profi-pumpe DPS01144-6 Automatic Self Priming Instruction Manual

profi-pumpe DPS01144-6 Automatic Self Priming

Specifications

• Diesel STANDARD-4.2 Selbstansaugend 230V / 550W (DPS01144-6)
• Diesel STANDARD-4.2 Automatic Selbstansaugend 230V / 550W (DPS01145-6)
• Diesel STAR 160-4.2 230V / 160W (DPS01146-6)
• Diesel STAR 160-4.2 Automatic 230V/160W (DPS01148-6)
• Diesel STAR 160-4.2 Automatic 12V/160W (DPS01152-6)
• Easy Diesel Tank Station 230V/260W (DPS01143-6)
• UNIVERSAL-STAR ACCU 260-4.2 – Stainless Steel 24V / 260W / 2000mAh (DPS01140-6)
• UNIVERSAL STAR 160-4.2 Stainless Steel Automatic 230V / 260W (DPS01149-6)

Product Usage Instructions

Safety Instruction and Warnings

• Please read the user manual before using the pump.
• Pull the power plug to disconnect the pump.
• Protect the pump from rain and moisture.
• Be cautious of electrical voltage warnings.

Introduction

Congratulations on purchasing our pump. Operational safety is our priority. Read the manual carefully to prevent damage to persons or property.

Ranges of Application

The pumps are for pumping diesel or fuel oil ONLY. Not suitable for ignitable liquids like gasoline or kerosene. Avoid pumping near open flames or sources of ignition.

Commissioning

Installation by a qualified professional is required. Check electrical connections and cables for damage before each use. Avoid cable extensions to maintain warranty validity. Ensure proper cooling during prolonged operation in well-ventilated areas. Do not connect a hose longer than 5m on the pressure side. Use short hoses for smaller diameters. Switch off the pump immediately after closing the nozzle to prevent damage.

FAQ

• Q: Can these pumps be used for gasoline or kerosene?
• A : No, these pumps are only suitable for diesel or fuel oil.
• Q: Is it safe to operate the pump near open flames?
• A: No, avoid using the pump near any sources of ignition to prevent accidents.

OPERATING INSTRUCTIONS

SAFETY INSTRUCTION AND WARNINGS

• Please read the user manual before using the pump
• Warning sign
• Warning of electrical voltage
• Pull power plug
• Protect from rain and moisture

INTRODUCTION

We would like to congratulate you on the purchase of our pump. We appreciate your trust. That‘s why functional security and operational safety stands in the first place for us.

To prevent damage to persons or property, you should read this user manual carefully. Please observe all safety precautions and instructions for proper use of the pump. Failure to follow the instructions and safety precautions can result in injury or property damage. Please keep this manual with the instructions and safety instructions carefully in order to at any time you can restore them.

IN GENERAL

The pumps in the category Centrifugal Pumps are developed according to the newest standard of technology, manufactured with much care and go under strict intensive controls – each pump is checked individually – rests of the check fluid could be still inside the pump or on the package. The counter (if available) shows more than 0,0 Liter because of that (usually 5-12L). The pumps were optimized by us in particular for their special demands. Make sure after unpacking the pump that the data given on the type label agree with the operating conditions. In the case of doubt, the pump is not to be used. Transport damages are immediately to be reported to the package distributor and to us in written form. By transport with DHL please contact your local DHL office within 7 days.

RANGES OF APPLICATION

These pumps are made for pumping diesel or fuel oil ONLY!

IMPORTANT!

They are not suitable for pumping ignitable liquids like gasoline, or kerosene, or for pumping at places where the danger of an explosion exists. When using flammable liquids with the pump, make sure there are no open flames, lighters, matches, cigarettes or similar things present around you. These pumps are made for pumping clean diesel/biodiesel or fuel oil ONLY! The pumped liquid should not contain abrasive components. Abrasive components reduce pump life.

COMMISSIONING

The installation must be performed by a qualified professional.
Please, check each time before using, the electrical connections and the cables are not damaged. Also, it is NOT recommended to perform, for example, a cable extension. It is not certain whether this modification is technically correct, so this warranty is void. It must be ensured that the pump is sufficiently cooled down during prolonged operation.

Diesel pumps are electrical products, which have to be protected against outer influences, f.e. caused by weather. Only use the pump in well-ventilated rooms and areas with enough fresh air. The floor, on which the pump may be used, should be flat. Please keep enough space from the walls. Place the diesel tank as near to the pump as possible.
The specified suction lift is the maximum suction at optimal conditions. The suction line to the pump has to be steadily increasing. The pump and the suction pipe must be filled with diesel/fuel oil before turning „on“ the pump. Do not reduce the cross area of suction and discharge lines. Connect suction and discharge lines to the pump through a reinforced metal hose. For stationary use please place the pump on rubber pads to reduce vibration transmission to and from the pump and thereby prevent damage caused. The suction and discharge lines should be connected to the pump in such a way, that no mechanical stress on the connections occurs. For example, Fix lines by pipe clamps with rubber inserts on the wall.

CAUTION : Do not connect a hose more than 5m 1 inch on the pressure side. For smaller hose diameters, use corresponding short hoses. When using a pump nozzle, it is absolutely necessary to ensure that the pump is switched off immediately after the nozzle is closed. These measures must be adhered to in order to avoid damage to pumps. Automatic pumps switch on automatically when the nozzle/water tap is operated and switch off when the nozzle/water tap is closed. This is not only convenient but also protects the pump from unnecessary wear.

 INSTALLATION

• Connect all parts as shown in point 13. (Note: The suction line must be filled with the medium used before switching on the pump).
• Apply power cord to the motor by plugging the power cord into a power source. Turn on the pump by use the on/off swich.
• Refuel as usual.
• When fueling is complete, return the nozzle to its storage position and turn off the pump immediately.

Schematic drawings can be found on page 10-11
Please install the pump on solid walls or grounds. DO NOT attach the pump to cavity or gypsum walls, as these can amplify vibration, damaging the pump and significantly increasing the pump‘s operating noise. Always use vibration dampers for installation to avoid damage to the pump.

SECURITY TIPS

• Obey valid regulations on the electrical security
• It is recommended not to let the pump operate for more than 30-40 min. at a time (risk of overheating)
• Never run the pump dry. The idle time should not exceed 30 seconds
• Never run pump against pressure
• Pumping inflammable, as well as all other aggressive liquids, except of diesel or fuel oil, is prohibited
• Never pump liquid food products
• Before usage, check on the tightness of the hose clamps
• Pay attention to the max. liquid temperature of 35°C
• Never pull the pump on the electrical cable or pressure hose
• Disconnect the plug immediately from the power grid when the line has been damaged or severed
• Switch off pump immediately after usage.
• The pump must not operate against the closed tap valve for more than 1-2 minutes
• Don’t move the pump in any way, while it’s running. It is recommended to work for 30-40 minutes at a time
• During longer unused times, clean the pump, wash it out with diesel or fuel oil, dry and store it at room temperature
•  ALWAYS supervise and watch the pump, while using
• The electrical connections are always to be carried out by an authorised professional
• An operation can not be performed by children and young people under 16 and people with intellectual disabilities
• The pump must be protected from rain and moisture. The pump may only be operated in dry rooms.
• The ingress of water into the energized components of the pump increases the risk of electric shock

THE MANUFACTURER EXPLAINS:

• To take over no responsibility in the case of accidents or damages on the basis of carelessness or disregard to the instructions in this user manual.
• To reject every responsibility for the damages which originate from the improper use of the pump

SERVICING

Under normal pumping conditions, the pump requires no servicing. But it is important to keep the suctions and delivery sections perfectly clean and free from all clogging. The following controls should be carried out regularly:But it is important to keep the suctions and delivery sections perfectly clean and free from all clogging. The following controls should be carried out regularly:

• Intactness of the electric cable
• That the connection hoses are not bent or broken
• Cleanness of the pump medium
• Moreover, the pump should be emptied at risk of frost, be washed out with diesel/fuel oil and stored dry.

GUARANTEE REGULATIONS / STATUTORY WARRANTY

For all manufacturing and material defects, the statutory warranty applies. In these cases, we take the replacement or repair of the pump. Shipping costs shall not be borne by our company, except as required by law. Please report the warranty on our service platform http://www.profi-pumpe.de/service.php. We will inform you how to proceed with case-related. Please mark returns as sufficient postage. Unfortunately not prepaid returns can not be accepted because they are filtered out before destination. We provide our service in Germany.
The warranty does not cover:

• Material wear (sealing rings, impeller wheels, impeller chambers)
• Unjustified interventions or changes in the pump
• Damages by segfault
• Improper servicing and improper use
• DRY RUNNING (Also partially!) of the pump
• Moreover, we give no damage compensation for secondary damages

RECOGNISING AND REPAIRING MISTAKES

connections

| Check the suction pipe and all connections for tightness. Fill the suction hose and the pump. The suction hose must be laid in a constantly rising, so that air bubbles can escape towards the pump
Motor carbon brush used up| Contact your dealer.
Reduced flow| The tank liquid level is too low.| Fill up the tank.
By-pass valve jammed| Clean and re-assemble
Air in the suction tube| Make sure that the suction tube is not damaged
Filter clogged| Clean the filter.
Leakage of Diesel oil.| Check the connectors and gaskets.
The suction tube is resting on the bottom of the tank.| Raise the tube in the tank.
Excessive suction height.| Lower the level of the pump.

NOTES ON PRODUCT LIABILITY
We point out, that we are only liable for damages under the Product Liability Act, which are caused by our units if no changes were made to the equipment. If repairs are carried out by our authorized service, we are only liable if original spare parts and accessories were used.

NOTES ON DISPOSAL

Electro devices of our company, labelled with the symbol of the crossed trash bin, are not permitted to be disposed in your household garbage. We are registered at the German registration department EAR under the WEEE-No. DE79535656. This symbol means, that you’re not allowed to treat this product as a regular household waste item – it has to be disposed at a recycling collection point of electrical devices. This is the best way to save and protect our earth.
THANK YOU FOR YOUR SUPPORT!

EU DECLARATION OF CONFORMITY
The undersigned, Amur S.à r.l., 36, Rue de la Gare, L-5540 Remich, certifies that the products named overleaf, namely Diesel EXELENZ-3.2, Diesel STANDARD-4.2, Diesel STANDARD-4.2 Automatic, Diesel STAR 160-4.2, Diesel STAR 160-4.12 Automatic, Diesel STAR 160-4.2 Automatic, Diesel STAR 160-4.2 Stainless Steel Automatic, EASY Diesel Tank Station as placed on the market, comply with the relevant provisions listed below, the relevant EU harmonised directives and the EU standard for safety. This declaration of conformity applies insofar as no modifications are made to the product. The sole responsibility for issuing this declaration of conformity lies with the manufacturer.
The sole authorised person to keep the technical documents: is Amur S.à r.l. – 36, Rue de la Gare – L-5540 Remich

• EU Machinery Directive (2006/42/EC)
• Low Voltage Directive (2014/35/EU)
• EC Electromagnetic compatibility directive (2014/30/EU)

The following harmonized standards:

• EN IEC 61326-1:2021
• EN 55011:2016+A2:2021
• EN IEC 61000-3-2:2019+A1:2021
• EN 61000-3-3:2013+A2:2021

Signed for and on behalf of: Amur S.à r.l. Remich, 20.02.2024

i.V. Dipl. Phys. Peter Neumüller Technical Manager

SCHEMATIC DRAWINGS

Example application with diesel or oil

TECHNICAL DATA

| | Diesel EXELENZ-2.2

(DPS01147-6)

| Diesel STANDARD- 4.2

(DPS01144-6)

| Diesel STANDARD-

4.2 Automatic

(DPS01145-6)

| Diesel STAR 160-4.2

(DPS01146-6)

---|---|---|---|---|---
Power| | 550 Watt| 550 Watt| 550 Watt| 160 Watt
Max. pump rate| | Qmax 65 l/min| Qmax 60 l/min| Qmax 60 l/min| Qmax 45 l/min
Max. head| | Hmax 10m| Hmax 14m| Hmax 14m| Hmax 10m
Max. suction height| | 8m| 10m| 10m| 8m
Rated voltage| | 230V, 50Hz| 230V, 50Hz| 230V, 50Hz| 230V, 50Hz
Automatic| | —| —| Smart, start / stop| —
Connection| | 1” / 25mm| 1” / 25mm| 1” / 25mm| 3/4” / 25mm
Protection grade| | IPX4| IPX4| IPX4| IPX4
Pump body| | Aluminium| Aluminium| Aluminium| stainless steel
Pump head| | Cast iron / Grauguss| Cast iron / Grauguss| Cast iron / Grauguss| Cast iron / Grauguss
Length of cable| | tba / folgt| tba / folgt| tba / folgt| tba / folgt
Inlet pipe length| | 2m PVC spiral hose / PVC Spiralschlauch| —| —| —
Flowline length| | 4m rubber hose / Gummischlauch| —| —| —
Dimensions (l/w/h)| | 38.5x33x40.5cm| 30.5x22x22cm| 30.5x22x22cm| 23.5x16x16cm
Weight| | 19kg| 8,5kg| 8,5kg| 3,6kg
| | Diesel STAR 160-4.2

Automatic

(DPS01148-6)

| Diesel STAR 160-4.2

Automatic 12V

(DPS01152-6)

| Easy Diesel Tank Station

(DPS01143-6)

---|---|---|---|---
Power| | 160 Watt| 160 Watt| 260 Watt
Max. pump rate| | Qmax 45 l/min| Qmax 45 l/min| Qmax 45 l/min
Max. head| | Hmax 10m| Hmax 10m| Hmax 10m
Max. suction height| | 8m| 8m| 8m
Rated voltage| | 230V, 50Hz| 12V| 230V, 50Hz
Automatic| | Smart, start/stop| Smart, start/stop| —
Connection| | 3/4” / 25mm| 3/4” / 25mm| 3/4” / 25mm
Protection grade| | IPX4| IPX4| IPX4
Pump body| | stainless steel| stainless steel| TBA / folgt
Pump head| | Cast iron / Grauguss| Cast iron / Grauguss| Cast iron / Grauguss
Length of cable| | tba / folgt| tba / folgt| tba / folgt
Inlet pipe length| | —| —| 10m

rubber hose / Gummischlauch

Flowline length| | —| —| 3m PVC spiral hose / PVC Spiralschlauch
Dimensions (l/w/h)| | 23.5x16x16cm| 23.5x16x16cm| 44x46x37.5cm
Weight| | 3,6kg| 3,6kg| 14,5kg

All products listed in this manual are Made in PRC.

Please note our disposal advice at section

| | UNIVERSAL-STAR ACCU 260-4.2 **STAINLESS STEEL***

(DPS01140-6)

| UNIVERSAL STAR 160- 4.2

**Stainless Steel Automatic***

(DPS01149-6)

---|---|---|---
Suitable for| | water, food oil, juice, wine, diesel, biodiesel, fuel oil, machine oil and petroleum / Wasser, Lebensmittel-Öl, Saft, Wein, Diesel, Biodiesel, Heizöl, Maschinenöl und Petroleum
Power| | 260 Watt| 260 Watt
Max. pump rate Qmax| | 45 l/min| Qmax 45 l/min
Max. head Hmax| | 10m| Hmax 10m
Max. suction height| | 8m| 8m
Rated voltage| | 24V| 230V, 50Hz
Automatic| | —| Smart, start / stop
Lithium battery capacity| | 2000 mAh Li-Ion| —
Connection| | 3/4” / 25mm| 3/4” / 25mm
Protection grade| | IPX4| IPX4
Pump body| | stainless steel / Rostfreier Stahl| stainless steel / Rostfreier Stahl
Pump head| | stainless steel / Rostfreier Stahl| stainless steel / Rostfreier Stahl
Dimensions (l/w/h)| | 26.5x18x20.5cm| 23.5x16x16cm
Weight (in kg)| | 4kg| 3,5kg

*For more detailed information, please visit www.profi-pumpe.de

SPARE PARTS

contact

• Amur S.à r.l.
• www.amur.lu
• Email: info@amur.lu
• Tel.: +49 611 9458777-0
• Fax: +49 611 9458777-11

References

• Amur
• Profi-Pumpe.de Ihr Online-Shop für Pumpen und Pumpenzubehör

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>