STAUBLI MA416-1 Robots Transform Cheesemaking Instruction Manual
- June 12, 2024
- STAUBLI
Table of Contents
STAUBLI MA416-1 Robots Transform Cheesemaking
PM-KIT-S10AV-CR…
Safety instructions
Use only the components and tools specified by Stäubli. In case of self- assembly, do not deviate from the preparation and assembly instructions as stated herein, otherwise Stäubli cannot give any guarantee as to safety or conformity with the technical data. Do not modify the product in any way.
Connectors not originally manufactured by Stäubli which can be mated with Stäubli elements and in some cases are even described as ”Stäubli-compatible” by certain manufacturers do not conform to the requirements for safe electrical connection with long-term stability, and for safety reasons must not be plugged together with Stäubli elements. Stäubli therefore does not accept any liability for any damages resulting from mating such connectors (i.e. lacking Stäubli approval) with Stäubli elements.
Stäubli Electrical Connectors (Stäubli) does not accept any liability in the event of failure to observe these warnings.
Installation, electro technical expertise
The products may be assembled and installed by electrically skilled or
instructed persons duly observing all applicable safety regulations.
Caution, risk of electric shock
Work in a de-energized state
Follow the five safety rules, when working on electrical installations.
After the respective electrical installations have been identified, the
following five essential requirements shall be undertaken in the specified
order unless there are essential reasons for doing otherwise:
- disconnect completely;
- secure against re-connection;
- verify absence of operating voltage;
- carry out grounding and short-circuiting;
- provide protection against adjacent live parts.
Any person engaged in this work activity shall be electrically skilled or
instructed, or shall be supervised by such a person. Source: EN 50110-1:2013
Protection against electric shock shall be checked in the end-use applications
too.
Do not disconnect under load
Plugging and unplugging when live is permitted.
Caution
Each time the connector is used, it should previously be inspected for
external defects (particularly the insulation). If there are any safety
concerns, a specialist must be consulted or the connector must be replaced.
The plug connectors are watertight in accordance with the product specific IP
protection class
Unmated plug connectors must be protected from moisture and dirt. The male and
female parts must not be plugged together when soiled
Useful hint or tip
For further technical data please see the product catalog.
CRIMP CONNECTION
Required parts:
Assembly, socket side
Attention
The connector illustrated here was developed for series production and
installation. Therefore, the positioning and crimping of the power contact and
shield connection are designed for a combined tool.
Recommended tools
(ill. 16)
Example Crimping station ELPRESS CS2500
Note:
Follow manufacturer operating instructions.
(ill. 2)
Crimping die (ELPRESS) for socket.
Tab. 1
Conductor cross section (mm2)
|
Crimping die for socket
---|---
50| 13DCB14,5
70| 13DCB17
95| 13DCB20
(ill. 3)
Crimping die (ELPRESS) for cable shield contact sleeve.
(ill. 4)
Stripping tool for shielded 50 mm2, 70 mm2 and 95 mm2 cable according to
LV-216
Tab. 2
| Conductor cross section (mm2) | Crimping die for cable shield contact sleeve |
|---|---|
| 50 | 5303-560245 |
| 70 | 5303-560250 |
| 95 | 5303-560254 |
Cable preparation
(ill. 4)
Strip cable, which complies to LV-216, to length L1. Shorten cable shield
braid to length L2. Strip inner insulation to length L3. See Tab. 3
Tab. 3
Conductor cross section
(mm2)
| L1 +/-0.5 mm| L2 +/-0.5 mm| L3 +/-0.5 mm
---|---|---|---
50|
61 mm
|
14 mm
| 23 mm
70| 23 mm
95| 25 mm
Assembly single parts
(ill. 5)
Push seal cover and crimping sleeve onto outer insulation.
Note:
Do not allow strands to damage seal lip.
(ill. 6)
Spread shielding so it flares outwards.
(ill. 7)
Push the cable shield contact sleeve onto the inner insulation and under the
shielding
Attention Make sure that all strands of the shielding are over the cable
shield contact sleeve!
Push the crimping sleeve over the shielding so the braided shield-ing is
covered from both sides
Socket crimping
(ill. 8)
Insert the cable with all wires into the crimping sleeve up to the stop. The
cable must be visible in the sight hole.
(ill. 9)
Crimp the crimping sleeve with the crimping tool and the corresponding
crimping die (see Tab. 1, page 5).
(ill. 10)
Mount clip
Cable shield contact sleeve crimping
(ill. 11)
Crimp the cable shield contact sleeve with the crimping tool and the
corresponding crimping die (see Tab. 2, page 5).
Check the position of the cable shield contact sleeve; see Tab. 4.
Tab. 4
| Conductor cross section (mm2) | L4 ± 1 mm | L5 ± 1 mm |
|---|---|---|
| 50 |
63 mm
|
92 mm
70
95
Note (ill. 12):
Stäubli recommends an auxiliary tool (not included) to ensure the correct
position.
Control dimension check
(ill. 13)
Check the crimping according to dimension X.
Control dimension socket
| Conductor cross section (mm2) | Control dimension X (max.) |
|---|---|
| 50 | 11.4 mm |
| 70 | 13.4 mm |
| 95 | 16.4 mm |
Control dimension cable shield contact sleeve
| Conductor cross section (mm2) | Control dimension X (max.) |
|---|---|
| 50 | 15.6 mm |
| 70 | 17.6 mm |
| 95 | 20 mm |
Note:
Next assembly steps, see MA416,
www.staubli.com/electrical
Hersteller/Manufacturer: Stäubli Electrical Connectors AG
Stockbrunnenrain 8
4123 Allschwil/Switzerland
Tel. +41 61 306 55 55
Fax +41 61 306 55 56
mail ec.ch@staubli.com www.staubli.com/electrical