the battery terminals
• Dispose of the used batteries in accordance to State Law

Battery Dimensions

Coolon EMP Control Gear

Storage Shelf Life

The EMP has a storage shelf life of up to 12 month when stored at a temperature of 20±5°C. Storage temperatures outside of 20±5°C but within the prescribed storage temperature limit will result in a decreased product shelf life of up to 6 months. If the EMP cannot be commissioned within the prescribed shelf life then it should be put through a charge cycle (see below). Following a charge cycle, the unit can be stored for a further period appropriate to the storage temperature. Failure to comply with the above requirements may result in irreparable damage to batteries (EM module) since such a state would permanently alter the battery chemistry, type of failure is not covered by warranty.
The charge cycle procedure is as follows:

1. Connect the unit to mains supply, Control line connection does not need to be made, just A, N, E
2. Turn the battery isolation switch to the ON (connected) position
3. Energise the unit and allow to charge for 16 hours (a red indicator should be observed, the indicator should not flash)
4. Deenergise the unit and disconnect mains supply
5. Turn the battery isolation switch to the OFF (disconnected) position
6. Pack the unit for storage

IMPORTANT

Primary use: commercial and industrial applications.

• Read through this manual before installation
• Handle the product with care
• Class I products must be grounded
• The product must be installed by a suitably qualified person
• Do not stare at operating lamp, may be harmful to the eyes
• Turn OFF the power before installation and maintenance
• Make sure the product is securely installed
• The housing might become hot after operation
• Keep optical face clean

CONTACT

• support@coolon.com.au.
• aus. 1300 287 533
• intl. +613 8681 3633 .
• www.coolon.com.au.
• www.coolon.com.au.

As a matter of continual improvement, the requirements and recommendations in our manuals evolve to reflect new industry requirements and the latest feedback from the field. The Coolon team is working hard to ensure optimal product operation and the safety of all users, please check our website periodically to ensure you are up to date with the latest information. Product must be installed by a suitably qualified person. All documentation is subject to change without notice.

References

• Coolon LED Lighting Products - Melbourne, Australia | Coolon LED Lighting

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