MALMBERGS 27 004 90 EV AC Charger Instruction Manual
- June 12, 2024
- MALMBERGS
Table of Contents
27 004 90
EV AC Charger
Instruction Manual
27 004 90 EV AC Charger
WiFi Charging Station for Electric Vehicles
EMC Standard (EMC)
ETSIEN 301489-1V2.2.3:2019, ETSIEN 301489-3
V2.1.1:2019, ETSIEN 301489-17V324:2020,
ENIEC 61000-6-1:2019, EN IEC 61000-6-3:2007+A1,
ENIEC61000-3-2:2019, EN61000-3-3:20013/
A2:2021, ENIEC61851-21-2:2021
Safety Standard (LVD)
EN IEC 61851-1:2019
RoHS Standard (RoHS)
IEC 62321-2:2021, IEC 62321-1:2013,
IEC 62321-3-1:2013, IEC 62321-4:2013+A1:2017,
IEC 62321-5:2013, IEC 62321-7-1:2015,
IEC 62321-7-2:2017, ISO 17075-1:2017,
IEC 62321-6:2015, IEC 62321-8:2017
Radio Equipment (RED)
EN 300328 V2.2.2:2019, EN 300 330 V2.1.1:2017
DECLARATION OF CONFORMITY
We hereby certify that the device satisfies the provisions for CE marking in
accordance with the EU directives (LV Directive 2014/35/EU, EMC Directive
2014/30/EU, RE Directive 2014/53/EU, RoHS Directive 2011/65/EU, (EU) 2015/863)
as described in this manual.
For and on behalf of:
Malmbergs Elektriska AB, Sweden.
Mr. Anders Folke / Product Manager
Date: 02/06/2023
SAFETY AND WARNINGS
Caution
- Failure to follow instructions may result in danger.
- Children are prohibited from touching charging station.
- Do not disassemble the charging station while connected to the mains.
- Install a charging station away from pyrotechnics, dusty or corrosive places.
- Only use the charging station when it is operating normally and please strictly follow the instructions.
- The charging station produces high voltage output. You must pay attention to personal safety when using it.
- If malfunction happens, it may cause electric shock or even death. Under emergency situations – cut off the power supply.
- All applicable local, regional, and national regulations must be applied when installing, repairing and maintaining this device.
Maintenance
- Maintenance and service must be performed by a qualified electrician.
- The product is carefully packed in the factory. During transportation, strong impact and bumps should be avoided to prevent damage to the outer packaging of the product.
- The product should be installed in an environment with an ambient temperature of -30ºC – +50ºC and with a relative humidity of no more than 95%. The air should not contain acids, alkalis or other corrosive or explosive gases.
Security Warning
Failure to follow instructions may result in danger!
- Regularly check whether the charging station has visible damage. There may be an electric shock hazard when operating a broken charging station.
- If a ground fault occurs, it must be assumed that the cable carries voltage. Please confirm that there’s no high-voltage power in the system before inspecting the charging.
- Persons who install and use charging stations must obey the principles and regulations mentioned to ensure the personal safety and equipment safety.
- Before powering on the device, please confirm that the device is properly grounded to avoid unnecessary accidents.
- Under any circumstances, do not open, modify or install the device yourself.
- To ensure the service life and stable operation of the charging station, the operating environment should be kept as clean as possible with a relatively stable temperature and humidity. The charging station must not be used in flammable environment or environments with volatile gas.
- Please confirm that the input voltage, frequency, circuit breakers and other conditions of the device meet the specifications before the device is powered on.
Overhaul
- Any direct damage or malfunction caused by neglect, incorrect use, installation, usage, repair by the users or natural damage are not covered by the warranty.
INTRODUCTION
2.1 Technical Specifications
| Art.no.| 2700490
---|---|---
Input| Power Supply| Three-phase
Rated Voltage| 400V AC
Rated Current| 64A
Frequency| 50/60Hz
Output| Output Voltage| 400V AC
Maximum Current| 2x32A
Output Power| 2x22kW
User Interface| Connector Type| Type 2 socket
Housing Material| Galvanized steel
LED Indicator| Green/Yellow/Red
REID Reader| Mifare ISO/IEC 144443A, 2 pcs
Start Mode| Plug & Play / RFID card / APP
Communication| Communication| Wi-Fi/4G/Ethernet
Protocol| OCPP1.6
Frequency Bandwidth| 412-2472MHz (WiFi) 2
13.553-13.567MHz (RFID)
Safety| Max RF Output Power| <20dBm (-10dBW)
WiFi RF Output Power| 17.51dBm(802.11b), 16.13dBm(802.11g), 16.06dBm(802.11n
HT20), 15.10dBm(802.11n HT40)
RCD| 30mA Type A + 6 mA DC
Ingress Protection| IP54
Impact Protection| IK08
Electrical Protection| Over current protection, Residual current protection,
Surge protection, Over/Under voltage protection, Over/Under frequency
protection, Over temperature protection
Certification| EN/IEC 61851-1: 2017, EN/IEC 61851-21-2: 2018
Environment| Installation| Floor mounting
Working Temperature| – 30°C – +50°C
Working Humidity| 5%-95%
Work Altitude| <2000 m
Package| Product Dimension| 1200x290x230 mm (HxWxD)
Package Dimension| 1320x480x430 mm (LxWxH)
Net Weight| 27.5 kg
Gross Weight| 45.0 kg
2.2 Overview
Dimension drawing
2.3 Package Contents
| | |
---|---|---|---
Standbox
(x1)| User manual| M10*80 Expansion Pipe
(x4)| Insulated Terminal
(x5)
INSTALLATION
WIRING
Remove a length of 40 mm of the cable jacket and strip the wire insulation to
a length of 8-15 mm.
CONFIGURATION AND OPERATION
5.1 Power-on Checking
-
Power-on status checking
Power-on the charger, the LED indicator should be in standby status. Mode| LED Indicator
---|---
Standby| Flashing green, 1S on, 4S off
Charging| Breathing green, 1S on, 1S off
Plug & Play| Flashing yellow, 1S on, 1S off -
LCD screen checking
Power-on the charger, the LCD screen should show following interface: -
Configure the internet
1. Please kindly scan the QR code below to download the Evchargo APP from APP Store/Google Play.https://cloud.evchargo.com/download/Evchargo.html
2. Download the APP instruction via the QR code below to get how to use the Evchargo APP.https://cloud.evchargo.com/manual/Evchargo_APP_User_Manual_1.0.0.pdf
5.2 Charging Operation
-
Connect the charger to electric vehicle
1. Plug the charging connector into the EV charger.
2. After plug-in, please check the connector is connected correctly and tightly.
3. When the connection is correctly established, the charger’s LED indicator will be a flashing yellow light, which indicates that the charger is ready for charging. -
Start charging & stop charging
1. By RFID card: Tap the RFID card to the LCD screen.
2. Plug&Play mode: Please check the AP manual to get how to set the Plug&Play mode, the charger will go offline in this mode, and after plugging in the charging connector, the device will begin charging and will stop charging after plug out the charging connector.
3. By APP: Scan the QR code on screen by APP, and follow it to operate.
TROUBLESHOOTING
6.1 Indicator Status
| State | Description | LED Status |
|---|---|---|
| Standby | Power-on, but no gun plug-in | Flashing green, 1 second on; 3 seconds |
off
Ready to charge| Already plugged in connector, but not start charging|
Constantly green
Charging in progress| Already plugged in connector, charging in progress|
Breathing green, 1 second on; 1 second off
Fault has occurred| An error condition has occurred; See troubleshooting
sector for
details of error conditions| Constantly red
Remind plug in| While charger is ready, but not plug in connector| Flashing
yellow, 1 second on; 1 second off
Update| While updating software| Flashing green quickly
Reserved| While charger is reserved| Constantly yellow
6.2 Fault Code and Resolution
Error| Description| LED Status| Charge Status|
Solution
---|---|---|---|---
RelayDerate| Relay over temperature warning| Without red| Normal| Alarm when
the temperature reaches 100°C. Alarm disappears when the temperature drops
below 100°C for 500ms
Relay OverTemp| Relay over temperature error| Constantly red| Fault| Error
when the temperature reaches 115°C. Error disappears when the temperature
drops below 60°C for 500ms
INT Derate| Input terminal over temperature
warning| Without red| Normal| Alarm when the temperature reaches 85°C. Alarm
disappears when the temperature drops below 85°C for 500ms
INT OverTemp| Input terminal over temperature
error| Constantly
red| Fault| Error when the temperature reaches 95°C. Error disappears when the
temperature drops below 60°C for 500ms
LeakError| Leakage current circuit error| Constantly
red| Fault| Recover after the circuit return to normal
Over DCLeak| 6mA DC leakage current error| Constantly red| Fault| Recover
after unplug connector for 180s
Error| Description| LED Status| Charge Status|
Solution
---|---|---|---|---
OverVolt| Electricity over voltage error| Constantly red| Fault| Recover after
voltage is less than 255V for continuous 500s
VoltDerate| Electricity under voltage warning| Without red| Normal| Recover
after voltage is more than 205V for continuous 500ms
UnderVolt| Electricity under voltage error| Constantly red| Fault| Recover
after voltage is more than 176V for continuous 500ms
OverAmp| Over current protection error| Constantly red| Fault| Recover after
unplug connector or wait for 5 mins
OverFreq| Grid over frequency| Constantly red| Fault| Recover after frequency
is less than 61Hz for continuous 500ms
UnderFre q| Grid under frequency| Constantly red| Fault| Recover after
frequency is more than 49Hz for continuous 500ms
Lock Error| Connector lock error| Constantly red| Fault| Recover after unplug
connector
Cable- RCError| CabR connector cable error| Constantly red| Fault| 40ms after
unplug will recover
MeterError| Meter communication error| Constantly red| Fault| Recover after
meter communication is normal
CPVoltError| CP voltage error| Constantly red| Fault| Recover after CP voltage
is normal
Note: If the above problems cannot be solved, please contact the seller.
Malmbergs Elektriska AB, PO Box 144, SE-692 23 Kumla, SWEDEN
Phone: +46 19 58 77 00
[email protected]
www.malmbergs.com