YATO YT-09213 Pneumatic Stitching Machine User Manual

YATO YT-09213 Pneumatic Stitching Machine

Product Information

The product is a pneumatic tool with the model number YT-09213. It is manufactured by TOYA S.A. and has a production year of 2018. The tool comes with various parts including an air inlet, air inlet connection, trigger, safety device, dispenser, snap fastener of the dispenser, pusher of the dispenser, upper lid, tool, hose socket, hose, hose connection, lubricator, reducer, filter, and compressor.

Product Usage Instructions

1. Before using the tool, read through the entire instruction manual and follow all safety guidelines to avoid injury or damage to property.
2. Connect the air inlet to a suitable air supply source.
3. Attach the appropriate tool to the hose connection.
4. Ensure that all parts are securely fastened and in good condition before use.
5. Press the trigger to activate the tool.
6. After use, turn off the air supply and disconnect the tool from the hose connection.
7. Clean and maintain the tool regularly as instructed in the manual to ensure optimal performance and longevity.

Please note that failure to follow the usage instructions and safety guidelines may result in electric shock, fire, or bodily harm. Use the tool only as intended and do not modify or alter it in any way.

OVERVIEW

1. air inlet
2. air inlet connection
3. trigger
4. safety device
5. dispenser
6. snap fastener of the dispenser
7. pusher of the dispenser
8. upper lid
9. tool
10. hose socket
11. hose
12. hose connection
13. lubricator
14. reducer
15. filter
16. compressor

CHARACTERISTICS OF THE DEVICE

The pneumatic nailing machine is a device that is powered with a stream of compressed air at the correct pressure. By means of nails and stitches, it facilitates tasks consisting in connecting elements. The correct, reliable and safe functioning of the machine depends upon proper operation, therefore:

Before any work may be commenced with the machine, it is indispensable to read the whole manual and keep it.
The supplier cannot be held responsible for any damage and injuries caused in a result of using the machine in a manner that does not correspond to its designed purpose, not observing safety regulations and the recommendations specifi ed in the present instruction. Using the machine in a manner that does not correspond to its designed purpose will also result in the cancellation of the guarantee, and so is the case in the event of incompliance with the contract.

EQUIPMENT
The nailing machine is equipped with a connector that facilitates its connection to a pneumatic system.

TECHNICAL DATA

GENERAL SAFETY CONDITIONS

WARNING! During operation of a pneumatic tool, it is recommended to always observe the basic safety regulations including those mentioned below, in order to diminish the risk of fire, electric shock and injury.

Before operation of the tool can be commenced, the whole manual must be read and kept.

ATTENTION! Read all the instructions mentioned below. If they are not observed, there is a risk of electric shock, fi re or injury. The notion of „pneumatic tool” that is used in the instructions refers to all tools that are powered with a stream of compressed air at appropriate pressure.

OBSERVE THE FOLLOWING INSTRUCTIONS
The place of work must be well-lit and kept clean. Disorder and weak light may be causes of accidents. Do not use pneumatic tools where there is a risk of explosion, in an atmosphere that contains inflammable liquids, gases, or fumes. Prevent access of children and unauthorized persons to the place of work. Loss of concentration may cause loss of control of the tool.

Safety
The connector of the pneumatic tool must fit the socket of the air supply duct. Do not modify the connector or the power supply socket. All ducts, connectors and sockets must be clean, undamaged, in good technical state and suitable to be used with pneumatic tools. Pneumatic tools are not insulated from contact with electric energy sources, and therefore any contact with grounded surfaces must be avoided (pipes, heaters and refrigerators). Grounding of the body increases the risk of electric shock. Do not expose pneumatic tools to atmospheric precipitation or humidity. Water and humidity inside the tool increases the risk of damage and injury. Do not overload the air supply duct. Do not use the duct to carry, connect or disconnect the connector from the compressed air tank. Avoid contact of the power supply cord with heat sources, oils, sharp edges or mobile elements. Do not power the pneumatic tool with oxygen, inflammable or toxic gases. Use only filtered and “lubricated” compressed air whose pressure may be regulated. Make sure that the processed object is properly fixed and will not move during processing.

• Read the operating instruction
• Wear protective goggles
• Wear hearing protectors
• Do not use on scaff olds or ladders
• Do not use with defective fuse

Personal safety
Work in good physical and psychological condition. Pay attention to what you are actually doing. Do not work if you are tired or under the influence of medicines or alcohol. Even a moment of distraction during work may lead to serious injuries. Use personal protection. Wear protective goggles. Using personal protections like anti-dust masks, protective shoes, helmets or hearing protector reduces the risk of serious injuries. While operating a pneumatic tool, wear protective gloves in order to protect yourself from mechanic injuries and thermal influence of the tool. Avoid starting the tool by chance. Make sure the switch is in the position „OFF”, before the tool is connected to the compressed air tank. Keeping a finger on the switch or connecting of the tool when the switch is in the position “ON” may cause serious injuries. Before the pneumatic tool is connected, remove all the wrenches and other tools that were used for adjustments. A wrench that is left on mobile parts of the tool may cause serious injuries. Keep balance. During the whole period of work, keep an appropriate position. It will facilitate the operation of the pneumatic tool in the case of unpredictable situations during work. Use protective clothes. Do not wear loose clothes or jewellery. Keep the hair, clothes and gloves away from the mobile parts of the tool. Loose clothes, jewellery or long hair may get caught in the mobile parts of the tool. Use dust-removing systems and dust containers if the tool is equipped with them. Connect it correctly. A dust removing system diminishes the risk of serious injuries. The feeding duct is under pressure what may cause its dynamic movements and serious injuries.

Operating of a pneumatic tool
Do not use the tool in a manner that does not correspond to its purpose. Do not overload the pneumatic tool. Use a proper tool for a given job. Do not exceed the maximum acceptable working pressure. A proper choice of tool for a given job will guarantee more effi cient and safer operation. Before the tool is regulated, accessories changed or the tool stored, the feeding duct must be disconnected. Thus the pneumatic tool is protected from casual switching it on. Store the tools away from children. Do not permit operation of the tool by persons that have not been trained as far as its operation is concerned. The tool must be properly maintained. Check the tool for lack of adjustment and play of mobile parts. Check if any element of the tool is damaged. In the case if any defects are detected, they must be repaired before the pneumatic tool may be used. Many accidents are caused by incorrect maintenance of tools. Cutting tools must be kept clean and sharp. Properly kept cutting tool is easier to control during operation. Use pneumatic tools and accessories with accordance to the above-mentioned instructions. Use the tools with accordance to their purpose, taking into account the type and conditions of work. Using the tools for purposes that diff er from those for which they were designed, increases the risk of dangerous situation. While operating a pneumatic tool, take into account a possibility of fracturing the working tool, what may cause the expulsion of its parts at a high velocity and lead to serious injuries. Make sure the tool is rotating in a correct direction. Unexpected direction of rotation may be a cause of a dangerous situation. Do not place hands near the mobile elements of the pneumatic tool, since it may cause serious injuries. In the case the socket of the collector is damaged, there is a risk of expulsion of parts of the tool at a high velocity and lead to serious injuries. As result of the turning moment, the tool or the reaction stick may turn. It may lead to serious injuries if the body of the operator is within the range of the turning tool or the reaction stick. Adopt an appropriate position during work and be prepared for a turn of the tool. Solely the equipment that is destined to function with pneumatic tools may be used. Using inappropriate equipment may lead to serious injuries. In the case the power supply is suddenly interrupted, the switch of the tool must be immediately released.

Repair
The tool may be repaired solely in authorized service points which use only original spare parts. It will guarantee an appropriate level of safety of the pneumatic tool. Do not clean the pneumatic tool with petrol, solvents or another infl ammable liquid. The fumes may ignite causing an explosion of the tool and serious injuries. The tool may only be maintained with high-quality materials. It is prohibited to use substances other than those mentioned in the service manual. Before the inserted tool is replaced or dismantled, disconnect the compressed air supply duct.

CONDITIONS OF OPERATION

• It is indispensable that the source of compressed air permits generating of the appropriate working pressure. Should the pressure of the fed air be too high, it is necessary to use a reducer with a safety valve. The pneumatic device must be supplied with compressed air through a filter and lubricator system. It will guarantee both cleanliness and lubrication of the air with oil. The conditions of the filter and the lubricator must be revised between each use and, if necessary, clean the filter or replenishment oil in the lubricator.

• It will guarantee the appropriate operation of the machine and prolong its durability.

• It is only allowed to use in the tools only those connecting elements that are specified in the manual. The tool which is used to drive connecting elements and the connecting elements specified in the manual are considered to constitute a single system from the point of view of safety.

• In order to connect the tool to the pneumatic system, it is recommended to use snapping connections, and the tool itself should have a non-sealing screwed connector so that after the tool has been disconnected, there is no remaining air in it.

• The tool must not be supplied with oxygen or other inflammable gases.

• Tools should be connected solely to such a supplying system in which it is not possible to exceed the pressure by more than 10% of the maximum value. In case there are higher pressures, it is necessary to apply a reduction valve with a safety valve.
  The tools may be repaired solely with original spare parts, which are specified by the manufacturer or their representative. Repairs should be realized by experts who are authorized by the manufacturer. ATTENTION! Experts are meant to be persons who in a result of professional training or experience have sufficient knowledge regarding machines used to drive connecting elements and have sufficient knowledge of appropriate industrial safety regulations, accident prevention regulations, directives and general technical regulations (e.g. CEN and CENELEC), in order to guarantee safe working conditions for the tools whose purpose is to drive connecting elements.

• Racks supporting the tools which are installed, for example, in the working table should be designed and manufactured by the producer of the racks in a manner that guarantees safe installation of the tool, in accordance with its purpose and in a manner that prevents its damage, deformation or movement.

• Maintenance of the tool is only possible using the lubricants specified in the manual.

• Tools designed to drive connecting elements with contact actuation or constant contact actuation which are marked with the symbol „Do not use on scaffolds or ladders” must not be used to certain purposes. For example, if a change of the position where the connecting elements are driven requires using scaffolds, stairs, ladders or constructions that resemble ladders, e.g. roof rules, to close boxes or cages, to fasten transport safety systems, e.g. in vehicles and wagons.

• The specified noise values are characteristic values for the tool and they do not apply to the noise emitted in the location of their operation. The noise emitted in the location of their operation will be dependent e.g. upon the working environment, the processed object, the support of the processed object. Depending upon the working conditions at the workstation and the shape of the processed object, it is possible it will be necessary to apply individual means of noise reduction, such as placing of the processed objects upon noise-reducing supports, pressing or covering of the processed objects. Regulation of the pressure to the minimum value that is sufficient to perform the task. In special cases, it is necessary to wear hearing protection.

• The specified values of vibrations are characteristic for the tool and they do not reflect manual action upon the tool during its operation. Each manual action upon the tool during operation of the tool will be dependent e.g. upon the strength of the grip, the pressure, the direction of work, adjustment of power supply, the processed object or the support of the processed object.

• Before each operation, it is necessary to revise whether the safety device mechanism and the release mechanism function properly and whether all the screws and nuts are tightened.

• Do not modify any elements of the machine without previous authorization issued by the manufacturer.

• Do not dismantle any elements of the tool, such as the safety device; do not cause their malfunction.

• Do not perform any „emergency repairs” without appropriate tools and equipment.

• It is recommended that the tool be subject to appropriate maintenance actions regularly, in accordance with instructions specified by the manufacturer.

• Avoid impairment or damage of the machine, e.g. as a result of perforation or engraving, modifications that has not been authorized by the manufacturer, leading upon templates made of hard materials, e.g. steel, dropping or pushing along the fl oor, using the tool as a hammer, application of excessive strength of any kind.

• Do not direct a working tool towards yourself or any other person.

• During work, the tool must be held in such a manner that prevents any injuries of the head or the body in the event of a possible rough movement of the tool which might be caused by any disturbance in power supply or by hard parts of the processed object.

• Do not start the machine towards empty space. It will permit to avoid a danger caused by freely moving connecting elements and a danger related to excessive stress in the tool.

• While carrying the tool, it must be disconnected from the power supply system, particularly when it is necessary to use ladders or to adopt an unusual position. At the workplace, the tool may be carried solely by the handle and it is strictly prohibited to carry it with the trigger pressed.

• Give consideration to the conditions at the workplace. The connecting elements may penetrate thin processed objects or slip down the corners or edges of the processed objects and thus be dangerous for persons.

• For the purpose of personal safety, use protective equipment, such as hearing or sight protection.

USE OF THE TOOL

Before each use of the tool, make sure that no element of the pneumatic system is damaged. In the case any damage is detected, it must be immediately replaced with a new, undamaged element of the system. Before each use of the pneumatic system, it is necessary to dry the humidity condensed inside the tool, compressor and the conduits.

Connection of the tool to the pneumatic system

• Insert few drops of oil of SAE 10 viscosity, to air inlet.
• Screw in proper tip to the thread of air inlet the that allows connecting air supply hose, tightly and securely (II).
• Make sure that the tool magazine is empty, if not, empty it. This will allow avoiding the risk caused by accidentally ejected fasteners.
• Figure shows the recommended method of connecting the tool to pneumatic system. Method presented will ensure the most eff ective use of tool and will also prolong its service life (IV).
• Connect the tool to pneumatic system using a hose with internal diameter shown in the table. Make sure the strength of hose is at least 1,38 MPa.
• If the product features the ability to change the direction of air outlet, direct it away from the human body. Prolonged exposure to a stream of compressed air can lead to a cooling of place reached by the stream of compressed air, which can cause serious injuries.
• Check the correctness of connection and operation by applying the tool outlet to a piece of wood or wood-based material and by pressing the trigger once or twice.

Filling the magazine (V)

• Note! The magazine should be filled only when the product is disconnected from the compressed air supply.
• Only fasteners listed in the user manual may be used.
• When filling, hold the tool in such a way that the outlet is not directed towards the user or towards others.
• When filling, do not hold your finger on the trigger.

Pull back the latch of cover of fastener feeding mechanism and open the cover. Then open the magazine cover. The magazine features a raised floor that facilitates the transport of shorter fasteners. In order to change the position of magazine floor, raise the magazine’s axle and turn it clockwise so that the axle’s spline under the magazine floor hooks against the notch in the inner magazine’s axle (VII). Make sure that the magazine floor has been locked in its position and that it is not possible to change the position. Possible positions of the magazine floor are marked on the magazine’s wall. Put the fastener belt onto the magazine’s axle, some of the fasteners intended for nailing should be directed towards the magazine floor. Free end of the belt should be directed towards the outlet of fasteners. Splines of the feed mechanism should be placed between the first and second fasteners, and the fastener heads should stay in the guide located above the feed mechanism cover. Close the magazine cover and then secure it by closing and securing by mans of a latch of a cover of fastener feed mechanism. Make sure that none of covers opens by itself during the work.

Working with product

• The product has a single sequential start system. This means that to start the product, you need to run both the trigger and the lock.
• In such a way that after applying the product to starting place, only a single operation is started after pulling the trigger. Subse-quent nailing operations can only be carried out after the trigger returns from the neutral position and has been pulled again, while the lock is kept pressed all the time.
• Press the tool in the nailing area and pull the trigger (VI).
• If the fastener has been nailed too deep, reduce the pressure in the system every 0.05 MPa until the desired eff ect is achieved. If the fastener protrudes from the workpiece, increase the pressure in the system every 0.05 MPa until the desired eff ect is achieved.
• Do not exceed the maximum pressure for the device.
• It is recommended to apply at work the lowest possible pressure, which will save energy, reduce noise, reduce tool wear and increase work safety.
• If the fasteners are jammed, disconnect the tool from the compressed air supply. Disconnect the tool connector from the hose quick coupler supplying the compressed air. Then open both covers as in the case of fi lling the magazine and remove the jammed fasteners.

MAINTENANCE

Never use petrol, solvents or other infl ammable liquids to clean the tool. The fumes may ignite and cause an explosion of the tool and serious injuries. Solvents used to clean the handle of the tool and its body may cause softening of the sealing. Dry the tool thoroughly before the work is commenced. In case of any irregularities in the operation of the tool, it must be immediately disconnected from the pneumatic system. All the elements of the pneumatic system must be protected from contamination. The contamination in the pneumatic system may damage the tool and other elements of the pneumatic system.

Maintenance of the tool before each use

• Disconnect the tool from the pneumatic tool.
• Before each use, it is necessary to place a small amount of maintenance liquid (e.g. WD-40) in the air inlet.
• Connect the tool to the pneumatic system and set it in motion for approximately 30 seconds in order to distribute the maintenance liquid inside the tool and clean it.
• Disconnect the tool from the pneumatic tool again.
• Place a small quantity of SAE 10 oil inside the tool through the air inlet and special holes. It is recommended to use SAE 10 oil designed for maintenance of pneumatic tools. Connect the tool and set it in motion for a while.
• Attention! WD-40 may not be used as the proper lubricating oil.

Wipe off the excess of oil which comes out of the outlet openings. The remaining oil may damage the sealing of the device.

Other maintenance actions
Before each use of the tool, it is necessary to check whether there are any signs of damage of the tool. Drivers, tool holders and spindles must be kept clean. Every six months or after 100 hours of operation, the device must be revised by qualifi ed personnel in a repair shop. If the tool has been used without the recommended air supply system, then it is necessary to increase the frequency of such controls.

Repairs
Operation of the machine must be interrupted immediately if any defects have been detected. Work with a defective machine may cause injuries. All repairs or replacements of the elements of the tool must be realised by qualifi ed personnel in an authorised repair shop.

Check whether the screws are not loosened. Check the condition of the sealing.
The tool does not start or works slowly| The compressor does not guarantee the appropriate air supply. Connect the device to a more efficient compressor. Insufficient lubrication. Check the condition of the sealing.
Frequent jamming of the tool.| Incorrect or damaged connecting elements. The dispenser is dirty and does not guarantee appropriate supply of connect- ing elements.
Insufficient power| Make sure the hoses have the correct internal diameter which must correspond at least to the value specified in the table. Check the adjustment of pressure; it must be set to the maximum acceptable value. Make sure the tool has been properly cleaned and lubricated. If the problem persists send the tool for repair.

Once the functioning has been concluded, the casing, ventilation slots, switches, additional handle and protections must be cleansed with a stream of air (at a pressure not exceeding 0.3 MPa), with a brush or a cloth without any chemical substances or cleaning liquids. Tools and handles must be cleansed with a clean cloth. Worn tools are recyclable waste – it is prohibited to dispose of them throwing them away along with domestic waste, since the tools contain substances that are harmful for people and the environment! We ask for your active assistance in economic management of natural resources and protection of the natural environment by sending the tools to a worn tools disposal point. In order to reduce the quantity of waste that is disposed if, it is necessary to recycle them.

DECLARATION OF CONFORMITY

We declare and guarantee with full responsibility that the following products: Pneumatic nailing machine; 0,8 MPa (max.); 45 – 70 mm; item no. YT-09213 meet requirements of the following European Standards / Technical Specifications: EN 792-13:2000 + A1:2008 and fulfill requirements of the following European Directives:

2006/42/EC Machinery and safety elements
Serial number: concern all serials numbers of item(s) mentioned in this declaration Year of production: 2018
The person authorized to compile the technical file:
Tomasz Zych
TOYA S.A., ul. Sołtysowicka 13 – 15, 51-168 Wrocław, Polska

TOYA S.A.
ul. Sołtysowicka 13 – 15 51 – 168 Wrocław
tel.: 071 32 46 200
fax: 071 32 46 373
e-mail: biuro@yato.pl

ODDZIAŁ WARSZAWSKI
Teren ProLogis Park Nadarzyn al. Kasztanowa 160
05 – 831 Młochów k. Nadarzyna
tel.: 022 73 82 800
fax: 022 73 82 828

TOYA ROMANIA SA
Soseaua Odai 109-123 Sector 1, Bucuresti www.yato.ro
office@yato.ro
tel: 031 710 8692
fax 0317104008

References

• TOYA S.A. - leading manufacturer and distributor of tools
• TOYA S.A. | Tool distributor in more than 100 countries

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