YATO YT-82600 Concrete Vibrator Set Instruction Manual

YT-82600, YT-82601
Concrete Vibrator Set
Instruction Manual

YT-82600 Concrete Vibrator Set

1. drive unit
2. flexible shaft
3. vibration poker
4. electric switch
5. switch lock
6. protection button

Production year:
  Read the operating instruction
Use protective gloves
Wear protective goggles
 Wear hearing protectors
230 V~ 50 Hz
Mains voltage and frequency
1200 W
2300 W
Nominal power
5000 min-1
4000 min-1
Nominal rotation This symbol indicates that waste electrical and electronic equipment (including batteries and storage cells) cannot be disposed of with other types of waste. Waste equipment should be collected and handed over separately to a collection point for recycling and recovery, in order to reduce the amount of waste and the use of natural resources. Uncontrolled release of hazardous components contained in electrical and electronic equipment may pose a risk to human health and have adverse eff ects for the environment. The household plays an important role in contributing to reuse and recovery, including recycling of waste equipment. For more information about the appropriate recycling methods, contact your local authority or retailer.

PRODUCT CHARACTERISTICS

The concrete vibrator consists of a drive unit and a vibration poker. The product is designed for compacting the fresh concrete mortar. The vibration poker removes air bubbles from the mortar which allows obtaining a concrete of more homogenous texture.
Correct, reliable and safe operation of the product depends on proper operation, therefore:
Before starting product operation, please read this manual and keep it.
The supplier does not assume any liability for damages resulting from failure to follow safety regulations and recommendations specified in this manual.
PRODUCT ACCESSORIES
The product is delivered as complete, before the work attach the vibration poker to drive unit as described later in this manual.

TECHNICAL DETAILS

GENERAL SAFETY CONDITIONS

NOTE! Get acquainted with all the instructions below. Failure to observe them may lead to an electric shock, fire or injuries. The notion of electric tool used in the instructions applies to all the tools which are powered with electric current, both wire tools and wireless ones.

OBSERVE THE FOLLOWING INSTRUCTIONS

Place of work
The place of work must be properly illuminated and clean. Disorder and poor illumination may be a cause of accidents.
Do not work with electric tools in explosive environments, or those which contain infl ammable liquids, gases or vapours.
Electric tools generate sparks, which may cause a fire in case of contact with infl ammable gases or vapours.
Do not allow children and outsiders to the place of work. A lack of concentration may result in a loss of control over the tool.
Electric safety
The plug of the power supply cable must fit the mains socket. Do not modify the plug. Do not use any adapters what-soever in order to adapt the plug to the socket.
Unmodified plug which fits the socket reduces the risk of an electric shock.
Avoid contact with grounded surfaces, such as pipes, heaters and refrigerators. Grounding of the body increases the risk of an electric shock.
Do not expose electric tools to precipitation or humidity. Water and humidity which gets into the electric tool increases the risk of an electric shock.
Do not overload the power supply cable. Do not use the power supply cable in order to carry the tool or to connect and disconnect the plug from the mains socket. Avoid contact of the power supply cable with heat, oils, sharp tools and moving elements. Damage to the power supply cable increases the risk of an electric shock.
In case work is realised outside closed areas, it is necessary to use extension cords designed for applications outside closed areas. Using a correct extension cord permits to reduce the risk of an electric shock.
If operating a power tool in a damp location is unavoidable, use a residual current device (RDC) protected supply. Use of an RCD reduces the risk of electric shock.
Personal safety
Commence work in good physical and psychological conditions. Pay attention to what you do. Do not work if you are tired or under effects of medicines or alcohol. Even a moment’s inattention during work may lead to serious injuries.
Always use individual means of protection. Always wear goggles. Using individual means of protection, such as dust-masks, protective shoes, helmets and hearing protections permits to reduce the risk of serious injuries.
Avoid accidental activation of the tool. Make sure the switch is in the OFF position, before you connect the tool to the mains. Holding the tool with a finger on the switch or connecting an electric tool when the switch is in the ON position may lead to serious injuries.
Before you turn an electric tool on remove all the spanners and other tools, which have been used for adjustments. A spanner left on rotating elements of the tool may lead to serious injuries.
Keep your balance. Maintain an appropriate position. It will permit to control the electric tool in case of unpredicted situations during its operation.
Use protective clothes. Do not wear loose clothes or jewellery. Keep your hair, clothes and gloves away from moving elements of the electric tool. Loose clothes, jewellery or long hair may get caught on moving elements of the tool.
Use dust extractors or dust containers, if the tool is equipped with any. Make sure they are properly connected. Using of dust extractors permits to reduce the risk of serious injuries.
Operation of the electric tool
Do not overload the electric tool. Use a proper tool for the given purpose. A correct selection of the tool for the given work will result in a more efficient and safer work.
Do not use the electric tool if the switch is not functioning properly. A tool which may not be controlled by means of a switch is dangerous and must be repaired.
Disconnect the plug from the mains socket before any adjustment, replacement of accessories or storage of the tool. It will permit to avoid accidental activation of the electric tool.
Store the tool away from children. Do not allow untrained persons to operate the tool. An electric tool may be dangerous in hands of an untrained person.
Make sure the tool is properly maintained. Check the tool in order to detects any unfitting or loose moving elements.
Check whether the elements of the tool are not damaged. In case any damaged elements of the tool are detected, they must be repaired before the electric tool is operated. Many accidents are caused by improper maintenance of tools.
Cutting tools must be sharp and clean. Properly maintained cutting tools are easier to control during work.
Use electric tools and accessories in accordance with the aforementioned instructions. Use the tool in accordance with its purpose, taking into account the kind and conditions of work. Should the tool be used for other applications than the ones it has been designed for, the risk of a dangerous situation increases.
Repairs
The tool may be repaired only by authorised service centres, which must use solely original spare parts. It will guarantee a proper level of safety of operation of the electric tool.

ADDITIONAL SAFETY INSTRUCTIONS

Wear hearing protectors when working with this tool. Exposure to noise can cause hearing loss.
Use this tool with auxiliary handle grips supplied with the tool. Loss of control may cause personal injury to the operator.
Use dust protection masks. Use of anti-dust mask reduces the risk of serious body injuries.
When working, where the inserted tool may come into contact with hidden live wire, hold the power tool using insulated handles.
Inserted accessory when coming into contact with a live wire may cause metal components of the tool to become energized, which could result in electric shock to the operator of tool.

PRODUCT HANDLING

Attaching the poker to drive unit
Model YT-82600 (II)
Pull off the threaded bushing and check the condition of gasket around the coupling. If any damage to gasket is found, it should be replaced with a new one before the start of work. Slide the end of the flexible poker tube onto the protruding part of the drive shaft of the drive unit.
Screw the threaded bushing onto the thread of the drive unit. Check whether the poker will not disconnect automatically during operation.
Model YT-82601
Turn the handle lock so that the notch gets inside coupling and allows inserting the coupling of poker’s fl exible shaft into drive unit’s mounting hole (II). Insert the flexible shaft coupling so that one of notches overlaps with the handle lock. Turn the handle lock (III), and then check whether the poker does not disconnect automatically during operation.
Switching the drive unit on and off
Model YT-82600 (III)
Hold the drive unit during operation with both hands. Switching on is done by pressing and holding the switch. When pressure on the switch is released, operation of the drive unit is stopped.
The switch has been fitted with a lock that allows locking the switch in the “on” position. In order to activate the lock, press and hold the switch, and then press and hold the lock button while releasing the pressure on the switch.
Lock is released by pressing the switch.
Model YT-82601 (IV)
Hold the drive unit during operation with both hands. Frame around the unit has a plastic feet that allows laying the drive unit on the ground. However, even when the drive unit is laid on the ground, it must be held with both hands during operation. Itis forbidden to leave the drive unit without support and unattended.
There is a switch in the back of housing, switching it to the “on” position – I, switching it to the “off” position – O, will stop the operation of the drive unit. It is not necessary to hold the switch during operation.
Next to the switch there is an overload protection button. If, during operation, the drive unit stops automatically, it may indicate that the overload protection was triggered. In this case, put the switch in the off position – O, disconnect the power plug from the mains socket, wait for the drive unit to cool down, press the protection button and then start the drive unit with the switch.
Recommendations regarding operation and work with a concrete vibrator
Carry the power unit with the attached poker always by holding the drive unit and the poker. Carrying the product with a loaded poker’s flexible shaft can lead to damaging the coupling.
Concrete should be poured into a mould or formwork by layers. Layer thickness should not exceed 50 cm. Thickness is recommended to be between 30 and 50 cm.
The product is designed for a concrete mortar with a thickness of at least 10 cm.
The poker should always be inserted into the mortar vertically and held in this position throughout the work. During the work, move the poker vertically. The poker that is dipped in concrete must not be moved to another place. It should be taken out of concrete and inserted into a new place.
Do not apply excessive force when dipping the poker in concrete. The poker can lean against reinforcement bars. In this case, dislocate the poker upwards and try to dip it again.
Avoid dipping it too close to walls or formwork. The poker must not touch any obstacles in the course of work. Keep a distance of at least 7 cm from obstacles.
Work should begin with the lowest layers of concrete and gradually move up to higher layers.
The poker should be dipped at fixed spacing over the entire surface of concrete. The spacing should be from 8 to 10 times the poker’s diameter, that is from 28 to 35 cm in case of a poker supplied with the product.
Poker’s displacement in concrete should not be too fast. Only then, concrete will be in a position to properly close up the place after the poker. Displace the poker at a speed of about 8 cm/s. Only when pulling the poker out of concrete, the very end of pulling process should be carried out quickly to prevent the concrete surface to dishevel.
Watch the time of dipping the vibration poker in concrete. Too short dipping time will not release all air bubbles, too long dipping time can lead to separation of concrete components. Poker’s dipping time depends on the type and density of concrete, as well as on the size of poker. It should remain within the range of 5 to 15 seconds. Shorter time should be applied to concrete with lower density. Observe the surface of concrete around the poker, if it becomes dense and slightly glistening and a change in the sound of vibration poker is observed, the poker should be removed from concrete.
After removing the poker from concrete, it should not be kept vibrating for too long without dipping. It should be dipped in a new place or the operation of drive unit should be stopped. The poker vibrating for too long without load can overheat, which shortens its service life, and may also lead to damage.
In case of vibrating the mortar for concrete slabs, the poker should be placed askew, this will increase the contact area between the poker and concrete.
Note! Do not allow concrete to harden on a flexible shaft or vibration poker. After the work is finished, immediately stop the operation of drive unit, disconnect the power plug from the mains socket, disassemble the poker’s flexible shaft from the drive unit, and then clean the poker and the flexible shaft from concrete residues. Hardened concrete can lead to damage of the flexible shaft and/or poker.
Product maintenance
Note! All maintenance operations should be carried out after disconnecting the power plug from the mains socket.
The poker and the flexible shaft should be cleaned with water immediately after finishing work. Do not allow the concrete to hardenon these elements. Do not use high-pressure washers to clean the flexible shaft and vibration poker.
After cleaning, wipe dry.
Do not immerse the drive unit in water or any other liquid. Do not direct a jet of water or other liquid onto the drive unit. Clean the drive unit housing with a slightly damp soft cloth or sponge and then thoroughly wipe dry. Vents should be cleaned by means of a soft brush or using a jet of compressed air at a pressure of not more than 0.3 MPa.
After every 100 hours of operation, the fl exible shaft and vibration poker should be inspected and lubricated at an authorized service point of the manufacturer.
Spare parts
A detailed list of product’s spare parts can be found in the “Download” section, in the product card, on the TOYA SA websites: www.toya.pl and www.toya24.pl.
Product storage
The product should be stored thoroughly cleaned and dried. The flexible shaft must be disconnected from the drive unit.
Store the product in closed rooms. Protect it against an access of unauthorized persons.
At the place of storage, ensure proper ventilation to prevent condensation of steam. The place of storage should protect the product from the eff ects of weather conditions.
Product transportation
During the work, the product should be transported over short distances by supporting simultaneously the drive unit and the flexible shaft.
When transporting over longer distances, dismantle the flexible shaft from the drive unit. Both elements should be transported separately. Transport the product in unit packaging or other hard packaging that provides protection against shocks. During transport, protect the product from moisture!

TOYA S.A.
ul. Sołtysowicka 13 – 15
51 – 168 Wrocław
tel.: 071 32 46 200
fax: 071 32 46 373
e-mail: biuro@yato.pl| ODDZIAŁ WARSZAWSKI
Teren ProLogis Park Nadarzyn
al. Kasztanowa 160
05 – 831 Młochów k. Nadarzyna
tel.: 022 73 82 800
fax: 022 73 82 828| TOYA ROMANIA SA
Soseaua Odai 109-123
Sector 1, Bucuresti
www.yato.ro
office@yato.ro
tel: 031 710 8692
fax 0317104008
---|---|---

DECLARATION OF CONFORMITY
0122/YT-09564/EC/2022
We declare and guarantee with full responsibility that the following products:
Concrete vibrator set; ~230 V; 50 Hz; 2300 W; 4000 min-¹; nr kat. YT-82601
meet requirements of the following European Standards / Technical Specifications:
EN 60204-1:2006 + A1:2009
EN 60745-1:2009 + A11:2010
EN 60745-2-1:2010
EN 61000-6-2:2005
EN 61000-6-4:2007 + A1:2011
EN 61000-3-2:2014
EN 61000-3-3:2013
and fulfill requirements of the following European Directives:
2006/42/EC Machinery and safety elements
2014/30/EU Electromagnetic compatibility (EMC) Directive
2017/2102/EU Restriction of the Use of Certain Hazardous Substances
Serial number: concern all serials numbers of item(s) mentioned in this declaration
The last two digits of the year in which the CE marking was affixed: 18
Year of production: 2020
The person authorized to compile the technical file:
Tomasz Zych
TOYA S.A., ul. Sołtysowicka 13 – 15, 51-168 Wrocław, Polska

Wrocław, 2020.01.02
(Place and date of issue) (Name and signature of authorized person)

References

• TOYA S.A. | Tool distributor in more than 100 countries
• toya24.pl - Sklep YATO - Narzędzia i elektronarzędzia
• home.pl: Nr 1 w Polsce. Domeny, Hosting, Serwery WWW, Strony, eSklep, Office 365
• TOYA S.A. | Tool distributor in more than 100 countries
• toya24.pl - Sklep YATO - Narzędzia i elektronarzędzia
• TOYA S.A. | Tool distributor in more than 100 countries

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>