LeoVince 80020 Header Pipes Instruction Manual

: June 10, 2024
: LeoVince

Table of Contents

80020 Header Pipes
LIST OF COMPONENTS
FITTING INSTRUCTION
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

TECHNICAL INFORMATION
ART. 80020
HEADER PIPES
HONDA CRF 1100 L AFRICA TWIN/ ADVENTURE SPORT / DCT
(Compatible with original and LeoVince exhaust)
TYPE: SD08; 1/1; 2/1 – SD09; 1/1; 2/1; 3/1; 4/1

ART. 80020
Given name
Surname
Address
Vehicle registration plate
Tel.
Date and seller’s stamp

LIST OF COMPONENTS

1 – Link pipe LHS
2 – Link pipe RHS
3 – Link pipe 2/1
4 – Link pipe
5 – Fitting kit| STAINLESS S.
cod. 3080020201
cod. 3080020202
cod. 3080020204
cod. 3080020206
cod. 3080020601
---|---

WEIGHT 4,50 (Kg)

| Stainless steel| Carbon| Titanium
---|---|---|---
LeoVince| 2,77| /| /

LeoVince 80020 Header Pipes - fig 1

ART. 80020
HONDA CRF 1000 L AFRICA TWIN / ADVENTURE SPORT /DCT (Compatible with stock silencer and LeoVince slip-on 15302-15302B-15302T – 14355E-14355EB)
HEADER PIPES – STAINLESS STEEL

LeoVince 80020 Header Pipes - fig 2

ART. 80020 SPARE PARTS
HONDA CRF 1000 L AFRICA TWIN / ADVENTURE SPORT /DCT
(Compatible with stock silencer and LeoVince slip-on 15302-15302B-15302T 14355E-14355EB)
A FITTING KIT cod.3080020601R

FITTING INSTRUCTION

LIST OF SUPPLIED PARTS:
Refer to the list of components and the product drawing included in this booklet.
WARNING:
before carrying out any work on the exhaust, check that its surface has cooled so that it will not damage components, which are not heat-resistant (such as fairing, hoses, rubber sleeves, etc.), or the operator.

INSTALLATION:

Remove the OE silencer.
Insert the bushings 206413 in their seats on the cylinders, fit the flange code 206412 in the correct position, taking care not to completely tighten the two nuts on the studs, so as to obtain correct positioning and to be able to take advange of the existing play between the flange and the cylinder studs.
Fit the primary manifolds into the previously mounted bushings, check their correct orientation and secure them to the flanges with the springs provided. Connect the Lam-
bda probes to the “LeoVince” exhaust system, screwing the connection to the appropriate points on the manifolds.
Insert the secondary manifold into the previously mounted primary manifolds and secure them with the supplied springs.
Insert the tertiary manifold into the previously assembled secondary manifold and bind it with the supplied spring.
Fix the manifold bracket to the frame with the supplied parts
Fit the LeoVince slip-on Art 15302-15302B-15302T -14355E-14355EB or the original silencer.
Check the tightening of nuts and bolts. Start the engine, wait a few minutes until the correct running temperature has been reached and check there is no gas leakage. If assembly has been correctly undertaken,the overall dimensions of the manifolds should not interfere with the engine parts(radiator, cylinder block, fairings,etc.).

IMPORTANT:
During the first km of running, the exhaust system needs breaking-in; therefore, slight gas leakage might occur. After approximately 100 Km, check all the fasteners.
ADJUSTEMENT:
This silencer has been developed by Leovince on an electronic dynamometer using a vehicle in perfect condition, and in standard trim
MAINTENANCE:
From time to time, check all the brackets and fasteners, which could be affected by use (sound-deadening material, seals and other rubber parts) and replace them periodically.
The silencer may be cleaned using gasoline, diesel oil or alcohol. Absolutely avoid the use of any kind of solvent.It is normal for there to be some discolouration of the silencer,
which is the result of heat and the nature of the materials used.
IT IS FORBIDDEN to modify silencers. Whatever form this may take, Belgrove Sp. z o.o. declines any responsibility for defects, problems, or malfunction, arising from the use of any product which has been modified or tampered with.
We suggest the fitting to be made by professionals

GRUPPO ART.80020
HONDA CRF 1100 L AFRICA TWIN ADVENTURE SPORTS /DCT

ASSEMBLY INSTRUCTIONS FOR THE OEM HEAT SHIELD AND ENGINE GARD OF THE “ADVENTURE SPORTS” VERSION.
Remove the original silencer. Remove the original stainless steel heat shield by removing the 4 fixing screws.

LeoVince 80020 Header Pipes - fig 3

Remove the aluminium engine guard.

LeoVince 80020 Header Pipes - fig 4

Disconnect the two lambda sensors, unscrew the original flanges.

LeoVince 80020 Header Pipes - fig 5

Remove the connection between the manifold and the frame in order to remove the full original exhaust.

LeoVince 80020 Header Pipes - fig 6

Insert the bushings 206413 in their seats on the cylinders, fit the flange code 206412 in the correct position, taking care not to completely tighten the two nuts on the studs, so as to obtain correct positioning and to be able to take advange of the existing play between the flange and the cylinder studs. Fit the primary manifolds into the previously mounted bushings, check their correct orientation and secure them to the flanges with the springs provided. Connect the Lambda probes to the “LeoVince” exhaust system, screwing the connection to the appropriate points on the manifolds. Insert the secondary manifold into the previously mounted primary manifolds and secure them with the supplied springs.Insert the tertiary manifold into the previously assembled secondary manifold and bind it with the supplied spring.

Fix the manifold bracket to the frame with the supplied parts (screw M8x16 washer 8×24 and nut)

LeoVince 80020 Header Pipes - fig 7

Recover the original heat shield and fit it to the final collector, do not tighten the original clamps completely.

LeoVince 80020 Header Pipes - fig 8

Recover the previously removed aluminium engine guard and position the bracket code 3080020501 as shown in the image. Mount the assembly in its original position using the original parts.

LeoVince 80020 Header Pipes - fig 9