profi-pumpe KOFFER-SET, CASE-SET 12V Diesel Pump/Pump Instruction Manual

profi-pumpe KOFFER-SET, CASE-SET 12V Diesel Pump/Pump

SAFETY INSTRUCTION AND WARNINGS

INTRODUCTION

• We would like to congratulate you on the purchase of our pump. We appreciate your trust.
• That‘s why functional security and operational safety stand by us in the first place.
• To prevent damage to persons or property, you should read this user manual carefully. Please observe all safety precautions and instructions for proper use of the pump.
• Failure to follow the instructions and safety precautions can result in injury or property damage.
• Please keep this manual with the instructions and safety instructions carefully at any time you can restore them.
• Please always download the latest version of the user manual of www.profi-pumpe.de under „downloads“. This shall always prevail.

IN GENERAL

• The pumps are developed according to the newest standard of technology, manufactured with much care, and go under strict intensive controls.
• The pumps were optimized by us in particular for their special demands. Make sure after unpacking the pump that the data given on the type label agrees with the included operating instructions.
• In the case of doubt, the pump is not to be used. Transport damages are immediately to be reported to the package distributor and us in written form.

RANGES OF APPLICATION

• These pumps are made for pumping diesel or fuel oil ONLY!
• The nozzle can be used for filling low viscosity fluids.

IMPORTANT!

• They are not suitable for pumping ignitable liquids like gasoline, kerosene, or for pumping at places where the danger of an explosion exists.
• When using the pump, make sure there are no open flames, lighters, matches, cigarettes or similar things present around you. When operating suitable protective gloves must be worn.
• These pumps are made for pumping clean diesel / biodiesel or fuel oil ONLY! The pumped liquid should not contain abrasive components. Abrasive components reduces pump life.

OPERATION

• The installation must be performed by a qualified professional.
• Please, check each time before using, the electrical connections and the cables are not damaged. Also, it is NOT recommended to perform, for example, a cable extension.
• It is not certain whether this modification is technically correct, so this warranty is void. It must be ensured that the pump is sufficiently cooled during prolonged operation.
• Diesel pumps are electrical products, which have to be protected against outer influences, f.e. caused by weather. Only use the pump in well-ventilated rooms and areas with enough fresh air.
• The floor, on which the pump may be used, should be flat.
• Please keep enough space from walls. Place the diesel tank as near to the pump as possible.
• The specified suction lift is the maximum suction at optimal conditions. The suction line to the pump has to be steadily increasing. The pump and the suction pipe must be filled with diesel/fuel oil before turning „on“ the pump.
• Do not reduce the cross area of suction and discharge lines. Connect suction and discharge lines to the pump by means of reinforced metal hose. For stationary use please place the pump on rubber pads to reduce vibration transmission to and from the pump and thereby prevent damage caused. The suction and discharge line should be connected to to the pump in souch way, that no mechanical stress on the connections occure. For example, Fix lines by pipe clamps with rubber insert on the wall.
• CAUTION: Do not connect a hose more than 5m to 1 inch on the pressure side. For smaller hose diameters, use corresponding short hoses.
• When using a pump nozzle, it is absolutely necessary to ensure that the pump is switched off immediately after the nozzle is closed. These measures must be adhered to in order to avoid damage of pumps.
• Please install the pump on solid walls or grounds.
• DO NOT attach the pump to cavity or gypsum walls, as these can amplify vibration, damaging the pump and significantly increasing the pump‘s operating noise.
• Always use vibration dampers for installation to avoid damage to the pump.

INSTALLING THE NOZZLE

• Apply suitable thread sealant on male threads of hose or swivel

DO NOT USE TEFLON TAPE

• The nozzle is specially designed for pre pay, self service application. It is designed to close automatically, when the pump is turned off and can not be re-opened until the pump is turned on and the hose pressurized.

SECURITY TIPS

• Obey absolutely valid regulations on the electrical security.
• When operating suitable protective gloves must be worn.
• Never run pump dry.
• Please observe the uninterrupted switch-on time of max. 30 minutes at 20°C.
• The pump may otherwise overheat. At higher temperatures, the operating time is reduced accordingly.
• Never run pump against pressure.
• Pumping inflammable, as well as all other aggressive liquids, except of diesel or fuel oil, is prohibited.
• Never pump liquid food products.
• Before usage, check on the tightness of the hose clamps.
• Pay attention to the max. liquid temperature of 35°C.
• Never pull the pump on the electrical cable or pressure hose.
• Disconnect the plug immediately from the power grid when the line has been damaged or severed.
• Switch off pump immediately after usage.
• Don’t move the pump in any way, while it’s running.
• During longer unused times, clean the pump, wash it out with diesel or fuel oil, dry and store it at room temperature.
• ALWAYS supervise and watch the pump, while using
• The electrical connections are always to be carried out by an authorised professional.
• The pump may be used by children aged 8 years and above as well as persons with reduced physical, sensory or mental abilities or those who lack skills, experience and knowledge only if they are supervised.
• These aforementioned persons should only use the appliance while adhering to safe instructions and resulting dangers.
• Cleaning and maintenance must not be carried out by children without supervision.
• The pump must be protected from rain and moisture. The pump may only be operated in dry rooms. The ingress of water into the energized components of the pump increases the risk of electric shock.
• Ensure nozzle is properly engaged in fill pipe prior to fueling. Some fill pipe designs prohibit proper retention of the nozzle. In such case, nozzle must be hand held to prevent it from falling out of the fill pipe. Failure may result in a hazardous spill.

THE MANUFACTURER EXPLAINS:

• To take over no responsibility in the case of accidents or damages on the basis of carelessness or disregard to the instructions in this user manual.
• To reject every responsibility for the damages which originate from the improper use of the pump.

SERVICING

• Under normal pumping conditions the pump requires no servicing.
• But it is important to keep the suctions and delivery sections perfectly clean and free from all clogging.
• The following controls should be carried out regularly:
• Intactness of the electric cable
• That the connection hoses are not bent or broken
• Cleanness of the pump medium Moreover, the pump should be emptied at risk of frost, washed out with diesel/fuel oil and stored dry.

WARRANTY

GUARANTEE REGULATIONS / STATUTORY WARRANTY

• For all manufacturing and material defects, the statutory warranty applies. In these cases we take the replacement or repair of the pump. Shipping costs shall not be borne by our company, except as required by law.
• Please report the warranty on our service platform http://www.profi-pumpe.de/service.php. We will inform you how to proceed with case-related.
• Please mark returns sufficient postage. Unfortunately not prepaid returns can not be accepted because they are filtered out before destination. We provide our service in Germany.

The guarantee / warranty does not cover:

• Material wear (sealing rings, impeller wheels, impeller chambers)
• Unjustified interventions or changes in the pump
• Damages by selffault
• Improper servicing and improper use
• DRY RUNNIG (Also partially!) of the pump
• Moreover, we give no damage compensation for secondary damages!

RECOGNISING AND REPAIRING MISTAKES

devices
Impeller jammed| Check for signs of damage and clogging. Reassemble.
Motor malfunction| Contact your dealer.
The suction of the pump is not working| Leak in suction lines or connections| Check the suction pipe and all connections for tightness. Fill the suction hose and the pump. The suction hose must be laid in a constantly rising so that air bubbles can escape toward the pump
Reduced flow| Tank liquid level too low| Fill up the tank.
By-pass valve jammed| Clean and reassemble
Air in the suction tube| Make sure that the suction tube is not damaged
Filter clogged| Clean the filter.
Leakage of Diesel oil.| Check the connectors and gaskets.
The suction tube is resting on the bottom of the tank.| **** Raise the tube in the tank.
Excessive suction height.| Lower the level of the pump.

NOTES ON PRODUCT LIABILITY

• We point out, that we are only liable for damages under the Product Liability Act, which are caused by our units if no changes were made to the equipment.
• If repairs are carried out by our authorized service, we are only liable if original spare parts and accessories were used.

NOTES ON DISPOSAL

• Electro devices of our company, labeled with the symbol of the crossed trash bin, are not permitted to be disposed of in your household garbage. We are registered at the German registration department EAR under the WEEE-No. DE79535656.
• This symbol means, that you’re not allowed to treat this product as a regular household waste item – it has to be disposed of at a recycling collection point of electrical devices. This is the best way to save and protect our earth.
• THANK YOU FOR YOUR SUPPORT!

EU DECLARATION OF CONFORMITY

The undersigned, Amur S.à r.l., 36, Rue de la Gare, L-5540 Remich, certifies that the product named overleaf, namely Diesel Star 160-1-4 12Volt CASE set with accessories package 2 as placed on the market, complies with the relevant provisions listed below, the relevant EU harmonised directives and the EU standard for safety. This declaration of conformity applies insofar as no modifications are made to the
product. The sole responsibility for issuing this declaration of conformity lies with the manufacturer.

The sole authorised person to keep the technical documents:

• Amur S.à r.l. – 36, Rue de la Gare – L-5540 Remich
• Low Voltage Directive (2014/30/EU)
• EC Electromagnetic compatibility directive (2014/30/EU)

The following harmonized standards:

• EN 60335-1:2012; EN 60335-2-41:2003+A2:2010; EN 55014-1:2006+A2:2011;
• EN 55014-2:1997+A2:2008; EN 61000-3-2:2006+A2:2009; EN 61000-3-3:2008
• RoHS: 2011/65/EU
• Signed for and on behalf of: Amur S.à r.l. Remich, 17.07.2024

SCHEMATIC EXAMPLES

Schematic representations as application examples. Please refer to the quotation description for the scope of delivery.

TECHNICAL DATA

 | 12V pump with CASE-Set and accessories package 2 / 12V Punp with CASE-Set and accessory-set 2 (DPY01175-4)
---|---
Suitable for the following liquids| Diesel/heating oil Diesel / Heizöl
Max. pump rate| 2400 l/h
Max. Förderhöhe| 10 m
Max. suction height| 5 m
Rated voltage| 12V
Power/wattage| 160W
Connection| 3/4”
Protection grade| IPX4
Pump body| Aluminum & cast iron Aluminum & Gusseisen
Length of cable| 1,2m
Dimensions (l/w/h)| Pumpe / Pump 21x11x16
Weight (in kg)| Pumpe / Pump 6,5
 | AUTOMATIC ZAP GUN-4
---|---
Suitable for the following liquids| Biodiesel, Diesel, Food, Gasoline, Oil, Urea, Water
Flow Rate| 0-45 l/min
Max. Viscosity range| 300 PCS
Connection| 3/4”
Nozzle body| Stainless steel, aluminum, plastic Edelstahl, Aluminium, Kunststoff
Dimensions (l/w/h)| 42x34x40 cm
Weight (in kg)| 1,5

Comprehensive accessory set:

• Diesel nozzle with hose, non-return valve, and connection accessories. The high-quality diesel nozzle has an automatic shut-off function and a flow lock.
• The rubber hose has a length of 4 + 2 meters. You can easily cut it to the right length yourself.

ACCESSORIES & SPARE PARTS

The spare parts will be available for purchase from AMUR S.à.r.l. at www .profi-pumpe.de from March 2023.

• Please note our disposal advice in section 10.
• Amur S.à r.l.
• www.amur.lu
• Email:info@amur.lu
• Tel.: +49 611 9458777-0
• Fax: +49 611 9458777-11
• Technical changes, misprints, and mistakes are reserved! The newest information about our products can be found onlinehttp://www.profi-pumpe.de

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