YATO YT09505 Pneumatic Impact Wrench Instruction Manual

YT-0953, YT-09505, YT-09540, YT-09571
Pneumatic Impact Wrench
Instruction Manual

YT09505 Pneumatic Impact Wrench

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1. air inlet
2. air inlet connector
3. trigger
4. turning rotation switch
5. collector| 6. adjustment of pressure
8. tool
9. hose socket
10. hose| 11. hose connector
12. greaser
13. reducer
14. filter
15. compressor
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Read the operating instruction| Recommended working pressure
|
Wear protective goggles| Max. Drehmoment
|
Wear hearing protectors| Nominal revolutions
| TWIN HAMMER TYPE
Required air flow| type of thrust mechanism
12.5 mm (1/2”)
10 mm (3/8”)
19 mm (3/4” )|
Driver size| Air connection diameter

CHARACTERISTICS OF THE TOOL

Pneumatic wrench is a tool that is powered with a stream of compressed air at appropriate pressure. Wrenches installed on a collector make screwing down and unscrewing possible, particularly where a high turning moment is required. Correct, reliable and safe functioning of the tool depends on correct operation, therefore:
Before operation of the tool can be commenced, the whole manual must be read and kept.

The supplier cannot be held responsible for any damages or injuries which are caused by using the tool in a manner that does not correspond to its purpose, not observing safety regulations or the recommendations of the present instructions. Using the tool in a manner that does not correspond to its purpose also cancels the guarantee.

EQUIPMENT
The pneumatic wrench is equipped with a connector that facilitates its connection to the pneumatic system.

TECHNICAL DATA

100,6 ± 3,0
Acoustic power (EN ISO 15744)| [dB(A)]| 104,7 ± 3,1| 101,7 ± 3,0| 104,7 ± 3,1| 111,6 ± 3,0
Vibrations (EN ISO 28927-2)| [m/s2]| 4,4 ± 0,4| 3,0 ± 1,5| 4,4 ± 0,4| 10,21 ± 1,5

GENERAL SAFETY CONDITIONS

WARNING! During operation of a pneumatic tool, it is recommended to always observe the basic safety regulations including those mentioned below, in order to diminish the risk of fire, electric shock and injury.
Before operation of the tool can be commenced, the whole manual must be read and kept.
ATTENTION!
Read all the instructions mentioned below. If they are not observed, there is a risk of electric shock, fire or injury.
The notion of „pneumatic tool” that is used in the instructions refers to all tools that are powered with a stream of compressed air at appropriate pressure.
OBSERVE THE FOLLOWING INSTRUCTIONS

General safety rules
For multiple hazards, read and understand the safety instructions before installing, operating, repairing, maintaining, changing accessories on, or working near the assembly power tool for threaded fasteners. Failure to do so can result in serious bodily injury. Only qualified and trained operators should install, adjust or use the assembly power tool for threaded fasteners. Do not modify this assembly power tool for threaded fasteners. Modifications can reduce the effectiveness of safety measures and increase the risks to the operator. Do not discard the safety instructions; give them to the operator. Do not use the assembly power tool for threaded fasteners if it has been damaged. Tools shall be inspected periodically to verify that the ratings and markings required by this part of ISO 11148 are legibly marked on the tool. The employer/user shall contact the manufacturer to obtain replacement marking labels when necessary.
Projectile hazards
Failure of the workpiece, of accessories or even of the inserted tool itself can generate high-velocity projectiles. Always wear impact-resistant eye protection during the operation of the assembly power tool for threaded fasteners. The grade of protection required should be assessed for each use. Ensure that the workpiece is securely fixed.
Entanglement hazards
Entanglement hazards can result in choking, scalping and/or lacerations if loose clothing, personal jewellery, neckware, hair or gloves are not kept away from the tool and accessories. Gloves can become entangled with the rotating drive, causing severed or broken fingers. Rotating drive sockets and drive extensions can easily entangle rubber-coated or metal-reinforced gloves. Do not wear loose-fitting gloves or gloves with cut or frayed fingers. Never hold the drive, socket or drive extension. Keep hands away from rotating drives.
Operating hazards
The use of the tool can expose the operator’s hands to hazards including crushing, impacts, cuts and abrasions and heat. Wear suitable gloves to protect hands. Operators and maintenance personnel shall be physically able to handle the bulk, weight and power of the tool. Hold the tool correctly; be ready to counteract normal or sudden movements and have both hands available. Maintain a balanced body position and secure footing. In cases where the means to absorb the reaction torque are requested, it is recommended to use a suspension arm whenever possible. If that is not possible, side handles are recommended for straightcase and pistol-grip tools. Reaction bars are recommended for angle nutrunners. In any case, it is recommended to use a means to absorb the reaction torque above 4 Nm for straight tools, above 10 Nm for pistol-grip tools, and above 60 Nm for angle nutrunners. Release the start-and-stop device in the case of an interruption of the energy supply. Use only lubricants recommended by the manufacturer. Fingers can be crushed in openended crow-foot nutrunners. Do not use in confined spaces and beware of crushing hands between tool and workpiece, especially when unscrewing.
Repetitive motions hazards
When using a power tool for, the operator can experience discomfort in the hands, arms, shoulders, neck, or other parts of the body. While using an assembly power tool for threaded fasteners, the operator should adopt a comfortable posture whilst maintaining secure footing and avoiding awkward or off-balanced postures. The operator should change posture during extended tasks, which can help avoid discomfort and fatigue. If the operator experiences symptoms such as persistent or recurring discomfort, pain, throbbing, aching, tingling, numbness, burning sensations or stiffness, these warning signs should not be ignored. The operator should tell the employer and consult a qualified health professional.
Accessory hazards
Disconnect the assembly power tool for threaded fasteners from the energy supply before changing the inserted tool or accessory. Do not touch sockets or accessories during impacting, as this increases the risk of cuts, burns or vibration injuries. Use only sizes and types of accessories and consumables that are recommended by the assembly power tool for threaded fasteners manufacturer. Use only impact-wrench-rated sockets in good condition, as poor condition or hand sockets and accessories used with impact wrenches can shatter and become a projectile.
Workplace hazards
Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfaces caused by the use of the tool and also of trip hazards caused by the air line or hydraulic hose. Proceed with care in unfamiliar surroundings. Hidden hazards, such as electricity or other utility lines, can exist. The assembly power tool for threaded fasteners is not intended for use in potentially explosive atmospheres and is not insulated against coming into contact with electric power. Make sure there are no electrical cables, gas pipes, etc., that can cause a hazard if damaged by use of the tool.
Dust and fume hazards
Dust and fumes generated when using assembly power tools for threaded fasteners can cause ill health (for example, cancer, birth defects, asthma and/or dermatitis); risk assessment and implementation of appropriate controls for these hazards are essential. Risk assessment should include dust created by the use of the tool and the potential for disturbing existing dust. Direct the exhaust so as to minimize disturbance of dust in a dust-filled environment. Where dust or fumes are created, the priority shall be to control them at the point of emission. All integral features or accessories for the collection, extraction or suppression of airborne dust or fumes should be correctly used and maintained in accordance with the manufacturer’s instructions. Use respiratory protection in accordance with employer’s instructions and as required by occupational health and safety regulations.
Noise hazards
Unprotected exposure to high noise levels can cause permanent, disabling, hearing loss and other problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). Risk assessment and implementation of appropriate controls for these hazards are essential. Appropriate controls to reduce the risk may include actions such as damping materials to prevent workpieces from “ringing”. Use hearing protection in accordance with employer’s instructions and as required by occupational health and safety regulations. Operate and maintain the assembly power tool for threaded fasteners as recommended in the instruction handbook, to prevent an unnecessary increase in noise levels. If the assembly power tool for threaded fasteners has a silencer, always ensure it is in place and in good working order when the assembly power tool for threaded fasteners is operating. Select, maintain and replace the consumable/inserted tool as recommended in the instruction handbook, to prevent an unnecessary increase in noise.
Vibration hazards
Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands and arms. Keep the hands away from the nutrunner sockets. Wear warm clothing when working in cold conditions and keep your hands warm and dry. If you experience numbness, tingling, pain or whitening of the skin in your fingers or hands, stop using the assembly power tool for threaded fasteners, tell your employer and consult a physician. Operate and maintain the assembly power tool for threaded fasteners as recommended in the instruction handbook, to prevent an unnecessary increase in vibration levels. Do not use worn or ill-fitting sockets or extensions, as this is likely to cause a substantial increase in vibration. Select, maintain and replace the consumable/inserted tool as recommended in the instruction handbook, to prevent an unnecessary increase in vibration levels. Sleeve fittings should be used where practicable. Support the weight of the tool in a stand, tensioner or balancer, if possible. Hold the tool with a light but safe grip, taking account of the required hand reaction forces, because the risk from vibration is generally greater when the grip force is higher.
Additional safety instructions for pneumatic power tools
The following additional warnings (or equivalent) shall be given with all pneumatic assembly power tools for threaded fasteners. Air under pressure can cause severe injury:
– always shut off air supply, drain hose of air pressure and disconnect tool from air supply when not in use, before changing accessories or when making repairs;
– never direct air at yourself or anyone else.
Whipping hoses can cause severe injury. Always check for damaged or loose hoses and fittings. Cold air shall be directed away from the hands. Do not use quick-disconnect couplings at tool inlet for impact and air-hydraulic impulse wrenches. Use hardened steel (or material with comparable shock resistance) threaded hose fittings. Whenever universal twist couplings (claw couplings) are used, lock pins shall be installed and whipcheck safety cables shall be used to safeguard against possible hose-to-tool and hose-and-hose connection failure.
Do not exceed the maximum air pressure stated on the tool. For torque-control and continuous-rotation tools, the air pressure has a safety critical effect on performance.
Therefore, requirements for length and diameter of the hose shall be specified. Never carry an air tool by the hose.

CONDITIONS OF OPERATION

Make sure the source of compressed air may create appropriate working pressure and guarantee the required flow of the air. If the pressure of the air is too high, use a reduced with a safety valve. The pneumatic tool must be powered through a filter and a greaser.
It will guarantee simultaneously cleanliness and lubrication of the air with oil. The state of the filter and the greaser must be checked before each use and, if necessary, the filter must be cleaned or the oil supplied in the greaser. It will guarantee proper operation of the tool and will prolong its durability.
It is necessary to correctly adapt the reaction stick to a given task.
In the case additional holders or supporting stands are used; make sure the tool has been correctly fixed.
Adopt a correct position that will allow you to react to normal or unexpected movements of the tool that may be caused by the turning moment.
Do not keep hands or other parts of the body within the range of the reaction stick – it may lead to serious injuries.
Wrenches and other inserted tools must be adapted to work with pneumatic tools. The inserted tools must be in good working order and must be cleaned and not damaged. Their size must fit the dimensions of the collector. It is prohibited to modify the sockets of the wrenches or the collector.

OPERATION OF THE TOOL

Before each use of the tool, make sure that no element of the pneumatic system is damaged. If there are any damaged elements, they should be immediately replaced with new, faultless elements of the system.
Before each use of the pneumatic system, dry the humidity that condensates inside the tool, the compressor and the dusts.
Connection of the tool to the pneumatic system
The drawing shows the recommended manner of connection of the tool to the pneumatic system. The presented connection guarantees the most effective operation of the tool and will prolong its durability.
Place a couple of drops of oil (of viscosity SAE 10) to the air inlet.
Into the thread of the air inlet, turn strongly an appropriate terminal that makes it possible to connect an air supply hose. (II)
Install an appropriate terminal on the collector of the tool.
During work with pneumatic tools, use solely the equipment approved for work with percussive tools.
Adjust a correct direction of rotation. „F” indicates clockwise rotation, „R” – anticlockwise rotation.
Where it is possible, adjust the pressure (turning moment).
Connect the tool to the pneumatic system using a hose of internal diameter 3/8”. Make sure the resistance of the hose is at least 1.38MPa. (III)
Work with thimble percussive wrenches
Before screwing with a wrench starts, place the screw or the nut on the thread manually (at least two turns).
Make sure the size of the wrench is correct for the screwed element. A wrong size may be a cause of damage to the wrench, the screw or the nut.
Unscrewing and tightening
Adjust the pressure in the pneumatic system so as it does not exceed the maximum value for the given tool.
Set up the appropriate direction of rotation for the tool (F – tightening, R – unscrewing), and the appropriate turning moment. (V)
Install an appropriate thimble wrench on the collector of the tool. (IV)
Connect the key to the pneumatic system.
Place the key with the thimble installed on the element to be unscrewed or tightened.
Gradually release the trigger of the tool.
Once the work has been concluded, dismantle the pneumatic system and perform appropriate maintenance of the tool.

MAINTENANCE

Never use gasoline, solvents or another inflammable liquid to clean the tool. The fumes may ignite causing an explosion of the tool and serious injuries.
Solvents used to clean the tool holder and the body of the tool may soften the tightening of the machine. Dry thoroughly the tool before you start working with it.
If any irregularities in the functioning of the tool are detected, it must be immediately disconnected from the pneumatic system.
All elements of the pneumatic system must be protected from dirt.
Dirt in the pneumatic system may damage the tool and other elements of the pneumatic system.
Maintenance of the tool before every use
Disconnect the tool from the pneumatic system.
Before each use of the tool, place a small amount of maintenance liquid (e.g. WD-40) through the air inlet.
Connect the tool to the pneumatic system and start it for approximately 30 seconds. It will allow spreading the maintenance liquid inside the tool and cleaning it.
Disconnect the tool from the pneumatic system again.
Place a small amount of SAE 10 oil inside the tool through the air inlet and other appropriate holes. It is recommended to use SAE 10 oil whose purpose is maintenance of pneumatic tools. Connect the tool and start it for a while.
Attention! WD-40 cannot be used as appropriate lubricating oil.
Wipe out the excess of oil that comes out through the outlets. If the oil is left, it may damage the tightening of the tool.
Other maintenance actions
Before each use of the tool, make sure there are no signs of damage on the tool. Collectors, tool holders and spindles must be kept clean.
Every six months, or every 100 hours of operation, send the tool for revision which must be realized by qualified personnel in the repair shop. If the tool was used without the recommended air supply system, increase the frequency of overhauls of the tool.
Defects
Stop operation of the tool immediately if any defect in its functioning has been detected. Work with a damaged tool may be a cause of injuries. All repair and replacement of the elements of the tool must be performed by qualified personnel in an authorized repair shop.

Introduce a small amount of WD-40 through the air inlet. Start the tool for a couple of seconds.
It is possible that the blades adhere to the rotor. Start the tool for approximately 30 seconds.
Lubricate to tool with a small amount of oil. Attention! Excessive amount of oil may cause a drop in the power of the tool. In such a case, clean the power transmission.
The tool starts but then slows down| The compressor does not provide an appropriate flow of the air. The tool starts with the air collected in the tank of the compressor. While the tank is being emptied, the compressor cannot follow up refilling the tank. Connect the tool to a more efficient compressor.
Insufficient power| Make sure the inside diameter of the installed hoses is not lower than 3/8”. Check the regulator of pressure – pressure must be set at the maximum value. Make sure the tool is properly cleaned and lubricated. If there are no results, send the tool for repair.

Once the functioning has been concluded, the casing, ventilation slots, switches, additional handle and protections must be cleansed with a stream of air (at a pressure not exceeding 0.3 MPa), with a brush or a cloth without any chemical substances or cleaning liquids. Tools and handles must be cleansed with a clean cloth.
Worn tools are recyclable waste – it is prohibited to dispose of them throwing them away along with domestic waste, since the tools contain substances that are harmful for people and the environment! We ask for your active assistance in economic management of natural resources and protection of the natural environment by sending the tools to a worn tools disposal point. In order to reduce the quantity of waste that is disposed if, it is necessary to recycle them.

TOYA S.A.
ul. Sołtysowicka 13 – 15
51 – 168 Wrocław
tel.: 071 32 46 200
fax: 071 32 46 373
e-mail: [email protected]| ODDZIAŁ WARSZAWSKI
Teren ProLogis Park Nadarzyn
al. Kasztanowa 160
05 – 831 Młochów k. Nadarzyna
tel.: 022 73 82 800
fax: 022 73 82 828| TOYA ROMANIA SA
Soseaua Odai 109-123
Sector 1, Bucuresti
www.yato.ro
[email protected]
tel: 031 710 8692
fax 0317104008
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DECLARATION OF CONFORMITY

0118/YT-0953/EC/2018
We declare and guarantee with full responsibility that the following products:
Pneumatic wrench; 0,63 MPa; 1356 Nm; 10000 min-1; 1/2” (12,5 mm); item no. YT-0953
Pneumatic wrench; 0,63 MPa; 570 Nm; 10000 min-1; 1/2” (12,5 mm); item no. YT-09505
Pneumatic wrench; 0,63 MPa; 1150 Nm; 10000 min-1; 1/2” (12,5 mm); item no. YT-09540
Pneumatic wrench; 0,63 MPa; 1630 Nm; 5500 min-1; 3/4” (19 mm); item no. YT-09571
meet requirements of the following European Standards / Technical Specifications:
EN ISO 11148-6:2012
and fulfil requirements of the following European Directives:
2006/42/WE
Machinery and safety devices
Serial number: concern all serials numbers of item(s) mentioned in this declaration
Year of production: 2018
The person authorized to compile the technical file:
Tomasz Zych
TOYA S.A., ul. Sołtysowicka 13 – 15, 51-168 Wrocław, Polska

Wrocław, 2018.01.02
(place and date of issue)

References

• toya24.pl - Sklep YATO - Narzędzia i elektronarzędzia
• TOYA S.A. | Tool distributor in more than 100 countries

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