STAUBLI MA170 Ø 4mm In-Line Plugs Instruction Manual

: June 12, 2024
: STAUBLI

Table of Contents

STAUBLI MA170 Ø 4mm In-Line Plugs
Product Information
Product Usage Instructions
OVERVIEW
Safety instructions
Tools required
Lead preparation
Soldering the cable
Screwing the cable
Assembly
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STAUBLI MA170 Ø 4mm In-Line Plugs

STAUBLI-MA170-Ø-4mm-In-Line-Plugs-PRODUCT

Product Information

The MA170 (de_en) is a product that comes with assembly instructions. It is designed to handle a voltage of 600V and falls under CAT II X-GL-438 category. It is suitable for use with flexible multi-stranded wires with a maximum cross-section of 2.5 mm2 (max. 32 A). The product features a screw connection for easy installation.

Product Usage Instructions

Safety Instructions: Before starting the assembly process, make sure to read and follow the safety instructions provided in the manual. The products should only be assembled and installed by electrically skilled or instructed persons who adhere to all applicable safety regulations.
Tools Required: The following tools are
required for the assembly process:
- Stripping pliers PV-AZM (Order No 326027-156)
- Soldering iron (60 W)
- Solder
Lead Preparation:
Cut the cable to the desired nominal length.
Slide the rear insulator onto the cable.
Strip the cable to a length of 8 mm using a cable stripper.
Soldering the Cable:
Insert the lead into the solder joint.
Solder the lead in place.
Ensure that all individual strands of the cable pass through the solder joint.
Screwing the Cable:
Crimp a wire end ferrule onto the cable.
Feed the cable into the plug.
Screw the cable tightly using the recommended tightening torque of 0.8 N m.
Assembly:
Feed the plug into the rear insulator as far as it will fit.

For further technical data, please refer to the product catalog.

OVERVIEW

STAUBLI-MA170-Ø-4mm-In-Line-Plugs-FIG-1

Note:
Please use flexible multi-stranded wires only which offer a nominal cross section and outer cable diameter mentioned above for the different voltage ratings. The maximum current rating is depending on the nominal cross section.

Safety instructions

The products will only conform to the specified technical data if the steps described here are correctly followed and carried out in a professional manner. The products may be assembled and installed by electrically skilled or instructed persons duly observing all applicable safety regulations. Use only the components and tools specified by Stäubli. In case of self-assembly, do not deviate from the preparation and assembly instructions as stated herein, otherwise Stäubli cannot give any guarantee as to safety or conformity with the technical data. Do not modify the product in any way.Stäubli Connectors assumes no liability for any damage resulting from failure to follow these assembly and safety instructions.

Caution, risk of electric shock

The operations described here must not be performed on live or current-carrying parts.
Electric shock protection must be provided by the end product (i.e. the correctly configured connector) and ensured by the user themselves.
To avoid the risk of electric shock, all components must be discon-nected from power during installation and assembly/disassembly..
Plug connections must not be disconnected while under load.

Caution

Each time the connector is used, it should previously be inspected for external defects (particularly the insulation). In case of any visible damage, the component must no longer be used.
Unmated connectors must be protected from moisture and dirt. The male and female parts must not be plugged together when soiled.

Useful hint or tip

For further technical data please see the product catalog.

Tools required

Stripping pliers PV-AZM Order No. 32.6027-156

Note:
Operating instructions MA267, www.staubli.com/electrical

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* Soldering iron 60 W
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- Solder
- Screwdriver size 0.4 mm × 2.0 mm.

Lead preparation

Cut the cable to the desired nominal length and slide the rear insulator onto the cable.
Strip the cable to length 8 mm with cable stripper.

Soldering the cable

Insert the lead into the solder joint and solder.

Note:
For soldering purposes a block with a drilled hole Ø 4,2 mm should be used to hold the plug in position.

Hinweis:
All individual strands must be passed through the solder joint.

Screwing the cable

Crimp a wire end ferrule (see drawing) onto cable and feed the cable into plug and screw tightly. Tightening torque: 0.8 N m.

Assembly

Feed plug into the rear insulator as far as it will fit.
In turn, mount spring, safety shroud and front insulator onto the plug. The snap-in locator and opening of two insulators and must be in line.
Visually check the snap-in parts on both sides for correct assembly!

Hersteller/Manufacturer

Stockbrunnenrain 8 4123 Allschwil/Switzerland