Ciro G0120300 Lift Kit for Harley Davidson Tour Pak Rack Instructions

October 30, 2023
Ciro

Ciro G0120300 Lift Kit for Harley Davidson Tour Pak Rack

Ciro-G0120300-Lift-Kit-for-Harley-Davidson-Tour-Pak-Rack-
FEA

Product Information

The Luggage Rack Spacers are a product designed and manufactured by Ciro. These spacers are intended to be used with Harley-Davidson (H-D) Tour Pack Lids and Luggage Racks to provide additional clearance for mounting bags and other accessories on the luggage rack. The package includes four Luggage Rack Spacers, four SS Flat Washers, four SHCS 1/4-20 x 1 1/2 Screws, and eight Black Washers. It is important to note that Ciro is not responsible for improper loads or unsafe positioning of the Luggage Rack Spacers. It is the user’s responsibility to determine the safe weight limit based on the position of the load, proper securing of the load, and the weight limits given for the motorcycle by its manufacturer.

All Ciro products are designed for “easy assembly” and/or “plug and play”. We recommend a competent mechanic install our products, using standard mechanical procedures to assure a safe and successful installation. Read completely and understand the instructions prior to starting installation.

Product Usage Instructions

  1. Park your motorcycle on a level surface and allow it to cool.
  2. Open the H-D Tour Pack lid.
  3. Loosen all four screws holding the luggage rack onto the Tour Pack lid. Do not remove the screws.
  4. Remove the two screws and all washers and spacers from one side of the luggage rack.
  5. Insert one Luggage Rack Spacer and one Black Washer under the two luggage rack legs.
  6. Stack one SS Washer and one Black Washer onto the included screws.
  7. Thread the screws onto the luggage rack legs.
  8. Repeat steps 4-7 on the other side of the luggage rack.
  9. Tighten all four screws. Be careful not to over-tighten them.
  10. Ensure the bag is fastened and straps are secure before riding the motorcycle to prevent potential serious injury.

It is recommended that a competent mechanic install the Luggage Rack Spacers using standard mechanical procedures to ensure a safe and successful installation. Make sure to read and understand the instructions completely before starting the installation. For the latest version of installation instructions, visit www.ciro3d.com.

WARNING

  • WARNING This indication alerts you to the fact that ignoring the contents described herein can result in potential serious injury or death if not followed.
  • CAUTION This indication alerts you to the fact that ignoring the contents described herein can or will result in material damage and/or personal injury.
  • ATTENTION This indication alerts you to the fact if you ignore this detail you will affect the performance or functionality of the product.
  • CAUTION Ciro is not responsible for improper loads or unsafe positioning of the Luggage Rack Spacers. Be sure the weight of the contents placed on the rack do not exceed safe limits. It is the users responsibility to determine what the safe limit is based on the position of the load, proper securing of the load and the weight limits given for the motorcycle by its manufacturer.
  • WARNING It is the end user’s responsibility to use good judgment. Follow the included mounting suggestions. Choose additional tie down straps that work for your application. Adhere to the vehicle manufacturer’s GAWR and GVWR (gross axle weight rating and gross vehicle weight rating). When attaching luggage to a vehicle, added weight, shifting loads, and improperly attached luggage can result in loss of control and can lead to death or serious injury.
  • WARNING To prevent potential serious injury, ensure the bag is fastened and straps are secure before riding the motorcycle.

Items Included

  • 4 Luggage Rack Spacers
  • 4 SS Flat Wachers
  • 4 SHCS 1/4-20 x 1 1/2
  • 8 Black Washers

Installation Instructions

Ciro-G0120300-Lift-Kit-for-Harley-Davidson-Tour-Pak-
Rack-1

  1. Park on a level surface, allow the vehicle to cool.
  2. Open the Tour Pack lid. Loosen all 4 screws holding the luggage rack onto the Tour Pack lid. Do not remove the screws.
  3. Remove the 2 screws and all washers and spacers from one side of the luggage rack.
  4. Insert the luggage rack spacer and one black washer under the 2 luggage rack legs.
  5. Stack 1 SS washer and 1 black washer onto the included screws.
  6. Thread the screws onto the luggage rack legs.
  7. Repeat step 4-7 on the other side of the luggage rack.
  8. Tighten all 4 screws.

ATTENTION Do not over tighten the screws.

For the latest version of installation instructions visit www.ciro3d.com.

References

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