STAUBLI MC4-Evo 2 Y Splitter Net Zero Taiwan Instruction Manual

May 15, 2024
STAUBLI

MA706
Installation and operation manual
MC4-Evo 2 Y-Splitter
PV-K/SPL-YSTAUBLI MC4-Evo 2 Y Splitter Net Zero Taiwan

Sealing caps

PV-BVK4
32.0716| PV-SVK4
32.0717
---|---

Safety instructions

Importance of the assembly instructions
NOT following the assembly and safety instructions could result in life- threatening injuries due to electric shock, electric arcs, fi re, or failure of the system.

  • Follow the entire assembly instructions
  • Use and install the product only according to this assembly instructions and the technical data.
  • Safely store the assembly instructions and pass them on to subsequent users.

Requirements for personnel
Only an electrician or electrically instructed person may assemble, install, and commission the system.

  • An electrician is a person with appropriate professional training, knowledge, and experience to identify and avoid the dangers that may originate from electricity. An electrician is able to choose and use suitable personal protective equipment.
  • An electrically instructed person is a person who is instructed or supervised by an electrician and can identify and avoid the dangers that may originate from electricity.

Intended use
The connector electrically connects components within the DC circuits of a photovoltaic array.
The product primary function is the parallel electrical connection of two Photovoltaic string.
Prerequisites for installation and assembly

  • NEVER use an obviously damaged product.
  • ONLY tools and procedures approved by Stäubli shall be used.

Safe assembly and mounting
Live parts can remain energized after isolation or disconnection

  • ONLY Install the product when the photovoltaic-array or -string is de-energized.

Mating and disconnecting

  • ALWAYS de-energize the photovoltaic system before mating and disconnecting the connectors.
  • NEVER disconnect the connectors under load.
  • NEVER connect male or female part of Stäubli connector with connectors of other manufacturers.

Do NOT modify NOR repair component

  • Do NOT modify component after assembly.
  • Replace defective components.

Technical data

Product designation| PV-K/SPL-Y-6-15/15-15-EPP/ES-#
PV-K/SPL-Y-6-15/15-15-ESS/EP-#
„#“ für/for:
Länge in cm
0050 = 50 cm
Length in cm
0050 = 50 cm
---|---
Voltage rating| DC 1500 V
Rated current| 53 A
Test voltage| 8 kV
Safety class| II
Overvoltage category
Pollution degree| CATIII/3
Ambient temperature range| -40° C…+85° C
Degree of Protection (IP)| IP65/IP68 (1 m, 1 h)
Contact Resistance| < 0.5 mOhm
Insulation material| Polyamide/EVA/XLPE
Mating connectors
Only genuine Stäubli
connectors shall be used!| PV-KST4/… oder/or PV-KBT4/… (“MC4”) 1),
PV-KBT4-EVO 2… oder/or PV-KST4-EVO 2… (“MC4-Evo 2”)
Transportation/storage
temperature range| -40 °C bis/to +50 °C
TUV Rheinland certified according
to 2PfG 1913/03.21| pending

Attention:
When connecting the connectors, it must be ensured that the rated data (current carrying capacity and rated voltage) of the product are dependent on the mating connectors used. Observe the information in the assembly instructions for the connectors used.

Tools/assembly materials required

For integration into a PV cable harness system:STAUBLI MC4-Evo 2 Y Splitter
Net Zero Taiwan - assembly

(ill. 1)
PV-MS-PLS Assembly and unlocking
tool, 1 set = 2 pcs.
Order No. 32.6058 or
Open-end spanner set PV-MS,
Order No. 32.6024

Note:
Operating instructions MA270, www.staubli.com/electrical

Installation procedure

Important – ELECTRIC SHOCK HAZARD!
Do not disconnect the product under load nor connect it in an electrical circuit that is under load.STAUBLI MC4-Evo 2 Y Splitter Net Zero Taiwan -
Installation

(ill. 4 – 5)
Using the appropriate disconnect tool, separate the mated connector.

Notes on installation

General notes on installation

  • Unmated connectors must be protected from environmental impact (moisture, dirt, dust, etc.) with sealing caps (socket order no. 32.0716; plug order no. 32.0717).
  • Do not mate contaminated connectors.
  • Connectors must not come into contact with any chemicals.

Cable routing
Cable management must allow a minimum of 20 mm of cable that exits directly from the cable seal without bending or stress. Refer to cable manufacturers specification for minimum bending radius.

Contaminated/damaged connectors:

  • Do not allow connectors to be contaminated by the environment (e.g. soil, water, insects, dust).
  • Do not allow the connector to be contaminated on its surface (e.g. stickers, paint, heat shrink tubing)
  • Do not allow that the connector is directly on the roofing surface.
  • Do not allow that the connector is at the lowest point of cabling where water can collect
  • Do not allow that the connector is in standing water
  • Do not allow that cable ties to be mounted directly on the connector body.

Mechanical stress:

  • Check that the connectors are not subjected to a permanent mechanical tensile load or vibration
  • Connectors shall not be under strain from cable management

Global Headquarters:
Stäubli Electrical Connectors AG
Stockbrunnenrain 8
4123 Allschwil/Switzerland
Tel. +41 61 306 55 55
Fax +41 61 306 55 56
mail ec.ch@staubli.com
www.staubli.com/electrical

References

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