YATO YT-82560 Airless Paint Sprayer Instruction Manual
- October 30, 2023
- YATO
Table of Contents
YT-82560
AIRLESS PAINT SPRAYER
- unit
- spray gun
- hose connecting the gun to the unit
- hose connection
- suction hose
- overflow hose
- operating mode switch
- pressure adjusting knob
- electric switch
- power cord with plug
- handle
- gun trigger
- trigger lock
- nozzle knob
- nozzle cover
- nozzle
- gun grip
Read the operating instruction
Use protective gloves
Wear protective goggles
220-240 V~ 50 Hz
Mains voltage and frequency
650 W
Nominal power
20,7 MPa
Maximum air pressure
This symbol indicates that waste electrical and electronic equipment (including batteries and storage cells) cannot be disposed of with other types of waste. Waste equipment should be collected and handed over separately to a collection point for recycling and recovery, in order to reduce the amount of waste and the use of natural resources. Uncontrolled release of hazardous components contained in electrical and electronic equipment may pose a risk to human health and have adverse effects for the environment. The household plays an important role in contributing to reuse and recovery, including recycling of waste equipment. For more information about the appropriate recycling methods, contact your local authority or retailer.
PRODUCT CHARACTERISTICS
The painting unit is an electrical device used to cover the surface with a coating material or varnish. The unit does not need to be supplied from an external source of compressed air, the coating material is applied from the unit to the gun by means of a flexible hose. The long hose connecting the gun to the unit allows the universal use of the product. The unit has been equipped with a pump that sucks the paint from any tank. Correct, reliable, and safe operation of the device is dependent on its proper use, therefore:
Before working with the tool, read all instructions and keep for further reference.
For any damage or injuries caused by the tool misuse, failure to comply with safety regulations and instructions in this manual, the supplier will not be responsible.
EQUIPMENT
The package should contain: painting unit, spray gun, hose connecting the gun with the unit.
TECHNICAL DATA
Item|
Measurement unit
|
Value
---|---|---
Catalogue number| |
YT-82560
Mains voltage|
[V~]
|
220 – 240
Network frequency|
[Hz]
|
50
Rated power|
[W]
|
650
Power consumption|
[A]
|
2,0 – 4,5
Electrical protection class| |
I
Weight|
[kg]
|
6,5
Maximum operating pressure|
[MPa]
|
20,7
Nominal capacity|
[l/min]
|
1,1
Temperature of the coating material|
[°C]
|
5 ~ 40
Hose length gun – unit|
[m]
|
7,5
Noise level| |
Pressure LpA|
[dB(A)]
|
93,3 ± 3,0
Power LwA|
[dB(A)]
|
104,3 ± 3,0
Vibration level ah|
[m/s2]
|
≤ 2,5
Degree of protection| |
IP20
GENERAL SAFETY CONDITIONS
NOTE! Get acquainted with all the instructions below. Failure to observe them may lead to an electric shock, fire or injuries. The notion of electric tool used in the instructions applies to all the tools which are powered with electric current, both wire tools and wireless ones.
OBSERVE THE FOLLOWING INSTRUCTIONS
Place of work
The place of work must be properly illuminated and clean. Disorder and
poor illumination may be a cause of accidents.
Do not work with electric tools in explosive environments, or those which
contain inflammable liquids, gases or vapours.
Electric tools generate sparks, which may cause a fire in case of contact with
inflammable gases or vapours.
Do not allow children and outsiders to the place of work. A lack of
concentration may result in a loss of control over the tool.
Electric safety
The plug of the power supply cable must fit the mains socket. Do not modify
the plug. Do not use any adapters whatsoever in order to adapt the plug to the
socket. Unmodified plug which fits the socket reduces the risk of an
electric shock.
Avoid contact with grounded surfaces, such as pipes, heaters and
refrigerators. Grounding of the body increases the risk of an electric
shock.
Do not expose electric tools to precipitation or humidity. Water and
humidity which gets into the electric tool increases the risk of an electric
shock.
Do not overload the power supply cable. Do not use the power supply cable
in order to carry the tool or to connect and disconnect the plug from the
mains socket. Avoid contact of the power supply cable with heat, oils, sharp
tools and moving elements. Damage to the power supply cable increases the
risk of an electric shock.
In case work is realised outside closed areas, it is necessary to use
extension cords designed for applications outside closed areas. Using a
correct extension cord permits to reduce the risk of an electric shock.
If operating a power tool in a damp location is unavoidable, use a residual
current device (RDC) protected supply. Use of an RCD reduces the risk of
electric shock.
Personal safety
Commence work in good physical and psychological conditions. Pay attention
to what you do. Do not work if you are tired or under effects of medicines
or alcohol. Even a moment’s inattention during work may lead to serious
injuries.
Always use individual means of protection. Always wear goggles. Using
individual means of protection, such as dust-masks, protective shoes, helmets
and hearing protections permits to reduce the risk of serious injuries.
Avoid accidental activation of the tool. Make sure the switch is in the OFF
position, before you connect the tool to the mains. Holding the tool
with a finger on the switch or connecting an electric tool when the switch is
in the ON position may lead to serious injuries.
Before you turn an electric tool on remove all the spanners and other
tools, which have been used for adjustments. A spanner left on rotating
elements of the tool may lead to serious injuries.
Keep your balance. Maintain an appropriate position. It will permit to
control the electric tool in case of unpredicted situations during its
operation.
Use protective clothes. Do not wear loose clothes or jewellery. Keep your
hair, clothes and gloves away from moving elements of the electric tool.
Loose clothes, jewellery or long hair may get caught on moving elements of the
tool.
Use dust extractors or dust containers, if the tool is equipped with any.
Make sure they are properly connected. Using of dust extractors permits to
reduce the risk of serious injuries.
Operation of the electric tool
Do not overload the electric tool. Use a proper tool for the given
purpose. A correct selection of the tool for the given work will result in a
more efficient and safer work.
Do not use the electric tool if the switch is not functioning properly. A
tool which may not be controlled by means of a switch is dangerous and must be
repaired.
Disconnect the plug from the mains socket before any adjustment,
replacement of accessories or storage of the tool. It will permit to avoid
accidental activation of the electric tool.
Store the tool away from children. Do not allow untrained persons to
operate the tool. An electric tool may be dangerous in hands of an untrained
person.
Make sure the tool is properly maintained. Check the tool in order to
detects any unfitting or loose moving elements.
Check whether the elements of the tool are not damaged. In case any damaged
elements of the tool are detected, they must be repaired before the
electric tool is operated. Many accidents are caused by improper maintenance
of tools.
Cutting tools must be sharp and clean. Properly maintained cutting tools
are easier to control during work.
Use electric tools and accessories in accordance with the aforementioned
instructions. Use the tool in accordance with its purpose, taking into
account the kind and conditions of work. Should the tool be used for other
applications than the ones it has been designed for, the risk of a dangerous
situation increases.
Repairs
The tool may be repaired only by authorised service centres, which must use
solely original spare parts. It will guarantee a proper level of safety of
operation of the electric tool.
ADDITIONAL SAFETY INSTRUCTIONS
While using the product, always follow enclosed safety instructions as well as
other health and safety instructions.
It is not allowed to use the product by children or untrained persons in terms
of the operation of the device.
The product is not intended for use by persons with reduced physical and
mental capabilities, or lack of experience and knowledge of the equipment,
unless they have been given supervision or instruction concerning use of the
appliance by a person responsible for their safety, cause the associated risks
have to be understandable for them. Children should not play with the product.
Children without supervision should not carry out the cleaning and maintenance
of the device.
Avoid unintentional startup of the product. Before connecting the power cord
plug, make sure that the switch is in the off position and the gun trigger is
locked to prevent accidental pressing.
Never point the gun outlet at persons or animals.
The product can only be used for spraying water-based coating materials. Do
not use the product for spraying other substances than paints, varnishes and
other coating materials. Do not use the product for spraying plant protection
products, harmful, poisonous or carcinogenic substances.
Do not spray any material that may cause unknown hazards.
Do not spray flammable materials.
Do not use flammable solvents to clean the tool.
Do not spray any substances, which are prohibited in this manual.
Do not spray materials of unknown composition.
Avoid hazards caused by sprayed material and check the marking on the
container or the information provided by its manufacturer regarding the
material to be sprayed, including the requirements for the use of personal
protective equipment.
Caution! A high pressure jet can cause severe skin damage. Never allow any
part of the body to come into contact with a high pressure jet.
Protective clothing does not provide sufficient protection against injuries as
a result of an injection.
An inadvertent high-pressure injection through the skin immediately requires
medical aid. The doctor should be informed about the type of substance has
been injected.
Before each use, inspect the hose connecting the unit with the spray gun. If
you notice any damage, such as cracks, punctures, distortions, blisters or any
other, replace the hose before starting work. The hose can’t be repaired, in
case of the damage it shall be replaced with new ones, free from defects.
Avoid contact of the hose with sharp and / or hot objects. Do not place any
objects on the hose. Do not bend, do not squeeze the hose.
The hose can move during operation due to high pressure. Preventive measures
should be taken so that the moving hose does not pose a threat of undercutting
or impact.
The coating material sprayed with the product should be free from any
contamination. Make sure that no dirt gets into the coating material during
operation. The suction hose has been equipped with a strainer. Do not use a
hose without a strainer or with a damaged strainer. Impurities that get inside
the product can lead to serious damage that can cause serious injury.
Do not eat, drink or smoke in working area.
Always wear a respiratory mask which provides protection against inhalation of
harmful fumes.
Provide adequate ventilation so that no flammable vapor accumulates in the air
of the working space.
Appropriate measures must be taken to prevent hazards of the substance being
sprayed. Follow the instructions on the packaging or the instructions laid
dawn by the manufacturer of the substance to be sprayed.
Do not use the gun without the nozzle cover fitted.
Never use the tool if any safety devices or guards have been damaged.
Use only the original spare parts, all repairs should be carried out by
qualified personnel at an authorized repair workshop.
Before removing problems of the device, its servicing, and when it is not
being used, disconnect it from the power supply and release the pressure that
may prevail inside the system.
Always check if the rated voltage of the mains corresponds to the voltage
indicated on the product rating plate.
The unit must always be connected to a socket outlet with an earthing wire.
Connecting to a socket outlet that is not equipped with a protective conductor
can cause electrical arcing which can cause a fire or electrical shock. The
connection installation should be equipped with a residual current device with
a tripping current of no more than 30 mA.
The housing for a unit can get hot during operation, do not touch it until it
has cooled down completely.
Never leave the product unattended during operation.
PREPARATION FOR OPERATION
CAUTION ! The equipment can be installed only when the supply voltage is disconnected. Disconnect the power cord from the mains power socket !
Connecting the gun to the unit
Caution! When connecting the gun to the unit, use only the hose supplied with
the product.
Caution! Always use flat or adjustable wrenches to connect the gun to the
unit. Do not use pliers.
Connect one end of the hose to the outlet of the unit by screwing the hose nut
with a wrench to the outlet of the unit (II). Attach the free end of the hose
to the spray gun by screwing the hose nut to the gun’s inlet port. For
screwing, use two wrenches, one hold the gun nozzle, and the other to tighten
the hose nut (III).
Product controls
Operating mode switch of the unit (IV). The switch allows setting in two
positions. A downward pointing of the switch lever allows the product system
to be filled with coating material. The switch should always be set in this
position during work breaks. Setting the switch lever towards the outlet of
the unit allows the coating material to be sprayed with the gun. Each of the
operating modes has been described in the further part of the manual. Do not
set the switch in intermediate positions.
Pressure control knob (V). Turning the knob increases the amount of
coating sprayed material. The knob has a scale on which the operating modes
have been marked. The beginning of the scale range marked with the paint
roller symbol allows the use of a special paint roller (not included in the
set) instead of a spray gun. The next range marked with the bucket symbol is
intended for cleaning or filling the product installation. The last scale
range allows spraying the coating material with a spray gun.
The position indicator is located above the knob. Turning the knob in a
clockwise direction increases the pressure, turning in the opposite direction
reduces the pressure.
Gun trigger lock (VI). It allows you to lock the trigger in two
positions. If the gun trigger remains released, turn the knob in clock-wise
direction until it stops. The trigger will be protected against accidental
pressing. The trigger should be blocked in this position every time when there
is a break in work.
Pulling and holding the trigger in this position and then turning the lock in
the opposite direction to clockwise will lock the trigger in the pulled-in
position. The lock can be used during long-lasting spraying of the coating
material. Unlocking the trigger takes place by lightly pressing and holding
the trigger in this position, and then turning the knob in the clockwise
direction.
Spray nozzle knob (VII). The knob allows disassembly of the nozzle for
easy maintenance. The knob has been marked with an arrow. Turning the knob so
that the arrow points towards the outlet of the gun allows you to spray the
coating material.
Turning the knob so that the arrow points towards the pistol grip allows you
to clean the nozzle, and also allows you to disassemble the nozzle.
In addition to cleaning, make sure that the nozzle is positioned to spray the
coating material.
Electric switch (VIII). The switch allows to enables and disables the unit. Turning the switch to the position marked “I – switched on” will start the unit. Turning the switch to the position marked “O – off ” will immediately switch off the unit. During operation, the unit should be set in such a way that the switch is always easily accessible.
Connecting the unit to the mains
Caution! The unit must always be connected to a socket with an earthing wire.
Caution! The connection installation should be equipped with a residual
current device with a tripping current of no more than 30 mA.
Before connecting the unit to the mains, make sure that the switch is in the “O – off ” position. The trigger gun remains blocked from accidentally pressing. The pressure control knob has been set to the lowest pressure setting.
Connect the unit by inserting the plug of the power cable by inserting it into a power socket.
If you use extension cords to deliver a power to the product, make sure that
the cross-section of the extension cable wires is not smaller than the cross-
section of the product’s power cord wires. The cross section of the power
cable wires has been marked on the power cable insulation. Only power cables
equipped with an additional protective conductor may be used. Do not use two-
core extension cables.
In case of using the extension cables with a length of more than 10 m, the
conductor cross section should not be less than 2.5 mm2.
Do not use the extension cables longer than 50 m.
In case of using a retractable extension cables, they must be fully unwound
before connecting.
Filling the product with a coating material
Prepare the container and fill it with clean water or a thinner recommended by
the coating material manufacturer.
Prepare an empty container with the same or greater capacity as the container
with the thinner.
Prepare an empty container for the coating material spray test.
Prepare a container filled with coating material.
Loosen the overflow hose (smaller diameter) from the suction hose hooks.
The outlet of the overflow hose should be directed to an empty tank, fastened
so that it does not slip out automatically.
Insert the suction hose into a container filled with water or a thinner. The
mesh filter must always be under the surface of the thinner.
Make sure that the gun nozzle is in the operating position and the trigger is
locked against accidental pressing.
Turn the operating mode selector switch to the position intended for filling
the product.
Set the pressure control knob in such a position that the indicator shows the
range for cleaning or filling the product installation.
Plug the power cord into a power outlet, and then turn the unit on using the
switch.
The unit will start sucking the thinner. The thinner and the air bubbles will
emerge form the overflow hose. Wait for 30 to 60 seconds, make sure that only
the thinner emerges from the overflow hose, and then turn off the unit with
the switch.
Carefully insert the suction hose into the container with the coating
material. The mesh filter must always be under the surface of the thinner.
While handling the hose, try to avoid splashing the thinner, in particular on
the unit or electrical installation. In the case of splashing, dry the
residual thinner before starting the unit.
Start the unit with the switch.
The unit will start sucking the coating material. A thinner mixed with the
coating material will emerge from the overflow hose. Allow only the coating
material to emerge from the overflow hose.
Direct the gun nozzle to the empty container, set the operating mode selector
to the position that allows spraying coating material.
Unlock the trigger and press it, wait for the coating material to emerge from
the gun nozzle. Release the pressure on the trigger and lock it in this
position.
Take the drain hose out from the container and attach it to the suction hose
hooks so that the ends of both hoses are under the surface of the coating
material.
If the motor of the unit stops, it means that the pump and hoses have been
properly filled with the coating material.
Otherwise, repeat the entire process from the beginning.
Correctly filled product is ready to spraying the coating material. Work
should be started immediately after filling the product.
USE OF THE PRODUCT
The correct product filling procedure must be carried out always before
starting work.
If the coating material changes during operation, the coating material feed
system must first be completely cleaned and then the filling procedure must be
started with a new coating material. Mixing different coating materials can
cause undesirable effects, for example: coagulation of coating materials
inside the system. This can cause irreversible clogging of the coating
material feed system.
Correctly filled product, connected to the power supply and turned on, begins
to spray the coating material by pressing and holding the unlocked trigger of
the spray gun.
Releasing the pressure on the unlocked trigger stops spraying the coating
material.
The product is turned off by moving the switch to the “off – O” position.
Caution! Even after switching off , the coating material inside the product
can remain under high pressure. After completing each work, use the pressure
release procedure.
Adjustment of the amount of the coating material being sprayed
The amount of coating material being sprayed can be adjusted by means of the
pressure control knob. Spraying should start at the lowest setting and
increase it gradually until satisfactory results are achieved.
Spraying the coating material
It is recommended that the first attempts to spray the coating material are
carried out on the test surface. This will avoid damaging the surface to be
used.
Ensure that all surfaces that may not to be coated are thoroughly covered.
Make sure that the surface to be coated is clean, dry, degreased and dust
free.
Keep the device straight in a vertical position so that the nozzle outlet is
approximately 30 cm from the surface being sprayed.
Move the gun sideways or up and down so that it is always at a constant
distance from the surface being sprayed (IX). Begin moving the gun, then press
the trigger during operation. Release the trigger pressure before completing
the movement of the gun (X). Move the gun in a uniform motion, changes in
tempo or stopping the gun during spraying will result in uneven distribution
of the coating material.
Avoid tilting the gun both horizontally and vertically (XI). This will result
in an uneven distribution of the coating material.
Apply a few thin layers of coating material instead of one thick layer.
Before applying the next coat, leave the previous one to lightly dry, follow
the instructions provided with the material being sprayed.
Release of the pressure of the coating material feed system
Turn off the unit by moving the switch to the “off – O” position.
Disconnect the plug of power cord from the mains socket.
Set the mode switch to the position as for filling the product.
Insert the nozzle outlet to an empty container, then unlock, press and hold
the trigger of the gun.
Wait for the coating material to stop emerging from the nozzle.
Release the pressure on the trigger and lock it in the position to prevent
accidental pressing.
The product is ready for maintenance.
Interim cleaning of the spray gun nozzle
Despite the precautions taken, it may happen that the gun nozzle is partially
or completely blocked.
If a drop in efficiency is observed, a change of the coating material jet
being sprayed or the spraying ceases, this may be due to a clogged nozzle
outlet of the spray gun.
In such case, release the pressure on the trigger and lock it in the position
to prevent accidental pressing.
Turn off the unit by moving the switch to the “off – O” position.
Turn the spray gun nozzle knob to the cleaning position.
Turn on the unit by moving the switch to the “on – I” position.
Unlock the trigger of the gun.
Insert the nozzle of the gun nozzle to an empty container.
Press and hold the gun until the nozzle is clean.
Release the pressure on the trigger and lock it in the position to prevent
accidental pressing.
Turn off the unit by moving the switch to the “off – O” position.
Turn the spray gun nozzle knob to the spraying position.
Turn on the unit by moving the switch to the “on – I” position.
Carry out spraying trial onto test surface.
CLEANING AND MAINTENANCE
Warning ! Do not use flammable materials for cleaning and maintenance.
Caution! Clean the coating material feed system immediately after finishing
spraying. A dried coating material inside the system may irreparably damage
the product.
Cleaning at the end of each work
After completing the work, carry out the pressure release procedure.
Take the hoses out from the container with the coating material, hold their
ends above the surface of the coating material. Wait for the residues of the
coating material to emerge from the inside of the system.
Loosen the overflow hose (smaller diameter) from the suction hose hooks.
The outlet of the overflow hose should be inserted to an empty tank, fastened
so that it does not slip out automatically.
Insert the suction hose into a container with water, thinner or cleaning
liquid. The mesh filter must always be under the surface of the thinner.
Unscrew the nozzle nut and disassemble the nozzle, nozzle cover and nut (XII).
Set the operating mode switch to the position for spraying the coating
material.
Turn on the unit by moving the switch to the “on – I” position.
Insert the gun outlet to an empty container.
Unlock, press and hold the gun trigger.
Observe the gun outlet jet, when the coating material jet loses intensity,
release the pressure on the trigger and set the operating mode selection knob
to the position for filling the product.
Continue spraying until clean water, thinner or cleaning liquid emerges from
the gun.
Release the pressure on the trigger and lock it in the position to prevent
accidental pressing.
Turn off the unit by moving the switch to the “off – O” position.
Disconnect the plug of power cord from the mains socket.
Carry out the pressure release procedure for the coating material feed system.
Disconnect the gun from the hose.
Unscrew the nut fastening the gun filter and pull out the filter (XIII).
The filter and previously dismantled nozzle, nozzle cover and fastening nut,
wash in water with suds, thinner or washing liquid.
You can use a brush with soft plastic bristles or a soft sponge to wash.
After washing, dry all parts with a soft cloth or leave to dry naturally.
Install the filter, nozzle, nozzle cover and fastening nut to the gun.
Clean the external parts of the product with a soft, damp cloth and then wipe
dry.
Caution! It is forbidden to clean the unit with a jet of water or submerging
it in water, thinner or other liquid.
It is forbidden to use sharp objects and / or abrasives for cleaning.
Preparation of the product for long-term storage
If the product is not used for a long time (more than 48 hours), it should be
prepared according to the following procedure.
Carry out the cleaning according to the procedure described in the section:
“Cleaning at the end of each job”.
The hose connecting the gun should be disconnected from the unit.
Turn the unit over, loosen the suction hose clamp and disassemble the overflow
hose clamp (XIV). Disconnect both hoses from the unit.
Pour 30 grams of light machine oil or oil for pumps to each hose connection.
Place the unit in the working position.
Set the operating mode switch to the position for spraying.
Set the pressure control knob to the low operating pressure position.
Plug the hose connection between the gun and the unit with a thick, rolled up
rag (XV).
Plug the power cord into the socket and start the unit with the switch for 5
seconds. Turn off the unit by moving the switch to the “off – O” position.
Disconnect the plug of power cord from the mains socket.
Set the operating mode switch to the filling position, this will keep the oil
inside the pump of the unit.
Reconnect the suction and overflow hose to the unit.
Clean the external parts of the product with a soft, damp cloth and then wipe
dry.
Product storage
The product should be stored in closed rooms out of the reach of unauthorized
persons, especially children.
The room should protect against dust, moisture, and the influence of
atmospheric precipitation. Ensure effective ventilation in the storage area.
The temperature in the storage area should be within the range of 0 ºC ~ +40
ºC, relative humidity RH of less than 80% without condensation.
During storage, separate the gun, the unit and the hose connecting these two
elements. The base of the unit has a container in which the spray gun can be
placed during storage.
Do not place anything on the product.
Product transport
During storage, separate the gun, the unit and the hose connecting these two
elements.
Move the unit by grasping the handle. In case of using means of transport, it
is recommended to pack the product in the factory, packaging centre or use
similar packaging, that will protect the product against damage during
transport.
Do not place anything on the product.
ORIGINAL INSTRUCTIONS
Documents / Resources
| YATO
YT-82560 Airless Paint
Sprayer
[pdf] Instruction Manual
YT-82560 Airless Paint Sprayer, YT-82560, Airless Paint Sprayer, Paint
Sprayer, Sprayer
---|---
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