Yato YT82196 Car Polisher Instruction Manual

Yato YT82196 Car Polisher

Product Information: The car polisher is a versatile tool designed for polishing and waxing automobiles. It is equipped with a body with a grip holder, an auxiliary grip handle, an electric switch, a switch lock, a rotation control, a power cord with a plug, a polishing wheel, and a polishing pad. The tool is manufactured by TOYA S.A. and is made in Poland. Product Usage

Instructions:

1. Before using the car polisher, read the operating instructions carefully.
2. Wear protective gloves to ensure safety while using the tool.
3. Use hearing protectors to safeguard your ears from excessive noise.
4. The car polisher is classified as having a second class of insulation for electrical safety.
5. Wear protective goggles to protect your eyes from any debris or particles during use. Note: The remaining instructions in the user manual are not provided in the given text extract.
   Please refer to the complete user manual for detailed instructions on using the car polisher.

PRODUCT OVERVIEW

1. body with grip holder
2. auxiliary grip handle
3. electric switch
4. switch lock
5. rotation control
6. power cord with plug
7. polishing wheel
8. polishing pad

SYMBOLS

• Read the operating instruction
• Use protective gloves
• Wear protective goggles
• Wear hearing protectors
• Second class of insulation
• This symbol indicates that waste electrical and electronic equipment (including batteries and storage cells) cannot be disposed of with other types of waste. Waste equipment should be collected and handed over separately to a collection point for recycling and recovery, in order to reduce the amount of waste and the use of natural resources. Uncontrolled release of hazardous components contained in electrical and electronic equipment may pose a risk to human health and have adverse eff ects for the environment. The household plays an important role in contributing to reuse and recovery, including recycling of waste equipment. For more information about the appropriate recycling methods, contact your local authority or retailer.

CHARACTERISTICS OF TOOL

Polisher is a power tool designed for polishing and maintenance of metal surfaces made of metal wood and mineral materials.
It facilitates and accelerates the restoration work. In any case, the tool must not be used for other working materials than those
mentioned above, eg. for grinding and cutting. Correct, reliable, and safe operation of polisher is dependent on the proper operation,
so before using:
Prior to working with the tool, you should read all the instructions and keep it around.
Always use eye protection!
Do not use polishing discs and covers of a maximum allowable peripheral speed of less than 80 m/s!
Do not use polishing discs and covers a maximum authorized rotational speed less than the rotational speed of a tool.
For any damage or injuries caused by failure to comply with safety regulations and instructions of this manual, the supplier is not
responsible.

EQUIPMENT

Polisher is supplied with the following accessories:

• auxiliary handle
• polishing wheel
• cover for polishing wheel

TECHNICAL PARAMETERS

/ 1,785 ± 1,5
Insulation class|  | II
Protection grade|  | IPX0

GENERAL SAFETY CONDITIONS

NOTE! Get acquainted with all the instructions below. Failure to observe them may lead to an electric shock, fi re or injuries. The
notion of electric tool used in the instructions applies to all the tools which are powered with electric current, both wire tools and
wireless ones.

OBSERVE THE FOLLOWING INSTRUCTIONS

Place of work

• The place of work must be properly illuminated and clean. Disorder and poor illumination may be a cause of accidents.
• Do not work with electric tools in explosive environments, or those which contain infl ammable liquids, gases or vapours.
• Electric tools generate sparks, which may cause a fi re in case of contact with infl ammable gases or vapours.
• Do not allow children and outsiders to the place of work. A lack of concentration may result in a loss of control over the tool.

Electric safety

• The plug of the power supply cable must fi t the mains socket. Do not modify the plug. Do not use any adapters whatsoever in order to adapt the plug to the socket. Unmodifi ed plug which fi ts the socket reduces the risk of an electric shock.
• Avoid contact with grounded surfaces, such as pipes, heaters and refrigerators. Grounding of the body increases the risk of an electric shock.
• Do not expose electric tools to precipitation or humidity. Water and humidity which gets into the electric tool increases the risk of an electric shock.
• Do not overload the power supply cable.
• Do not use the power supply cable in order to carry the tool or to connect and disconnect the plug from the mains socket.
• Avoid contact of the power supply cable with heat, oils, sharp tools and moving elements. Damage to the power supply cable increases the risk of an electric shock.
• In case work is realised outside closed areas, it is necessary to use extension cords designed for applications outside closed areas.
• Using a correct extension cord permits to reduce the risk of an electric shock.
• If operating a power tool in a damp location is unavoidable, use a residual current device (RDC) protected supply.
• Use of an RCD reduces the risk of electric shock.

Personal safety

• Commence work in good physical and psychological conditions. Pay attention to what you do. Do not work if you are tired or under the effects of medicines or alcohol. Even a moment’s inattention during work may lead to serious injuries.

• Always use individual means of protection. Always wear goggles. Using individual means of protection, such as dust masks, protective shoes, helmets and hearing protection permits to reduce the risk of serious injuries.

• Avoid accidental activation of the tool. Make sure the switch is in the OFF position, before you connect the tool to the mains. Holding the tool with a finger on the switch or connecting an electric tool when the switch is in the ON position may lead
  to serious injuries.

• Before you turn an electric tool on remove all the spanners and other tools, which have been used for adjustments. A spanner left on rotating elements of the tool may lead to serious injuries.

• Keep your balance. Maintain an appropriate position. It will permit to control the electric tool in case of unpredicted situations during its operation.

• Use protective clothes. Do not wear loose clothes or jewelry. Keep your hair, clothes and gloves away from moving elements of the electric tool. Loose clothes, jewelry or long hair may get caught on moving elements of the tool.

• Use dust extractors or dust containers, if the tool is equipped with any. Make sure they are properly connected. Using of dust extractors permits to reduce the risk of serious injuries

Operation of the electric tool

• Do not overload the electric tool. Use a proper tool for the given purpose. A correct selection of the tool for the given work will result in a more efficient and safer work.
• Do not use the electric tool if the switch is not functioning properly. A tool that may not be controlled by means of a switch is dangerous and must be repaired.
• Disconnect the plug from the mains socket before any adjustment, replacement of accessories or storage of the tool. It will permit to avoid of accidental activation of the electric tool.
• Store the tool away from children. Do not allow untrained persons to operate the tool. An electric tool may be dangerous in the hands of an untrained person.
• Make sure the tool is properly maintained. Check the tool in order to detect any unfitting or loose moving elements.
• Check whether the elements of the tool are not damaged. In case any damaged elements of the tool are detected, they must be repaired before the electric tool is operated. Many accidents are caused by improper maintenance of tools.
• Cutting tools must be sharp and clean. Properly maintained cutting tools are easier to control during work.
• Use electric tools and accessories in accordance with the aforementioned instructions. Use the tool in accordance with its purpose, taking into account the kind and conditions of work. Should the tool be used for other applications than the ones it has been designed for, the risk of a dangerous situation increases.

Repairs

The tool may be repaired only by authorised service centres, which must use solely original spare parts. It will guarantee a proper level of safety of operation of the electric tool.

ADDITIONAL SAFETY INSTRUCTIONS

• The tool has been designed exclusively for polishing. Get acquainted with all the warnings, instructions, illustrations and specifications supplied along with the electric tool. If the instructions below are not observed, there is a risk of electric shock, fi re and/or serious injuries.

• It is prohibited to use the tool as a grinding, sanding and cut-off machine or in a way that does not comply with the manual. Using the tool for jobs it is not designed for implies a risk and may cause injuries.

• Do not use accessories that have not been designed and are not recommended by the manufacturer. The fact that accessories may be installed in the tool does not mean work with them is safe.

• The maximum rotational speed of the accessories must be higher than or equal to the maximum rotational speed of the tool. Accessories of a lower rotational speed than the speed of the tool may break during work.

• The outer diameter and the thickness of accessories must fall within the range of dimensions indicated for the tool.

• Accessories of incorrect dimensions cannot be properly protected and operated.

• The threaded mounting of accessories must match the grinder spindle thread. The dimensions of the hole in which wheels, disks, fl anges and other accessories are installed must comply with the dimensions of the spindle of the tool. Accessories in which the dimensions of the fi xing hole do not comply with the dimensions of the spindle of the tool, will vibrate after start, which may preclude a proper control of the tool.

• Do not use damaged accessories. Before each use, make sure the accessories are not splintered, broken or excessively worn. If accessories are dropped make sure they are not damaged or install new accessories. Once accessories have been inspected and installed, all persons must remain away from the plane of rotation of the accessories, and start the tool for a minute with the maximum rotational speed. During the test damaged accessories will be destroyed.

• Use individual protection means. Depending on the job, wear face protection or safety goggles. If it is required use dust masks, hearing protectors, gloves and aprons protecting from small fragments of the accessories or materials generated during work. Eye protection must stop fl ying pieces generated during work. The dust mask must filter dust generated during work.

• Excessive exposition to noise may lead to hearing impairment.

• While realising tasks during which the disc may come into contact with a hidden live electric wire or a power supply cable hold the grinder by insulated handles. If the disc touches a live wire, the metal elements of the tool may cause electric shock to the operator of the tool.

• Maintain a safe distance between the place of work and third persons. Persons who approach the place of work must use individual protection means. Chips generated during work or fragments of damaged accessories may be ejected beyond the direct vicinity of the place of work.
  Place the power supply cord away from the rotating wheels. In case the operator loses control over the tool, the cord may be cut or caught, and the hand or arm of the operator may be drawn into the rotating elements of the machine.

• Never put down the tool until the rotating elements have stopped completely. The rotating elements may „catch” the ground and impede the control of the tool.

• Do not start the tool while carrying it. Accidental contact with the rotating elements may cause drawing clothes and contact of the tool with the body of the operator.

• Clean the ventilating holes of the tool regularly. The ventilator of the motor pulls the dust generated during work into the tool.

• Excessive accumulation of metal particles contained in the dust increases the risk of electric shock.

• Do not operate the tool in the vicinity of inflammable materials. The sparks generated during work may cause a fire.

• Do not use accessories that require cooling with liquids. Water or cooling liquid may cause an electric shock.

Warnings related to the possibility of the tool rebounding toward the operator

• Rebounding of the tool toward the operator is caused by a sudden reaction to blocked or seized discs or polishing belts or another accessory, which causes a sudden stop of the rotating accessory and a turn of the electric tool opposite to the direction of rotation.
• For example, if the grinding disc is seized by the object being processed, the edge of the disc, which is at the point of seizure may get deeper into the surface of the material, and thus get ejected.
• The disc may also move towards or away from the operator, depending on the direction of movement of the grinding wheel at the place of seizure. Grinding wheels may also break.
• Rebounding of the tool towards the operator is caused by incorrect operation and/or inobservance of the indications contained in the operating manual. It may be prevented if the following recommendations are followed.
• Hold the tool firmly and adopt an adequate position of the body and the hands, which will permit you resist the force generated when the tool rebounds. Always use the additional handle, if it has been supplied with the tool, which will ensure maximum control when the tool rebounds or turns inadvertently during start. The operator is able to control the turning or rebound of the tool if adequate safety measures have been taken.
• Do not ever place hands close to the rotating elements of the tool. The rotating elements may, in case the machine rebounds, get into contact with the hand.
• Do not remain within the area into which the tool will move in case of rebound. A rebound will propel the tool in the direction opposite to the rotation of the grinding disk, where it is seized.
• Be particularly careful during work close to corners, sharp edges, etc. Avoid flicking up and seizure of the grinding disk.
• During work on corners or edges there is an increased risk of seizure of the grinding disk, which may imply a loss of control over the tool or rebound of the tool.
• Do not use disks with cutting chains or disk saws. The edges cause frequent rebounds, which may lead to a loss of control over the tool.

Warnings related to polising operations
Do not allow any loose portion of the polishing bonnet or its attachment strings to spin freely. Tuck away or trim any loose attachment strings. Loose and spinning attachment strings can entangle your fingers or snag on the workpiece.

ASSEMBLY OF EQUIPMENT

Installation of the auxiliary handle
In the place where the handle is screwed, there are cavities that make it easier to attach the handle to the tool head, as well as to set it at the selected angle. Place the handle on the sockets in the housing, set it at the desired angle, and then attach the additional handle by fi rmly and fi rmly screwing it to the tool head (II). Work without an additional handle is forbidden. Note! The polisher allows for the installation of handles in both versions, for right and left-handed users.

OPERATION OF THE POLISHING WHEEL

NOTE! The polishing wheel maybe operated only with disconnected power supply. Pull the plug from the polisher socket!

Installation of polishing wheel

• Disconnect the tool power supply by unplugging the power cord from the wall socket.
• Turn on the polishing wheel onto the spindle.
• Press the spindle lock and tighten the polishing wheel (IV).
• Release the lock
• Plug the electrical tool cord into the socket, turn the polisher on and watch its work without any load for approximately 1 minute.
• Pull out the plug and check the wheel attachment.

Covers installation

• Make sure that the installed cover is free of any defects. It is forbidden to use covers, which have visible cracks, tears, frayings, or any other damage or deformation.
• Together with polisher there is provided the cover for polishing and it should not be used to apply on it pastes or other means for polishing. The wheel, which is attached to the polisher, is equipped with Velcro, which allows to attach the cover equipped with Velcro. In addition, there can be fixed other covers and the other discs equipped with a threaded fitting with the size specified in the table. When applying covers equipped with Velcro, they should be placed concentrically on the polishing wheel (III).
• Non-concentric placement of the cover may lead to vibrations during operation, which in turn may result in uneven effects of work, damage to the polished surface, and in extreme cases, to the destruction of the cover, disc, and polished surface.

Note! When attaching covers equipped with a drawstring at the edge of the cover, it must be secured and tight tied, so that it would not untie during the operation.

Removing the grinding wheels
Turn the polisher off and unplug the electrical cord from the polisher wall socket.
Press the spindle lock and turn off the polishing wheel, then remove grinding wheel from the spindle.

USE OF POLISHER

• Unplug the tool by removing its cord from the electrical grid socket!
• Before starting the tool operation you should make sure that the housing body and a connection cable with its plug are not damaged.
• If there is a visible damage it is forbidden to connect the device to the mains!
• Check whether the polishing wheel is not damaged. If there are any cracks, scratches, or other damages to the disc, it must be replaced with a new one, free of these disadvantages.
• It is prohibited to work with a damaged disc!
• You should choose the right kind of polishing wheel cover to the type of task.
• Put on eye protection, hearing protection, and work gloves.
• Check whether the switch is in the “off ” position. Then insert the plug of electrical equipment to the main socket.
• Adopt the right body position, which is needed to maintain balance, and run the polisher by its switch.
• Proceed to work by gently applying the disc by its whole side surface of the workpiece (VI). During operation, do not exert too much pressure on the treated surface. Move the tool forward and back by smooth moves. Observe the effects of work and adapt the speed and pressure of the polishing wheel. In the case of polishing agents, before starting work, read the documentation that came with them.
• Do not overload the polishing – the outer surface temperature may never exceed 60 oC.
• After the operation switch off the tool, unplug the power cord from the wall socket, and review.

Adjusting the speed (V)

• Polisher speed is adjustable by a rotary control located over the switch. The speed can be adjusted within the range given in the technical data table. The rotational speed of each setting is indicated on the dial. Lower revs should be used for initial polishing paste spreading, after its spread onto a polished surface you should increase revs. During dry polishing use a high speed revs.
• The declared total value of vibrations was measured with a standard method and may be used to compare different tools.
• The declared total value of vibrations may be used at the preliminary evaluation of the exposition.
• Attention! Emission of vibrations during work with the tool may diff er from the declared value, depending on how the tool is used.
• Attention! It is required to determine the safety measures to protect the operator, which are based upon an evaluation of exposition under real conditions of operation (including all the stages of the working cycle, e.g. when the tool is off or idling, as well as when the tool is on).

MAINTENANCE AND OVERHAUL

ATTENTION! Before any adjustment, technical service or maintenance operations unplug the tool. Once the operations have been finished, the technical conditions of the tool must be assessed by means of external evaluation and inspection of the following elements: body and handle, conductor with a plug and deflection, functioning of the electric switch, patency of ventilation slots, sparking of brushes, noise level of functioning of bearings and gears, start-up and smoothness of operation. During the guarantee period, the user cannot dismantle the electric tools or change any sub-assemblies or elements, since it will cancel any guarantee rights. All irregularities detected at overhaul or during the functioning of the tools are a signal to have the tool repaired at a service shop. Once the functioning has been concluded, the casing, ventilation slots, switches, additional handles and protections must be cleansed with a stream of air (at a pressure not exceeding 0.3 MPa), with a brush or a cloth without any chemical substances or cleaning liquids. Tools and handles must be cleansed with a clean cloth.

DECLARATION OF CONFORMITY

We declare and guarantee with full responsibility that the following products:
Car polisher; ~220 – 240 V; 50 Hz; 1400 W; 600 – 3500 min-1; 180 mm; item no. YT-82196 meet requirements of the following European Standards / Technical Specifications:

EN 60745-1:2009 + A11:2010
EN 60745-2-3:2011 + A2:2013 + A11:2014 + A12:2014 + A13:2015
EN 55014-1:2017
EN 55014-2:2015
EN 61000-3-2:2014
EN 61000-3-3:2013

and fulfill the requirements of the following European Directives:
2006/42/EC Machinery and safety elements
2014/30/EU Electromagnetic Compatibility (EMC) Directive
2011/65/EU Restriction of the Use of Certain Hazardous Substances

Serial number: concern all serials numbers of item(s) mentioned in this declaration
The last two digits of the year in which the CE marking was affixed: 20
Year of production: 2020
The person authorized to compile the technical file:
Tomasz Zych
TOYA S.A., ul. Sołtysowicka 13 – 15, 51-168 Wrocław, Polska

TOYA S.A.
ul. Sołtysowicka 13 – 15 51 – 168 Wrocław
tel.: 071 32 46 200 fax: 071 32 46 373
e-mail : biuro@yato.pl

ODDZIAŁ WARSZAWSKI Teren ProLogis Park Nadarzyn al. Kasztanowa 160
05 – 831 Młochów k. Nadarzyna tel.: 022 73 82 800
fax: 022 73 82 828

TOYA ROMANIA SA Soseaua Odai 109-123 Sector 1, Bucuresti www.yato.ro
office@yato.ro
tel: 031 710 8692 fax 0317104008

References

• TOYA S.A. | Tool distributor in more than 100 countries

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