MALMBERGS 27 004 05 Evon WiFi-4G WiFi Charging Station Instruction Manual

October 30, 2023
MALMBERGS

Evon WiFi/4GMALMBERGS 27 004 05 Evon WiFi 4G WiFi Charging
Station Instruction Manual
WiFi Charging Station for Electric Vehicles

SAFETY AND WARNINGS

Caution

  • Failure to follow instructions may result in danger.
  • Children are prohibited from touching charging station.
  • Do not disassemble the charging station while connected to the mains.
  • Install a charging station away from pyrotechnics, dusty or corrosive places.
  • Only use the charging station when it is operating normally and please strictly follow the instructions.
  • The charging station produces high voltage output. You must pay attention to personal safety when using it.
  • If malfunction happens, it may cause electric shock or even death. Under emergency situations – cut off the power supply.

Maintenance

  • Maintenance and service must be performed by a qualified electrician.
  • The product is carefully packed in the factory. During transportation, strong impact and bumps should be avoided to prevent damage to the outer packaging of the product.
  • The product should be installed in an environment with an ambient temperature of -30ºC – +55ºC and with a relative humidity of no more than 95%. The air should not contain acids, alkalis or other corrosive or explosive gases.

Security Warning
Failure to follow instructions may result in danger!

  • Regularly check whether the charging station has visible damage. There may be an electric shock hazard when operating a broken charging station.
  • If a ground fault occurs, it must be assumed that the cable carries voltage. Please confirm that there’s no high-voltage power in the system before inspecting the charging.
  • Persons who install and use charging stations must obey the principles and regulations mentioned to ensure the personal safety and equipment safety.
  • Before powering on the device, please confirm that the device is properly grounded to avoid unnecessary accidents.
  • Under any circumstances, do not open, modify or install the device yourself.
  • To ensure the service life and stable operation of the charging station, the operating environment should be kept as clean as possible with a relatively stable temperature and humidity. The charging station must not be used in flammable environment or environments with volatile gas.
  • Please confirm that the input voltage, frequency, circuit breakers and other conditions of the device meet the specifications before the device is powered on.
  • The device will stop charging automatically for safety, whenever a leakage current is detected. The RCD will be automatically reset when the AC leakage current is lower than 30mA and DC leakage current is lower than 6mA. You can start another charging session after the RCD is reset.

Overhaul

  • The product warranty is valid for two years from the date of purchase. Please contact the dealer for complaints.
  • Any direct damage or malfunction caused by neglect, incorrect use, installation, usage, repair by the users or natural damage are not covered by the warranty.

INTRODUCTION

2.1 Technical Specifications

| Art.no.| 2700405
---|---|---
Input| Power Supply| Three-phase
Rated Voltage| 400V AC
Rated Current| 16A
Frequency| 50/60Hz
Output| Output Voltage| 400V AC
Maximum Current| 16A
Output Power| 11kW
User Interface| Connector Type| Type 2 socket
Housing Material| Plastic PC 940
LED Indicator| RGB
RFID Reader| Mifare ISO/IEC 14443A, 4 pcs
Start Mode| Plug & Play / RFID card / APP
Communication| Communication| WiFi 2.4G / 4G
Protocol| OCPP1.6
Frequency Bandwidth| 2400-2483.5MHz (WiFi) 13.553-13.567MHz (RFID)
Safety| Max RF Output Power| <20dBm (-10dBVV)
RCD| Type A + 6mA DC
Ingress Protection| IP65
Impact Protection| IK10
Electrical Protection| Over current protection, Residual current protection, Surge protection, Over/Under voltage protection, Over/Under frequency protection, Over temperature protection
Certification| EN/IEC 61851-1: 2017, EN/IEC 61851-21-2: 2018, EN/IEC 61000-6-1:2019
Environment| Installation| Wall-/Floor mounting
Working Temperature| – 30°C – +50°C
Working Humidity| 5%-95%
Work Altitude| <2000 m
Package| Product Dimension| 344×201 x135 mm (HxWxD)
Package Dimension| 395x210x245 mm (LxWxH)
Net Weight| 1.7 kg
Gross Weight| 2.4 kg

2.2 Overview
Dimension drawing

MALMBERGS 27 004 05 Evon WiFi 4G WiFi Charging Station -Dimension
drawing

  1. RFID Card Reader  The RFID card can be read in this area.
  2. Indicator Strip Green/Yellow/Red.

2.3 Package ContentsMALMBERGS 27 004 05 Evon WiFi 4G WiFi Charging
Station -Dimension drawing 1

INSTALLATION.

3.1 Installation Procedure
Installation

MALMBERGS 27 004 05 Evon WiFi 4G WiFi Charging Station
-Installation

3.2 Wiring

  1. Remove a length of 40 mm of the cable jacket and strip the wire insulation to a length of 8-15 mm.
  2. Connect the conductors to the terminal block according to image below.
  3. If you only have single phase power, please connect PE&N&L1, and the maximum current up to 16A.

MALMBERGS 27 004 05 Evon WiFi 4G WiFi Charging Station -Installation
1

3.3 Insert 4G Card

CONFIGURATION AND OPERATION

4.1 Charging Operation – Use RFID Card

MALMBERGS 27 004 05 Evon WiFi 4G WiFi Charging Station -Plug
in

Plug the charger into your EV’s charging socket.
A green LED indicator flashing for 200ms at 1-sec intervals indicates the gun is plugged in.A yellow LED indicator flashing at 100-ms intervals indicates the RFID card is successfully read.

TROUBLESHOOTING

Problems LED Status
Ground warning Flashing yellow, 2S on, 2S off, Cycle
Relay adhesion Solid red light
Leakage current fault Flashing red, 500ms on, 500ms off, 1 time, 3S off,

Cycle
CP fault| Flashing red, 500ms on, 500ms off, 2 times, 3S off, Cycle
Over current fault| Flashing red, 500ms on, 500ms off, 3 times, 3S off, Cycle
Input polarity reverse| Flashing red, 500ms on, 500ms off, 4 times, 3S off, Cycle
Leakage current loop ab- normal| Flashing red, 500ms on, 500ms off, 5 times, 3S off, Cycle
Input terminal overtemperature| Flashing red, 500ms on, 500ms off, 5 times, 3S off, Cycle
Input terminal overtemperature| Flashing red, 500ms on, 500ms off, 6 times, 3S off, Cycle
Relay overtemperature| Flashing red, 500ms on, 500ms off, 7 times, 3S off, Cycle
Under voltage fault| Solid yellow light blocks for 2S and flashing red, 500ms on, 500ms off, 1 time, 3S off, Cycle
Over voltage fault| Solid yellow light blocks for 2S and flashing red, 500ms on, 500ms off, 1 time, 3S off, Cycle
Overload fault| Solid yellow light blocks for 2S and flashing red, 500ms on, 500ms off, 2 times, 3S off, Cycle
Over frequency fault| Solid yellow light blocks for 2S and flashing red, 500ms on, 500ms off, 2 times, 3S off, Cycle
Meter comm abnormal| Solid yellow light blocks for 2S and flashing red, 500ms on, 500ms off, 3 times, 3S off, Cycle
Smart meter comm abnormal| Solid yellow light blocks for 2S and flashing red, 500ms on, 500ms off, 4 times, 3S off, Cycle
CT fault| Solid yellow light blocks for 2S and flashing red, 500ms on, 500ms off, 5 times, 3S off, Cycle

Note: If the above problems cannot be solved, please contact the seller.
EMC Standard (EMC)
IEC 61851-21-2:2018, EN IEC 61000-6-1:2019,
EN 61000-6-3:2007+A1
Safety Standard (LVD)
EN IEC 61851-1:2019
RoHS Standard (RoHS)
IEC 62321-2:2021, IEC 62321-1:2013,
IEC 62321-3-1:2013, IEC 62321-4:2013+A1:2017,
IEC 62321-5:2013, IEC 62321-7-1:2015,
IEC 62321-7-2:2017, ISO 17075-1:2017,
IEC 62321-6:2015, IEC 62321-8:2017
Radio Equipment (RED)
ETSI EN 301 489-1 V2.2.3:2019, ETSI EN 301 4893 V2.1.1:2019, ETSI EN 301 489-17 V3.2.4:2020,
ETSI EN 300 328 V2.2.2:2019, ETSI EN 300 330
V2.1.1:2017, EN IEC 62311:2010, EN 50665:2017,
EN 50364:2018, EN IEC 61851-21-2:2021,
EN IEC 61851-1:2019
DECLARATION OF CONFORMITY
We hereby certify that the device satisfies the provisions for CE marking in accordance with the EU directives (LV
Directive 2014/35/EU, EMC Directive 2014/30/EU, RE
Directive 2014/53/EU, RoHS Directive 2011/65/EU, (EU) 2015/863) as described in this manual.
For and on behalf of:

MALMBERGS 27 004 05 Evon WiFi 4G WiFi Charging Station -
SingMalmbergs Elektriska AB, Sweden.
Mr. Anders Folke / Product Manager Date: 09/11/2022 Malmbergs Elektriska AB, PO Box 144, SE-692 23 Kumla, SWEDEN
Phone: +46 19 58 77 00info@malmbergs.com www.malmbergs.com

References

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