IMMERGAS 3.023316 Magis Hercules ERP Polyphosphate Dispenser Kit Instruction Manual

June 9, 2024
IMMERGAS

IMMERGAS 3.023316 Magis Hercules ERP Polyphosphate Dispenser Kit

GENERAL WARNINGS

All Immergas products are protected with suitable transport packaging. The material must be stored in a dry place protected from the weather. This instruction manual provides technical information for installing the Immergas kit. As for the other issues related to kit installation (e.g. safety in the workplace, environmental protection, accident prevention), it is necessary to comply with the provisions specified in the regulations in force and with the principles of good practice. Improper installation or assembly of the Immergas appliance and/or components, accessories, kits and devices can cause unexpected problems for people, animals and objects. Read the instructions provided with the product carefully to ensure proper installation. Installation and maintenance must be performed in compliance with the regulations in force, according to the manufacturer’s instructions and by professionally qualified staff, meaning staff with specific technical skills in the plant sector, as envisioned by the law.

USE

The proportional dispenser is used to dose in water the Cillit®-55 M-H Universal, a compound of natural mineral salts which efficiently prevent limescale deposits and corrosions from forming inside the circuits for the production of domestic hot and cold water. The dispenser must not be installed in places where the tem-perature falls below 0°C. Protection from deposits inside the systems is required by D.P.R. 59/2009, by the UNI-CTI 8065 standard and so by M.D. 37/08. The dispenser is in compliance to M. D. 174/04 and to M.D. 25/12, concerning the purity of materials. Please leave a copy of this instruction manual near the equip-ment.

DISPENSER MAIN COMPONENTS

IMMERGAS-3-023316-Magis-Hercules-ERP-Polyphosphate-Dispenser-Kit-
FIG-1

Key:

  1. Brass fitting G3/4″ M – G1/2″ M
  2. Head
  3. Diaphragm unit
  4. Drain screw
  5. Solubilization disc
  6. Bellows
  7. Ring nut for basin
  8. Transparent basin
  9. Assembly direction
  10. Fitting

TECHNICAL DATA

  • Max. water temperature ………………………….. 30°C
  • Max. water temperature…………………………… 40°C
  • Rated flow rate………………………………………… 1,5 m3/h
  • Pressure drop at the rated flow rate…………. 0,29 bar
  • Autonomy……………………………………………….. 25 m3 (approx.)
  • Load Cillit®-55…………………………………………. 80 g.
  • Cillit®-55 supply………………………………………. No. 2 bags 80 gr.

CHECKS AND MANAGEMENT

Check the product charge through the transparent cup, when the cup is empty, top up as described in the paragraph “Loading the dispenser”. For refills use only Cillit®-55 M-H Universal. In addition to invalidating the guarantee, the use of different products can cause damage to the dispenser and to the systems.

TROUBLESHOOTING

If the appliance does not consume the product, contact a licensed company (for example the Immergas Technical Assistance Service) for the required checks, since in this case the dispenser is not working.

Possibile causa Rimedi
Shut-off valves closed Open the valves
Appliance non deaerated Dearate the appliance
Load not sufficiently hardened Refill following the instructions
Inlet and/or outlet nozzles clogged Clean the nozzles

ASSEMBLY OF THE DIAPHRAGM UNIT ON THE POLYPHOSPHATE DISPENSER HEAD

Mount the OR contained in the kit in the relevant seats of the diaphragm unit (3) (see figure 1). Using the relevant screws contained in the kit, connect the diaphragm unit (3) to the head (2) being careful to follow the direction of the arrow (9) on the diaphragm unit (see figure 1), then fit the diaphragm unit (3) with the fittings (1-10) contained in the kit (see figure 1), using a sealant that ensures a perfect seal.

POLYPHOSPHATE DISPENSER INSTALLATION

Disconnect the boiler and disassemble the casing. Partially empty the water contained in the cylinder by acting on the drain valve (6). Before performing this operation, close the boiler cold water inlet valve and open any domestic hot water valve of the system in order to allow the inlet of air into the cylinder. Disassemble the cold water inlet pipe (5) on the boiler, connected to the mixing valve and to the cylinder. In its place, mount the kit components as shown in the figure, making sure you insert the flat gaskets between the various joints. Connect the pipe (4) which goes from the cylinder to the dispenser unit (3). At this point connect the dispenser unit (3) to the cold water inlet pipe. Once assembly is complete, the ring nut and the polyphosphate dispenser (3) must be accessible from the right hand side door, in order to refill with Cillit-55 IG. Make sure you have closed the cylinder drain valve (6) and close the domestic hot water system valve which was opened previously. Reopen the domestic cold water inlet which was closed previously. Re-mount the boiler casing. Power the boiler

IMMERGAS-3-023316-Magis-Hercules-ERP-Polyphosphate-Dispenser-Kit-
FIG-2

Ref. Kit components description Qty
1 24x16x2 flat gasket 3
2 18x10x2 flat gasket 1
3 Polyphosphate dispenser 1
4 Ø 18 copper pipe 1

POLYPHOSPHATE DISPENSER LOADING WITH SOLUBILIZATION DISC

  1. Close the cold water shut-off valve. Open the closest hot water tap to release pressure in the hot water circuit
  2. Clean the basin, the bellow and the solubilisation disc with clean water Pour a glass of water (60 cc) into the basin.
  3. Cut a corner of the 80 gr sealed bag with the Cillit®-55 M-H Universal and pour the whole content into the water of the basin.
  4. Rest the basin vertically on a surface and wait 5 minutes for the product to solidify in the water
  5. After 5 minutes, remove excess water on the product.
  6. Put the solubilisation disc on it, insert the basin on the head and tighten the ferrule.
  7. With the deaeration screw still loose, open the cut-off cocks and wait 2 minutes for the complete deaeration. When only water is coming out, close the deaeration screw
  8. Let the water flow for another 2 minutes, then loosen again the deaeration screw to check that deaeration is complete
  9. Close the deaeration screw. The dispenser is ready for use.

During the useful life of the products, performance is affected by external factors, e.g. the hardness of the DHW, atmospheric agents, deposits in the system and so on. The data declared refer to new products that are correctly installed and used with respect to the Standards in force.

N.B.: correct periodic maintenance is highly recommended This instruction booklet is madeof ecological paper. immergas.com

To request further specific details, sector Professionals can also use the following e-mail address: [email protected]

Immergas S.p.A. 42041 Brescello (RE) – Italy

  • Tel. 0522.689011
  • Fax 0522.680617

References

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