HAMRON 229200 Power Winch Instruction Manual

HAMRON 229200 Power Winch

229200, 229400, 334053

SAFETY INSTRUCTIONS

Read the Operating Instructions carefully before use!

• Keep the Operating Instructions in a safe place for future reference. If the product is passed on to another person, these Operating Instructions must accompany it. We cannot accept any liability for accidents, injury or damage resulting from failure to follow these Operating Instructions or Safety Instructions.

• The winch is designed to lift and secure loads vertically. All other use is prohibited and at the operator’s own risk.

• It is prohibited to use the winch to lift persons or animals.

• Regularly check the winch for damage. The remote control must be in good condition.

• Never modify the plug in any way. If the plug does not fit the socket, contact an authorised electrician to install an earthed socket.

• Only connect the winch to an earthed socket, protected by a residual current device.

• Do not pull the power cord to unplug the plug. Keep the power cord away from heat, oil and sharp edges.

• If the winch cannot lift the load, this means that the load exceeds the load capacity of the winch. Do not press the UP button again.

• Always switch off the winch and unplug the power cord before service and/or cleaning.

• The winch must not be used at low temperatures or in aggressive environments.

• Do not use the winch in the rain or strong wind.

• The winch is not intended for carrying hot and/or melted pulp.

• Never stand under a raised load. Make sure there are no children or other unauthorised persons near the winch.

• It is prohibited to pull loads sideways or from the side. Do not swing a load backwards and forwards.

• Check before use that the steel wire is correctly wound on the drum, with a suitable pitch for the wire diameter.
  

• Do not exceed the maximum load specified on the winch. This value takes precedence over the value specified on the hook.

• Always leave at last four turns of wire on the drum to avoid overloading the wire attachment.

• To minimise the risk of personal injury or material damage, never wind more than 15 metres of cable on the drum.

• Replace the wire immediately if it is worn or damaged. Only use approved replacement wires from an authorised service centre.

• Check that all switches are working properly before using the tool.

• If the winch is stopped while lowering a load the moment of inertia will cause the load to drop several centimetres after the winch has been stopped. This is completely normal.
  NOTE! The winch motor does not have overload protection (to prevent the risk of accidental start). If the winch cannot lift the intended load, do not attempt to lift it again. Allow the motor to cool.

• Always take the winch to a qualified electrician at an authorised service centre for maintenance or repair.

TECHNICAL DATA

Part number

| 229200| 229400|

334053

---|---|---|---

Load capacity

| 100 kg| 200 kg| 200 kg| 400 kg| 400 kg| 800 kg
Lifting height| 12 m| 6 m| 12 m| 6 m| 12 m|

6 m

Lifting speed

| 9 m/min| 4.5 m/min| 10 m/min| 4 m/min| 10 m/min| 5 m/min
Wire length| 12 m-| 12 m-|

12 m

Ultimate tensile strength, wire

| 3,0 mm| 3,6 mm| 5,0 mm
≥ 500 kg| ≥ 1000 kg|

≥ 2000 kg

Duty factor (10 min)

| 20 %| 20 %| 20 %
Mains voltage| 220–230 VAC 50 Hz| 220–230 VAC 50 Hz|

220–230 VAC 50 Hz

Motor output

| P1 450 W|

P1 780 W

| P1 1350 W

The A-weighted sound pressure level at the user work station is less than 70 dB.

DESCRIPTION

Tool (illustrations 1, 2, 3)

1. Clamps
2. Motor
3. Drum
4. Arm for automatic stop mechanism
5. Wire
6. Pulley
7. Extra hook
8. Release weight
9. Hook
10. Plug
11. Remote control
12. Emergency switch
13. Pushbutton
14. Power cord
15. Retaining hole for hook

INSTALLATION

• The winch is fitted with two clamps (1) so that it can be mounted on a pipe. The size of bar must correspond with the size of the clamps and must also withstand a double nominal load. We recommend that you contact a qualified technician.
• All screws must be properly tightened. The anchoring of the bar should be checked by a qualified technician before using the winch for the first time.
• Only connect the winch to an earthed socket, protected by a residual current device.
• Check that the mains voltage at the place of use matches the rated voltage on the type plate.
• An extension cord must comply with the data in the table.

Up to 20 m
20 to 50 m| 1,5 mm2
2,5 mm2

OPERATION

Use

The winch is designed to lift and secure loads vertically with the maximum load specified on the rating plate.
Only use the machine for its intended purpose. Any other use is considered unintended use. The manufacturer may not be held liable for any damage resulting from such use. The responsibility lies with the user.

Before operation

• Everyone who intends to use the winch must read through and understand these Operating Instructions before use.
• The user must always use the machine in accordance with the Operating Instructions.
• The winch is not dimensioned for continuous operation. The operating mode is: Intermittent operation without affecting start-up.

Use

• The winch must only be used at an ambient temperature from 0°C to 40°C. The relative humidity must be less than 85%. Height above sea level: max. 1000 m.

• Wear ear protection when using the winch in a noisy environment or if the A-weighted sound pressure level is high where the operator is standing.

• The operator must lift the load from the floor at the lowest possible speed. The wire must be tensioned before the load is lifted.

• Avoid giving the motor short pulses for long periods.

• Do not attempt to lift a load that is stuck or blocked.

• It is prohibited to pull loads sideways, or from the side. Do not swing a load backwards and forwards.

• Do not leave suspended loads unattended unless safety measures have been taken.

• Make sure that the load is firmly secured in the hook or in the extra hook if a pulley block is used.
  Always keep at a safe distance from the load and steel wire.

• Check whether the emergency stop switch (12) has been pressed. Turn the red stop buttonclockwise to unlock it.

• Press the pushbutton ▲ (13) to raise the load.

• Press the pushbutton ▼ (13) to lower the load.

• Arm for automatic stop mechanism (4): If the maximum lifting height has been reached, the arm (4) will be pressed up by the release weight (8). This will activate the limit switch, whereby the load cannot be lifted any higher.

• The winch stops if the emergency stop switch (12) is pressed.

• In an emergency, press the emergency stop switch (12) immediately to stop the winch.
  The winch cannot be operated after the emergency stop has been pressed.

Pulley block function

• The winch is fitted with a pulley (6) and an extra hook (7). The correct use of this equipment enables the winch to lift double the load. Fit the pulley (6) and extra hook (7) on the wire as shown in the illustration above. The fixed hook (9) must be hung in the retaining hole (15).
• The load is now lifted by means of two steel wires. The winch can therefore lift double the load.
  NOTE: See maximum load on the rating plate.

MAINTENANCE

NOTE: Always make sure that the machine is not connected to the mains supply when carrying out maintenance on the machine.

• Carry out regular inspections after 100 cycles. One cycle corresponds to running a load up and down.

• Check regularly that the motor stop button and UP button function correctly.

• Check regularly that the wire is in good condition. Replace the wire if it is damaged. See the illustrated example.

• Check regularly that the limit switch in the winch functions properly. Check as follows: When the wire has reached the maximum lifting height, the arm for the automatic stop mechanism (4) will be activated. The motor (2) must now stop (check without load).

• Check that the retaining screws for the brackets are properly tightened.

• Regularly check the power cord (14) and the cord for the remote control (11).

• Grease the steel wire (5) and pulley (6) every 200 cycles.

• Check every 1000 cycles that the screws in the clamps (1), the wire attachment nuts and the pulley (6) are in good condition and properly tightened. Check also that the hooks are in good condition.

• The winch is included in mechanical group M1. The winch has a service life of approx. 8000 cycles (excluding wearing parts). When the winch has completed 8000 cycles all the mechanical  partsmust be inspected.

Cleaning

• Keep the safety devices, vents and motor cover as free from dust and dirt as possible. Wipe the machine with a clean cloth, or blow clean with compressed air at low pressure.
• Clean the machine at regular intervals with a damp cloth and a drop of liquid soap. Never use detergents or solvents. These can damage the plastic parts. Make sure that no liquids enter the machine.

WIRING DIAGRAM

Care for the environment!
Recycle discarded product in accordance with local regulations.

Jula reserves the right to make changes.
For latest version of operating instructions, see www.jula.com

Jula AB, Box 363, SE-532 24 SKARA
2021-12-16
© Jula AB

References

• Jula – products for home and garden

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