trend Worktop True Cut Instructions
- June 2, 2024
- trend
Table of Contents
trend Worktop True Cut
TOOLS REQUIRED
WORKTOP TRUE CUT
Thank you for purchasing this Trend product, we hope you enjoy many years of creative and productive use. Please remember to return your guarantee card within 28 days of purchase. The following symbols are used throughout this manual:
Refer to the instruction manual of your power tool. Denotes risk of personal injury, loss of life or damage to the tool in case of non-observance of the instructions in this manual. This unit must not be put into service until it has been established that the power tool to be connected to this unit is in compliance with 2006/42/EC (identified by the CE marking on the power tool).
INTENDED USE
This device is intended for use with a Trend 12mm thick worktop jig, plunge
router with suitable guide bush, and router cutter fitted to rout an out-of-
square worktop joint in laminate-covered particle board, natural timber, and
other solid surface materials.
SAFETY
Please read and understand the safety points in these instructions as well as
your power tool instructions.
PLEASE KEEP THESE
- Disconnect the power tool attachment from the power supply when not in use, before servicing, when making adjustments and when changing accessories such as cutters. Ensure the switch is in the “off” position and the cutter has stopped rotating.
- Read and understand instructions supplied with a power tool, attachment, and cutter.
- Current Personal Protective Equipment (PPE) for eye, ear and respiratory protection must be worn.
- Keep hands, hair and clothes clear of the cutter.
- Before each use check cutter is sharp and free from damage.
- Do not use if the cutter is dull, broken or cracked or if any damage is noticeable or suspected. Only use tools for woodworking to EN847 safety standards. Ensure the cutting tool is suitable for the application.
- The maximum speed (nmax) marked on tool or in instructions or on the packaging shall not be exceeded. Where stated, the speed range should be adhered to. Insert the shank into the router collet at least all the way to the marked line indicated on the shank. This ensures at least 3⁄4 of the shank length is held in collet. Ensure clamping surfaces are clean. 7. Check all fixing and fastening nuts, bolts and screws on power tool, attachment and cutting tools are correctly assembled, tight and to correct torque setting before use.
- Ensure all visors, guards and dust extraction is fitted.
- The direction of routing must always be opposite to the cutter’s direction of rotation.
- Do not switch the power tool on with the cutter touching the workpiece.
- Trial cuts should be made in the waste material before starting any project. Repair of tools is only allowed according to tool manufacturers’ instructions.
- Do not take deep cuts in one pass, take shallow passes to reduce the side load applied to the cutter.
- Users must be competent in using woodworking equipment before using our products. Dress properly, no loose clothing/jewelry, wear protective hair covering for long hair.
- Consider the working environment before using tools. Ensure the working position is comfortable and the component is clamped securely. Keep proper footing and balance at all times. Check work area for obstructions. Keep control of power tool at all times.
- Please ensure children and visitors away from tools and work area.
- All tools have a residual risk so must therefore be handled with caution.
- Only use Trend original spare parts and accessories.
If you require further safety advice, technical information, or spare parts, please call Trend Technical Support or visit www.trend-uk.com
ITEMS ENCLOSED & DESCRIPTION OF PARTS – (Fig. 1)
- Pivot block
- Clamp block
- Handle
- Handle reposition button
- Worktop True Cut
ITEMS REQUIRED
- 1/2” Plunge router
- 30mm Guide bush
- Trend 12mm thick worktop jig
- Hand tools
OPERATION
-
Whenever clamps are used, ensure they do not foul the router path and that they are securely tightened.
-
In order to prevent the breakout of the laminate, the rotation of the cutter and feed direction of the router must always be into the platform edge of the worktop.
-
Ensure the worktop is held securely to trestles. Ensure jig is clamped securely to the worktop and placed at a comfortable height.
-
Release plunge on the router at end of each cut.
Support waste piece to avoid injury or damage to equipment. -
Example of and How to Measure Acute Angle – (Fig. 2)
-
Example of and How to Measure Obtuse Angle – (Fig. 3)
-
Worktop True Cut Position Set up and Clamp – (Fig. 4a – 4c)
-
For standard worktop jigs:
- Insert pins and push up to the edge of the worktop. Place the Worktop True Cut into jig slot as indicated and position it up to the post-formed edge. (Fig. 4a)For Trend KWJ750P and KWJ900 worktop jigs:
- Insert pins and cams and push up to the edge of the worktop. Place the Worktop True Cut into jig slot as indicated and position it up to the post-formed edge. – (Fig. 4b)
- Once the Worktop True Cut touches the worktop edge, gently tighten the handle -(Fig. 4c)
- Remove pins and/or cams – (Fig. 4d)
-
When the female is in position place the male into position and measures the gap between the two-front face- (Fig. 5a)
-
Clamp Worktop True Cut to your worktop jig – (Fig. 5b)
-
Select relevant cams and pins for the desired inset
-
Take measurements from 5a and transfer to the male piece of worktop. Please note when marking your worktop measurement to factor in the guide bush and cutter distance – (Fig. 5c)
-
Place jig onto the worktop and pivot jig so that it follows your cut line – (Fig. 5d)
Pivoting the Jig
- Remove pins and cams
- Pivot the jig to the offset scribe line on the marked worktop
- Clamp jig in position and remove Worktop True Cut device
- Begin cut – (Fig. 6)
- Setting up for square Male joint (Fig. 7a)
- Routing roughing cuts x5 for out-of-square Male joint – (Fig. 7b)
- Routing finishing cut for out-of-square Male joint – (Fig. 7c)
MAINTENANCE
Please use only Trend’s original spare parts and accessories. The jig has been designed to operate over a long period of time with a minimum of maintenance. Continually satisfactory operation depends upon proper tool care and regular cleaning.
Cleaning
- Regularly clean the jig with a soft cloth.
Lubrication
- Your jig requires no additional lubrication.
Storage
- After use store jig in its packaging.
ENVIRONMENTAL PROTECTION
Recycle raw materials instead of disposing as waste. Packaging should be sorted for environmental-friendly recycling. The product and its accessories at the end of their life should be sorted for environmentally friendly recycling.
GUARANTEE
All Trend products are guaranteed against any defects in either workmanship or
material, except products that have been damaged due to improper user or
maintenance.
Trend Machinery & Cutting Tools Ltd. Watford, WD24 7TR, England
- Tel: 0044(0)1923 249911
- technical@trendm.co.uk www.trend-uk.com
- EU Importer Trend Tool Technology Ltd.
- 3rd Floor, Kilmore House, Park Lane,
- Spencer Dock, Dublin 1, Ireland
- Trend Machinery & Cutting Tools Ltd. 2020.
- All trademarks acknowledged E&OE
No part of this publication may be reproduced, stored, or transmitted in any form without prior permission. Our policy of continuous improvement means that specifications may change without notice. Trend Machinery & Cutting Tools Ltd. cannot be held liable for any material rendered unusable, or for any form of consequential loss. E&OE.