YATO YT-09203 Pneumatic Stapler User Manual
- October 30, 2023
- YATO
Table of Contents
YATO YT-09203 Pneumatic Stapler User Manual
YT-09203
PNEUMATIC STITCHING MACHINE
Production year: 2019
1. air inlet
2. air inlet connection
3. trigger
4. safety device
5. dispenser
6 .snap fastener of the dispenser
9. tool
10. hose socket
11. hose
12. hose connection
13. lubricator
14. reducer
15. filter
16. compressor
Read the operating instruction
Wear protective goggles
Wear hearing protectors
Do not use on scaffolds or ladders
Do not use with defective fuse
CHARACTERISTICS OF THE DEVICE
The pneumatic nailing machine is a device that is powered with a stream of compressed air at the correct pressure. By means of nails and stitches it facilitates tasks consisting in connecting elements. The correct, reliable and safe functioning of the machine depends upon proper operation, therefore:
Before any work may be commenced with the machine, it is indispensable to read the whole manual and keep it.
The supplier cannot be held responsible for any damage and injuries caused in a result of using the machine in a manner that does not correspond to its designed purpose, not observing safety regulations and the recommendations specified in the present instruction. Using the machine in a manner that does not correspond to its designed purpose will also result in cancellation of the guarantee, and so is the case in the event of incompliance with the contract.
EQUIPMENT
The nailing machine is equipped with a connector that facilitates its connection to a pneumatic system.
TECHNICAL DATA
GENERAL SAFETY CONDITIONS
WARNING! During operation of a pneumatic tool, it is recommended to always observe the basic safety regulations including those mentioned below, in order to diminish the risk of fire, electric shock and injury.
Before operation of the tool can be commenced, the whole manual must be read and kept.
ATTENTION! Read all the instructions mentioned below. If they are not observed, there is a risk of electric shock, fire or injury. The notion of ,,pneumatic tool” that is used in the instructions refers to all tools that are powered with a stream of compressed air at appropriate pressure.
OBSERVE THE FOLLOWING INSTRUCTIONS
The place of work must be well lit and kept clean. Disorder and weak light may be causes of accidents. Do not use pneumatic tools where there is a risk of explosion, in an atmosphere that contains inflammable liquids, gases, or fumes. Prevent access of children and unauthorized persons to the place of work. Loss of concentration may cause loss of control of the tool.
Safety
The connector of the pneumatic tool must fit the socket of the air supply
duct. Do not modify the connector or the power supply socket. All ducts,
connectors and sockets must be clean, undamaged, in good technical state and
suitable to be used with pneumatic tools. Pneumatic tools are not insulated
from contact with electric energy sources, and therefore any contact with
grounded surfaces must be avoided (pipes, heaters and refrigerators).
Grounding of the body increases the risk of electric shock. Do not expose
pneumatic tools to atmospheric precipitation or humidity. Water and humidity
inside the tool increases the risk of damage and injury. Do not overload the
air supply duct. Do not use the duct to carry, connect or disconnect the
connector from the compressed air tank. Avoid contact of the power supply cord
with heat sources, oils, sharp edges or mobile elements. Do not power the
pneumatic tool with oxygen, inflammable or toxic gases. Use only filtered and
“lubricated” compressed air whose pressure may be regulated. Make sure that
the processed object is properly fixed and will not move during processing.
Personal safety
Work in good physical and psychological condition. Pay attention to what you
are actually doing. Do not work if you are tired or under influence of
medicines or alcohol. Even a moment of distraction during work may lead to
serious injuries. Use personal protection. Wear protective goggles. Using
personal protections like anti-dust masks, protective shoes, helmets or
hearing protector reduces the risk of serious injuries. While operating a
pneumatic tool, wear protective gloves in order to protect yourself from
mechanic injuries and thermal influence of the tool. Avoid starting the tool
by chance. Make sure the switch is in the position ,,OFF”, before the tool is
connected to the compressed air tank. Keeping a finger on the switch or
connecting of the tool when the switch is in the position “ON” may cause
serious injuries. Before the pneumatic tool is connected, remove all the
wrenches and other tools that were used for adjustments. A wrench that is left
on mobile parts of the tool may cause serious injuries. Keep balance. During
the whole period of work, keep an appropriate position. It will facilitate the
operation of the pneumatic tool in the case of unpredictable situations during
work. Use protective clothes. Do not wear loose clothes or jewellery. Keep the
hair, clothes and gloves away from the mobile parts of the tool. Loose
clothes, jewellery or long hair may get caught in the mobile parts of the
tool. Use dust removing systems and dust containers if the tool is equipped
with them. Connect it correctly. A dust removing system diminishes the risk of
serious injuries. The feeding duct is under pressure what may cause its
dynamic movements and serious injuries.
Operating of a pneumatic tool
Do not use the tool in a manner that does not correspond to its purpose. Do
not overload the pneumatic tool. Use a proper tool for a given job. Do not
exceed the maximum acceptable working pressure. A proper choice of tool for a
given job will guarantee more efficient and safer operation. Before the tool
is regulated, accessories changed or the tool stored, the feeding duct must be
disconnected. Thus the pneumatic tool is protected from casual switching it
on. Store the tools away from children. Do not permit operation of the tool by
persons that have not been trained as far as its operation is concerned. The
tool must be properly maintained. Check the tool for lack of adjustment and
play of mobile parts. Check if any element of the tool is damaged. In the case
if any defects are detected, they must be repaired before the pneumatic tool
may be used. Many accidents are caused by incorrect maintenance of tools.
Cutting tools must be kept clean and sharp. Properly kept cutting tool is
easier to control during operation. Use pneumatic tools and accessories with
accordance to the above mentioned instructions. Use the tools with accordance
to their purpose, taking into account the type and conditions of work. Using
the tools for purposes that differ from those for which they were designed,
increases the risk of dangerous situation. While operating a pneumatic tool,
take into account a possibility of fracturing the working tool, what may cause
expulsion of its parts at a high velocity and lead to serious injuries. Make
sure the tool is rotating in a correct direction. Unexpected direction of
rotation may be a cause of a dangerous situation. Do not place hands near the
mobile elements of the pneumatic tool, since it may cause serious injuries. In
the case the socket of the collector is damaged, there is a risk of expulsion
of parts of the tool at a high velocity and lead to serious injuries. As
result of the turning moment, the tool or the reaction stick may turn. It may
lead to serious injuries if the body of the operator is within the range of
the turning tool or the reaction stick. Adopt an appropriate position during
work and be prepared for a turn of the tool. Solely the equipment that is
destined to function with pneumatic tools may be used. Using inappropriate
equipment may lead to serious injuries. In the case the power supply is
suddenly interrupted, the switch of the tool must be immediately released.
Repair
The tool may be repaired solely in authorised service points which use only
original spare parts. It will guarantee an appropriate level of safety of the
pneumatic tool. Do not clean the pneumatic tool with petrol, solvents or
another inflammable liquid. The fumes may ignite causing an explosion of the
tool and serious injuries. The tool may only be maintained with high quality
materials. It is prohibited to use substances other than those mentioned in
the service manual. Before the inserted tool is replaced or dismantled,
disconnect the compressed air supply duct.
CONDITIONS OF OPERATION
It is indispensable that the source of compressed air permits generating of the appropriate working pressure. Should the pressure of the fed air be too high, it is necessary to use a reducer with a safety valve. The pneumatic device must be supplied with compressed air through a filter and lubricator system. It will guarantee both cleanliness and lubrication of the air with oil. The conditions of the filter and the lubricator must be revised between each use and, if necessary, clean the filter or replenish oil in the lubricator. It will guarantee appropriate operation of the machine and prolong its durability.
It is only allowed to use in the tools only those connecting elements that are specified in the manual. The tool which is used to drive connecting elements and the connecting elements specified in the manual are considered to constitute a single system from the point of view of safety.
In order to connect the tool to the pneumatic system, it is recommended to use snapping connections, and the tool itself should have a non-sealing screwed connector, so that after the tool has been disconnected, there is no remaining air in it. The tool must not be supplied with oxygen or other inflammable gases.
Tools should be connected solely to such a supplying system in which it is not possible to exceed the pressure by more than 10% of the maximum value.
In case there are higher pressures, it is necessary to apply a reduction valve with a safety valve. The tools may be repaired solely with original spare parts, which are specified by the manufacturer or their representative. Repairs should be realised by experts who are authorised by the manufacturer. ATTENTION! Experts are meant to be persons who in a result of a professional training or experience have sufficient knowledge regarding machines used to drive connecting elements and have sufficient knowledge of appropriate industrial safety regulations, accident prevention regulations, directives and general technical regulations (e.g. CEN and CENELEC), in order to guarantee safe working conditions for the tools whose purpose is to drive connecting elements.
Racks supporting the tools which are installed, for example, in the working table should be designed and manufactured by the producer of the racks in a manner which guarantees safe installation of the tool, in accordance with its purpose and in a manner that prevents its damage, deformation or movement.
Maintenance of the tool is only possible using the lubricants specified in the manual.
Tools designed to drive connecting elements with contact actuation or constant contact actuation which are marked with the symbol ,,Do not use on scaffolds or ladders” must not be used to certain purposes. For example, if a change of the position where the connecting elements are driven requires using scaffolds, stairs, ladders or constructions that resemble ladders, e.g. roof rules, to close boxes or cages, to fasten transport safety systems, e.g. in vehicles and wagons.
The specified noise values are characteristic values for the tool and they do not apply to the noise emitted in the location of their operation. The noise emitted in the location of their operation will be dependent e.g. upon the working environment, the processed object, the support of the processed object. Depending upon the working conditions at the workstation and the shape of the processed object, it is possible it will be necessary to apply individual means of noise reduction, such as placing of the processed objects upon noise reducing supports, pressing or covering of the processed objects. Regulation of the pressure to the minimum value that is sufficient to perform the task. In special cases, it is necessary to wear hearing protections.
The specified values of vibrations are characteristic for the tool and they do not reflect manual action upon the tool during its operation. Each manual action upon the tool during operation of the tool will be dependent e.g. upon the strength of the grip, the pressure, the direction of work, adjustment of power supply, the processed object or the support of the processed object. Before each operation, it is necessary to revise whether the safety device mechanism and the release mechanism function properly and whether all the screws and nuts are tightened.
Do not modify any elements of the machine without previous authorisation issued by the manufacturer.
Do not dismantle any elements of the tool, such as the safety device; do not cause their malfunction.
Do not perform any ,,emergency repairs” without appropriate tools and equipment.
It is recommended that the tool be subject to appropriate maintenance actions regularly, in accordance with instructions specified by the manufacturer.
Avoid impairment or damage of the machine, e.g. as a result of perforation or engraving, modifications that has not been authorised by the manufacturer, leading upon templates made of hard materials, e.g. steel, dropping or pushing along the floor, using the tool as a hammer, application of excessive strength of any kind.
Do not direct a working tool towards yourself or any other person.
During work, the tool must be held in such a manner that prevents any injuries of the head or the body in the event of a possible rough movement of the tool which might be caused by any disturbance in power supply or by hard parts of the processed object.
Do not start the machine towards empty space. It will permit to avoid a danger caused by freely moving connecting elements and a danger related to excessive stress in the tool.
While carrying the tool, it must be disconnected from the power supply system, particularly when it is necessary to use ladders or to adopt an unusual position. At the workplace, the tool may be carried solely by the handle and it is strictly prohibited to carry it with the trigger pressed.
Give consideration to the conditions at the workplace. The connecting elements may penetrate thin processed objects or slip down the corners or edges of the processed objects and thus be dangerous for persons.
For the purpose of personal safety, use protective equipment, such as hearing or sight protections.
USE OF THE TOOL
Before each use of the tool, make sure that no element of the pneumatic system is damaged. In the case any damage is detected, it must be immediately replaced with a new, undamaged element of the system.
Before each use of the pneumatic system, it is necessary to dry the humidity condensed inside the tool, compressor and the conduits.
Connection of the tool to the pneumatic system
Insert few drops of oil of SAE 10 viscosity, to air inlet.
Screw in proper tip to the thread of air inlet the that allows connecting air
supply hose, tightly and securely (II).
Make sure that the tool magazine is empty, if not, empty it. This will allow
avoiding the risk caused by accidentally ejected fasteners.
Figure shows the recommended method of connecting the tool to pneumatic
system. Method presented will ensure the most effective use of tool and will
also prolong its service life (IV).
Connect the tool to pneumatic system using a hose with internal diameter shown
in the table. Make sure the strength of hose is at least 1,38 MPa.
If the product features the ability to change the direction of air outlet,
direct it away from the human body. Prolonged exposure to a stream of
compressed air can lead to a cooling of place reached by the stream of
compressed air, which can cause serious injuries.
Check the correctness of connection and operation by applying the tool outlet
to a piece of wood or wood-based material and by
pressing the trigger once or twice.
Filling the magazine (V)
Note! The magazine should be filled only when the product is disconnected from
the compressed air supply.
Only fasteners listed in the user manual may be used.
When fi lling, hold the tool in such a way that the outlet is not directed
towards the user or towards others.
When fi lling, do not hold your fi nger on the trigger.
Press the magazine latch and pull out the pusher.
Insert the package of fasteners and push in the pusher so that it pushes
fasteners towards the face of magazine and then it is secured with a latch.
Do not use different types and/or different sizes of fasteners in one magazine
cartridge.
Working with product
The product has a single sequential start system. This means that to start the
product, you need to run both the trigger and the lock.
In such a way that after applying the product to starting place, only a single
operation is started after pulling the trigger. Subsequent nailing operations
can only be carried out after the trigger returns from the neutral position
and has been pulled again, while the lock is kept pressed all the time.
Press the tool in the nailing area and pull the trigger (VI).
If the fastener has been nailed too deep, reduce the pressure in the system
every 0.05 MPa until the desired eff ect is achieved.
If the fastener protrudes from the workpiece, increase the pressure in the
system every 0.05 MPa until the desired effect is achieved. Do not exceed the
maximum pressure for the device.
It is recommended to apply at work the lowest possible pressure, which will
save energy, reduce noise, reduce tool wear and increase work safety.
MAINTENANCE
Never use petrol, solvents or other inflammable liquids to clean the tool. The fumes may ignite and cause an explosion of the tool and serious injuries. Solvents used to clean the handle of the tool and its body may cause softening of the sealing. Dry the tool thoroughly before the work is commenced. In case of any irregularities in the operation of the tool, it must be immediately disconnected from the pneumatic system.
All the elements of the pneumatic system must be protected from contamination. The contamination in the pneumatic system may damage the tool and other elements of the pneumatic system.
Maintenance of the tool before each use
Disconnect the tool from the pneumatic tool.
Before each use, it is necessary to place a small amount of maintenance liquid
(e.g. WD-40) in the air inlet.
Connect the tool to the pneumatic system and set it in motion for
approximately 30 seconds in order to distribute the maintenance liquid inside
the tool and clean it.
Disconnect the tool from the pneumatic tool again.
Place a small quantity of SAE 10 oil inside the tool through the air inlet and
special holes. It is recommended to use SAE 10 oil designed for maintenance of
pneumatic tools. Connect the tool and set it in motion for a while.
Attention! WD-40 may not be used as the proper lubricating oil.
Wipe off the excess of oil which comes out of the outlet openings. The
remaining oil may damage the sealing of the device.
Other maintenance actions
Before each use of the tool, it is necessary to check whether there are any
signs of damage of the tool. Drivers, tool holders and spindles must be kept
clean.
Every six months or after 100 hours of operation, the device must be revised
by qualified personnel in a repair shop. If the tool has been used without the
recommended air supply system, then it is necessary to increase the frequency
of such controls.
Repairs
Operation of the machine must be interrupted immediately if any defects have
been detected. Work with a defective machine may
cause injuries. All repairs or replacements of the elements of the tool must
be realized by qualified personnel in an authorized repair shop.
Once the functioning has been concluded, the casing, ventilation slots, switches, additional handle and protections must be cleansed with a stream of air (at a pressure not exceeding 0.3 MPa), with a brush or a cloth without any chemical substances or cleaning liquids. Tools and handles must be cleansed with a clean cloth.
Worn tools are recyclable waste it is prohibited to dispose of them throwing them away along with domestic waste, since the tools contain substances that are harmful for people and the environment! We ask for your active assistance in economic management of natural resources and protection of the natural environment by sending the tools to a worn tools disposal point. In order to reduce the quantity of waste that is disposed if, it is necessary to recycle them.
TOYA S.A.
ul. Sołtysowicka 13 – 15
51 – 168 Wrocław
tel.: 071 32 46 200
fax: 071 32 46 373
e-mail: [email protected]
ODDZIAŁ WARSZAWSKI
Teren ProLogis Park Nadarzyn
al. Kasztanowa 160
05 – 831 Młochów k. Nadarzyna
tel.: 022 73 82 800
fax: 022 73 82 828
TOYA ROMANIA SA
Soseaua Odai 109-123
Sector 1, Bucuresti
www.yato.ro
[email protected]
tel: 031 710 8692
fax 0317104008
References
- TOYA S.A. - leading manufacturer and distributor of tools
- TOYA S.A. | Tool distributor in more than 100 countries