IMMERGAS 3.033217 Magis Hercules Pro Mini Dhw Recirculation Kit Instruction Manual

June 12, 2024
IMMERGAS

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IMMERGAS 3.033217 Magis Hercules Pro Mini Dhw Recirculation Kit

Product Information

The MAGIS HERCULES PRO MINI DHW Recirculation Kit with Circulator is a kit designed for the recirculation of domestic hot water in a sanitary system. It includes a circulator pump and a recirculation probe.

Specifications

  • Model: MAGIS HERCULES PRO MINI DHW Recirculation Kit
  • Product Code: COD. 3.033217

Features

  • Designed for recirculation of domestic hot water
  • Includes a circulator pump and a recirculation probe
  • Check valve for preventing backflow of water
  • Easy installation and connection

Product Usage Instructions

Installation

  1. Cut power to the appliance by disconnecting the switch upstream from the device.
  2. Make sure that the cold water inlet cock (12) is closed and partially drain the contents of the storage tank unit using the relevant drain valve.
  3. Open any hot water tap of the domestic hot water system to let air into the storage tank unit.
  4. Connect the recirculation kit according to the diagram shown in Fig. 2.
  5. Preassemble the check valve (1) by joining the components (1a) and (1b) with loctite/teflon or similar material. Ensure that the check valve is assembled in the correct direction as indicated in the hydraulic diagram (Fig. 3).
  6. Pay attention to the connection of the pump. The water circulation direction of the pump should be the same as the arrow shown in Fig. 2.
  7. Position the recirculation probe (9) upstream of the pump as indicated in Fig. 2.
  8. Connect the circulator (5) and the recirculation probe (9) according to the wiring diagram (Fig. 4) and the cable path diagram (Fig. 5).
  9. Make sure to have closed the storage tank unit draining valve.

Operation

  1. Reopen the cold water inlet cock (12) to bring it to normal operation conditions.
  2. Re-power the appliance.

Note: To avoid stall conditions, if installing the recirculation kit with a thermostatic mixing valve inside the solar kit, ensure that the mixed water temperature is set higher than the DHW set temperature.

THIS SHEET MUST BE LEFT WITH THE USER ALONG WITH THE BOILER INSTRUCTION BOOK

General warnings
All Immergas products are protected with suitable transport packaging. The material must be stored in dry environments and protected against weathering. This instruction manual provides technical information for installing the Immergas kit. As for the other issues related to kit installation (e.g. safety in the work site, environment protection, injury prevention), it is necessary to comply with the provisions specified in the regulations in force and principles of good practice. Improper installation or assembly of the Immergas appliance and/or components, accessories, kit and devices can cause unexpected problems to people, animals and objects. Read the instructions provided with the product carefully to ensure a proper installation. Installation and maintenance must be performed in compliance with the regulations in force, according to the manufacturer’s instructions and by professionally qualified staff, intending staff with specific technical skills in the plant sector, as envisioned by the Law.

Installation

  • Cut power to the appliance by disconnecting the switch up-stream from the device.
  • Make sure that the cold water inlet cock (12) is closed and partially drain the contents of the storage tank unit acting on the relevant drain valve (see instructions booklet).
  • To perform this operation open any hot water tap of the do-mestic hot water system to let air into the storage tank unit.
  • Connect the kit as shown in the Fig. 2
    • N.B: Check valve (1) must be preassembled by joining the com-ponents (1a) and (1b) with loctite/teflon or material with similar characteristics and must be assembled in the correct direction, as indicated in the hydraulic diagram (Fig. 3).
    • N.B: pay attention to the connection of the pump whose water circulation direction must be the same as the arrow shown in the Fig. 2.
    • N.B: position the recirculation probe upstream of the pump as indicated in Fig. 2.
  • Connect the circulator (5) as indicated in the wiring diagram (Fig. 4) and represented in the cable path diagram (Fig. 5). The circulator is controlled using the two relay kit to be configured as indicated in the appliance instruction booklet.
  • Connect the recirculation probe (9) as indicated in the wiring diagram (Fig. 4) and represented in the cable path diagram (Fig. 5)
  • Make sure to have closed the storage tank unit draining valve.
    • Reopen the cold water inlet cock (12) to bring it to normal operation conditions.
    • Re-power the appliance.
  • To avoid stall conditions, in case of installation of the recirculation kit with thermostatic mixing valve inside the solar kit, make sure you have configured the mixed water temperature at a higher setting than the DHW set.

TECHNICAL DATA

  • Electric power supply: 230 Vac / 50 HZ
  • Power: 45 W
  • Absorption: 24 A

Key

  • 12 – Cold water inlet valve (present in connection unit)

ATTENTION
this circulator is indicated for drinking water onlyIMMERGAS-3-033217-Magis-
Hercules-Pro-Mini-Dhw-Recirculation-Kit-fig-1

Kit composition

Ref Kit components description Qty
1 Check valve G/3/4″ F – G/3/4″ M 1
2 Gaskets 24x16x2 mm 2
3 Recirculation connection pipe 1
4 Gaskets 29x20x2 mm 2
5 Pump 1
6 Connection pipe fitting G 3/4” 1
7 Connection pipe 1
8 G 1″ nut 1
9 Recirculation Probe 1
10 Gaskets 18,5×11,5×2 mm 1
11 Cap 1

IMMERGAS-3-033217-Magis-Hercules-Pro-Mini-Dhw-Recirculation-Kit-
fig-2

HYDRAULIC DIAGRAM D.H.W. RECIRCULATION KITIMMERGAS-3-033217-Magis-
Hercules-Pro-Mini-Dhw-Recirculation-Kit-fig-3

Ref Kit components description Qty
1 Check valve G/3/4″ F – G/3/4″ M 1
5 Pump 1

WIRING DIAGRAM CONNECTIONS D.H.W. RECIRCULATION KITIMMERGAS-3-033217
-Magis-Hercules-Pro-Mini-Dhw-Recirculation-Kit-fig-4

Key

  • A13: Supervision board
  • B32: D.H.W recirculation probe
  • K70A,B: Multifunction relay
  • M4:  D.H.W. recirculation pump
  • 1: Control panel
  • 2: Main panel

Color codes wiring:

  • BK: Black
  • BL: Blue
  • BR: Brown
  • G:  Green
  • G/Y: Green/Yellow
  • R:  Red

CABLE ROUTING DIAGRAM CONNECTIONS D.H.W. RECIRCULATION KIT

Key

  1. Recirculation Probe connection (B32)
  2. Circulator pump connection (M4)IMMERGAS-3-033217-Magis-Hercules-Pro-Mini-Dhw-Recirculation-Kit-fig-5

Circulator head

  • X1: Flow rate (l/h)
  • Y1:  Head (kPa)
  • Y2: Pump absorbed power (W)
  • 1: Pump absorbed power
  • 2: Total head available to the system

NOTE : During the useful life of the products, performance is affected by external factors, e.g. the hardness of the DHW, atmospheric agents, deposits in the system and so on. The data declared refer to new products that are correctly installed and used with respect to the Standards in force. N.B.: correct periodic maintenance is highly recommended

To request further specific details, sector Professionals can also use the following e-mail address:

  • [email protected] Immergas S.p.A. 42041 Brescello (RE) – Italy
  • Tel : 0522.689011
  • Fax : 0522.680617

References

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