MALMBERGS 2700631 Evon Dual WiFi Bluetooth 4G Instruction Manual

MALMBERGS 2700631 Evon Dual WiFi Bluetooth 4G

NOTE! Please read through the manual carefully before using the appliance and keep it for future reference.

ABOUT THIS MANUAL

Function of this manual
This document is only applicable for this Evon dual series charging station. The document gives the information that is necessary to safely do these tasks:

• Install the charging station
• Use the charging station
• Do basic maintenance tasks

Disclaimer
Members shall not be liable for any damages, losses, costs or expenses resulting from the improper handling of the charging station, in particular resulting from noncompliance with the instructions of this document and other applicable regulations and standards (e.g. installation, transport, occupational health and other safety standards).

Abbreviations

Abbreviation / Definition

• AC Alternating current
• EMC Electromagnetic compatibility
• EV Electric vehicle
• OCPP Open charging station protocol
• PE Protective earth
• RFID Radio-frequency identification
• LBC Load Balance Controller
• RCBO Residual current circuit breaker

SAFETY AND WARNINGS

Caution

• Failure to follow instructions may result in danger.
• Children are prohibited from touching the charging station.
• Do not disassemble the charging station while connected to the mains.
• Install the charging station away from pyrotechnics, dusty or corrosive places.
• Only use the charging station when it is operating normally and please strictly follow the instructions.
• The charging station produces high-voltage output. You must pay attention to your personal safety when using it.
• If a malfunction happens, it may cause electric shock or even death. In emergency situations, cut off the power supply.

Maintenance/Installation

• Maintenance and installation must be performed by a qualified electrician.
• The product is carefully packed in the factory. During transportation, strong impact and bumps should be avoided to prevent damage to the outer packaging of the product.
• The product should be installed in an environment with an ambient temperature of -30ºC – +50ºC and with a relative humidity of no more than 95%. The air should not contain acids, alkalis or other corrosive or explosive gases.

Safety Warning
Failure to follow instructions may result in danger!

• Regularly check whether the charging station has visible damage. There may be an electric shock hazard when operating a broken charging station.
• If a ground fault occurs, it must be assumed that the cable carries voltage. Please confirm that there’s no high-voltage power in the system before inspecting the charging.
• Persons who install and use charging stations must obey the principles and regulations mentioned to ensure the personal safety and equipment safety.
• Before powering on the device, please confirm that the device is properly grounded to avoid unnecessary accidents.
• Under any circumstances, do not open, modify or install the device yourself.
• To ensure the service life and stable operation of the charging station, the operating environment should be kept as clean as possible with a relatively stable temperature and humidity. The charging station must not be used in flammable environment or environments with volatile gas.
• Please confirm that the input voltage, frequency, circuit breakers and other conditions of the device meet the specifications before the device is powered on.
• The device will stop charging automatically for safety whenever a leakage current is detected. You can start another charging session after the RCBO is reset.
• Cord extension sets are not allowed to be used.
• Adapters or conversion adapters are not allowed to be used.

PRODUCT OVERVIEW

1. RCBO
2. Energy meter
3. Charging station
4. LED indicator
5. Charging connector
6. Charging cable/Charging socket
7. Power cable inlet/outlet (top side)
8. Back plate
9. Power cable inlet’outlet (rear side)
10. Power cable inlet/outlet (bottom side)
11. Cable holder

Note: press the “Reset” button for 5s, and you can reset the PIN code in the AP mode network configuration.

TECHNICAL SPECIFICATIONS

Input

| Power supply| 3P+N+PE
Rated voltage| 400V AC
Rated current| 32A
Frequency| 50/60Hz

Output

| Output voltage| 400V AC
Maximum current| 32A
Output power| 2x11kW / 1x22kW
Connector type| 2x Type 2 Socket| 2x Type 2 Cable
Charging cable| –| 7 m
Charging mode| Mode 3

Connection

| No. of phases| 3-phase or 1-phase
Connection to mains| Terminal block 25 mm² (100A)
Grounding system| TT, TN, IT

Description

| Enclosure| PC (polycarbonate)
Colour| Black
LED indicator| Green/Yellow/Red

Features

| Start mode| RFID card (4pcs) / APP / Plug to charge
RFID reader| Mifare ISO/IEC 14443A
Supports load balancing| Yes
Energy monitoring| Yes (via app)

Communication

| WiFi| WiFi (2.4GHz)
4G| Incl. SIM card* (4G LTE FDD:B1/B3/B7/B8/B20/B28, LTE TDD:B38/B40)
Ethernet| Yes
Bluetooth| Yes
Protocol| OCPP1.6 Json

Environment

| Installation| Wall-mount/Pole-mount
Working temperature| – 30°C – +50°C
Working humidity| 5-95%
Working altitude| <2000 m
General| Dims (WxHxD)| 360x540x199 mm
Weight| 10 kg| 10 kg| 20 kg| 20 kg

Safety

| Ingress protection| IP54
Impact protection| IK10
RCBO| 40A
MID meter| –| Yes| –| Yes

Features

| Over current protection, Residual current protection, Short circuit protection, Surge protection, Over/Under voltage protection, Over/ Under frequency protection, Over temperature protection
Electrical protection class| Class I
Certificate| CE (Tested by TÜV Rheinland), RoHS (Tested by SGS)
Standards| EN IEC 61851-1:2019, EN IEC 61851-21:2021, IEC 62955:2018, IEC 62321
Warranty| 5 years

• See Terms and Conditions for 4G SIM card with 10 years of data
• A Circuit Breaker (MCB) installed at source is recommended.

EMC Standard (EMC)

• EN IEC 61851-21-2: 2021

Safety Standard (LVD)

• EN IEC 61851-1: 2019

RoHS Standard (RoHS)

• IEC 62321-2:2021, IEC 62321-1:2013,
• IEC 62321-3-1:2013, IEC 62321-4:2013+A1:2017,
• IEC 62321-5:2013, IEC 62321-7-1:2015,
• IEC 62321-7-2:2017, IEC 62321-6:2015,
• IEC 62321-8:2017

RF & Health

• EN 300 328 V2.2.2:2019, EN 300 330 V2.1.1:2017,
• EN 301 489-1 V2.2.3:2019, EN 301 489-3 V2.1.1: 2019, EN 301 489-17 V3.2.0:2017, EN 62311:2020

REACH
1907/2006, REACH etc. (Amendment) Regulations 2021

AC cable requirement
Cable with a cross-sectional area of 16~25 square millimetres meeting VDE is highly recommended, with temperature resistance above 105°C.

DECLARATION OF CONFORMITY
We hereby certify that the device satisfies the provisions for CE marking by the EU directives (LV Directive 2014/35/EU, EMC Directive 2014/30/EU, RE Directive 2014/53/EU, RoHS Directive 2011/65/EU, (EU) 2015/863) as described in this manual. For and on behalf of:

Malmbergs Elektriska AB, Sweden. Mr. Anders Folke / Product Manager Date: 08/07/2024

INSTALLATION

Check upon delivery
Check the box upon receiving the charging station to ensure you have the following parts:

Install the back plate

Connect power cable

Plug the core box into the back plate

CONFIGURE NETWORK

Decide what internet connection should be used for the installation. Three types of internet connection is possible to use for installation.

• Ethernet cable from the router/switch.
• Local WiFi connection from the building where the installation is set up.
• Built-in 4G/LTE module, support insert 4G SIM card.

The charging station is equipped with a built-in WiFi module that contributes to an easy installation. However, large distances or radio obstacles may require physical ethernet cable connections.

• Private scenario : If you use the charging station in a private scenario, you can bind the charging station to the Evchargo APP directly, please go to page 14 to check the Evchargo user manual to get  more information.
• Public scenario : If you use the charging station in a public scenario, please connect your charging station to the Evchargo cloud platform by logging in and following the instructions, and then configure the charging station’s network in AP mode as shown below. Connecting to a third platform: If you want to connect the charging station to a third platform, please refer to the AP Mode Instruction below, and enter the correct server address.
• AP Mode Introduction If you select WiFi for communication, you must first configure the internet for the charging station. The following steps show the configuration with AP mode.

Step 1: Activate the charging station’s hotspot
Activate the hotspot of the charging station by restarting the power supply.

• The hotspot of the charging station remains available for 15 minutes after the charging station has been restarted.

Step 2: Establish a communication between the charging station and your phone

• Switch your phone to airplane mode, and make sure that the WLAN is enabled.

• The charging station will send out a hotspot after it is restarted

  • WiFi name: the serial number of the charging station
    WiFi password : see below

•  Select the WiFi hotspot sent out by the charging station and enter the password to connect.

An 8-digit password which can be found on the last page of the manual or on the RCBO inside the charging station. The password is unique to the device and case sensitive.

Step 3: Login
To access the LOGIN page of AP mode, enter the IP address 192.168.4.1 in a browser, followed by the 4-digit network password (PIN number).

• The PIN number can be found on the RCBO and on the last page of the user manual.

Step 4: Configure WiFi
After logging in, you will be prompted with the following interfaces:

• wss://ocpp16.evchargo.com:33033 is an address that connects your charging station to a cloud management platform. If you want to connect your charger to a 3rd party’s platform, you can enter the URL of the 3d party platform.
• Your charging station will automatically restart once the network configuration is complete, ending communication between your phone and the charger, at this point, your phone mayautomatically join to other WiFi hotspots, preventing you from accessing the network configuration interface. As a result, before accessing the network configuration interface, please ensure that your phone is connected to the charging station’s WiFi hotspot.

CONDUCT A FUNCTION TEST

Use the vehicle simulation adapter or EV to conduct a functional test.

CONNECT THE CHARGING STATION TO EVCHARGO CLOUD

Evchargo cloud is a cloud platform for business operators to meet the needs for charging station monitoring and management, as well as smart and efficient operations and maintenance. The platform account and password will be sent to your email. For the instructions for Evchargo cloud, please scan the QR code below:

USE EVCHARGO APP TO CHARGE ELECTRIC VEHICLE

If you use the charging station in a private home scenario, you can use our App to control the charging session. Download and install the latest app on your smartphone. Follow the instructions on the app or scan the App instruction’s QR code to complete wizard settings and parameter settings.

TROUBLESHOOTING

Solid yellow light

Relay adhesion| Solid red light
Leakage current fault| The LED blinks red once and then goes out for 3s, cycling.
CP fault| The LED blinks red twice and then goes out for 3s, cycling.
Over current fault| The LED blinks red three times and then goes out for 3s, cycling.
Input polarity reverse| The LED blinks red four times and then goes out for 3s, cycling.
Leakage current loop abnormal|

The LED blinks red five times and then goes out for 3s, cycling.

Input terminal overtemperature|

The LED blinks red six times and then goes out for 3s, cycling.

Relay overtemperature| The LED blinks red seven times and then goes out for 3s, cycling.

Over/Under voltage fault

| The LED keeps solid yellow for 2s, then blinks red once and then goes out for 3s; cycling.
Over / Under frequency fault| The LED keeps solid yellow for 2s, then blinks red twice and then goes out for 3s; cycling.

Meter comm abnormal

| The LED keeps solid yellow for 2s, then blinks red three times and then goes out for 3s; cycling.
Smart meter comm abnormal| The LED keeps solid yellow for 2s, then blinks red four times and then goes out for 3s; cycling.

CT fault

| The LED keeps solid yellow for 2s, then blinks red five times and then goes out for 3s; cycling.
Charging connector lock abnormal| The LED keeps solid yellow for 2s, then blinks red six times and then goes out for 3s; cycling.
The charging connector current abnormal| The LED keeps solid yellow for 2s, then blinks red seven times and then goes out for 3s; cycling.

• Malmbergs Elektriska AB, PO Box 144, SE-692 23 Kumla, SWEDEN Phone: +46 19 58 77 00 info@malmbergs.com www.malmbergs.com

References

• art.no
• Webbutik - Malmbergs Elektriska AB

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