profi-pumpe DPS01149-6 Universal Pump Instruction Manual

: June 1, 2024
: profi-Pumpe

profi-pumpe DPS01149-6 Universal Pump

profi-pumpe-DPS01149-6-Universal-Pump-prodcut

Specifications

Product Name: UNIVERSAL PUMP
Model: UNIVERSAL STAR 160-4.2
Material: Stainless Steel
Power: 230V / 260W
Application: Water, food oil, juice, wine, diesel, biodiesel, fuel oil, machine oil, petroleum

Product Usage Instructions

Safety Instructions
Before using the pump, please read the user manual carefully. Ensure to pull the power plug before any maintenance or cleaning. Protect the pump from rain and moisture. Be cautious of electrical voltage.

Introduction
Congratulations on your purchase of our pump. Operational safety and functional security are our top priorities.

Ranges of Application
The pump is designed for various liquids but is not suitable for ignitable liquids like gasoline. Avoid using in explosive environments. Ensure pumped liquids are clean and free from abrasive components.

Commissioning
Installation should be done by a qualified professional. Check electrical connections and cables for damage before each use. Place the pump in well- ventilated areas with enough space around it. Ensure the pump is cooled during prolonged operation.

For stationary use, place the pump on rubber pads to reduce vibration transmission. Connect suction and discharge lines with reinforced metal hoses and avoid mechanical stress on connections.
Do not connect a hose longer than 5m on the pressure side. Use corresponding short hoses for smaller diameters. When using a pump nozzle, ensure to switch off the pump immediately after closing the nozzle to avoid damage.

SAFETY INSTRUCTION AND WARNINGS

profi-pumpe-DPS01149-6-Universal-Pump-fig-1

INTRODUCTION

We want to congratulate you on the purchase of our pump. We appreciate your trust. That‘s why functional security and operational safety stand in the first place for us.

To prevent damage to persons or property, you should read this user manual carefully. Please observe all safety precautions and instructions for proper use of the pump. Failure to follow the instructions and safety precautions can result in injury or property damage.
Please keep this manual with the instructions and safety instructions carefully to at any time you can restore them.
Please always download the latest version of the user manual of www.profi-pumpe under „downloads“. This shall always prevail.

IN GENERAL

The pumps are developed according to the newest standard of technology, manufactured with much care, and go under strict intensive controls – each pump is checked individually – rests of the check fluid could be still inside the pump or on the package. The pumps were optimized by us in particular for their special demands.
After unpacking the pump, ensure that the data given on the type label agrees with the operating conditions. In the case of doubt, the pump is not to be used. Transport damages are immediately to be reported to the package distributor and us in written form. By transport with DHL please contact your local DHL office within 7 days.

RANGES OF APPLICATION

The universal pump is designed for pumping water, food oil, juice, wine, diesel, biodiesel, fuel oil, machine oil, and petroleum*.

IMPORTANT

They are not suitable for pumping ignitable liquids like gasoline or for pumping at places where the danger of an explosion exists. When using flammable liquids with the pump, make sure there are no open flames, lighters, matches, cigarettes or similar things present around you.
These pumps are made for pumping clean clean medium. The pumped liquid should not contain abrasive components. Abrasive components reduce pump life.

in compliance with the legal / country-specific regulations and safety policies

COMMISSIONING

The installation must be performed by a qualified professional.
Please, check each time before using, that the electrical connections and the cables are not damaged. Also, it is NOT recommended to perform, for example, a cable extension. It is not certain whether this modification is technically correct, so this warranty is void. It must be ensured that the pump is sufficiently cooled down during prolonged operation.

Universal pumps are electrical products, which have to be protected against outer influences, f.e. caused by weather. Only use the pump in well-ventilated rooms and areas with enough fresh air. The floor, on which the pump may be used, should be flat. Please keep enough space from the walls. Place the tank as near to the pump as possible.

The specified suction lift is the maximum suction at optimal conditions. The suction line to the pump has to be steadily increasing. The pump and the suction pipe must be filled with the used medium before turning „on“ the pump. Do not reduce the cross area of suction and discharge lines. Connect suction and discharge lines to the pump using a reinforced metal hose. For stationary use please place the pump on rubber pads to reduce vibration transmission to and from the pump and thereby prevent damage caused. The suction and discharge lines should be connected to the pump in such a way, that no mechanical stress on the connections occurs. For example, Fix lines with pipe clamps with rubber inserts on the wall.

CAUTION: Do not connect a hose more than 5m 1 inch on the pressure side. For smaller hose diameters, use corresponding short hoses. When using a pump nozzle, it is necessary to ensure that the pump is switched off immediately after the nozzle is closed. These measures must be adhered to to avoid damage to pumps.

The automatic pump switches on automatically when the nozzle/water tap is operated and switches off when the nozzle/water tap is closed. This is not only convenient but also protects the pump from unnecessary wear.

INSTALLATION

Connect all parts as shown in point 13.
( Note: The suction line must be filled with the medium used before switching on the pump).
Apply the power cord to the motor by plugging the power cord into a power source.
Switch on the pump with the On/Off switch
Refuel as usual.
When fueling is complete, return the nozzle to its storage position and turn off the pump immediately.

Schematic drawings can be found on.
Please install the pump on solid walls or grounds. DO NOT attach the pump to cavity or gypsum walls, as these can amplify vibration, damaging the pump and significantly increasing the pump‘s operating noise. Always use vibration dampers for installation to avoid damage to the pump.

SECURITY TIPS

Obey valid regulations on electrical security
It is recommended not to let the pump operate for more than 30-40 min. at a time (risk of overheating)
Never run the pump dry. The idle time should not exceed 30 seconds
Never run pump against pressure
Never pump liquid food products
Before usage, check on the tightness of the hose clamps
Pay attention to the max. liquid temperature of 35°C
Never pull the pump on the electrical cable or pressure hose
Disconnect the plug immediately from the power grid when the line has been damaged or severed
Switch off the pump immediately after usage.
The pump must not operate against the closed tap valve for more than 1-2 minutes
Don’t move the pump in any way, while it’s running. It is recommended to work for 30-40 minutes at a time
During longer unused times, clean the pump, wash it out with clean medium used, dry, and store it at room tempera-ture. If the pump was used with water, it is recommended to blow it through with a compressor before storage.
ALWAYS supervise and watch the pump, while using
The electrical connections are always to be carried out by an authorized professional
The operation can not be performed by children and young people under 16 and people with intellectual disabilities
The pump must be protected from rain and moisture. The pump may only be operated in dry rooms.
The ingress of water into the energized components of the pump increases the risk of electric shock

THE MANUFACTURER EXPLAINS

To take over no responsibility in the case of accidents or damages based on carelessness or disregard to the instructions in this user manual.
To reject every responsibility for the damages which originate from the improper use of the pump

SERVICING

Under normal pumping conditions, the pump requires no servicing.
But it is important to keep the suctions and delivery sections perfectly clean and free from all clogging. The following controls should be carried out regularly:

Intactness of the electric cable
That the connection hoses are not bent or broken
Cleanness of the pump medium
Moreover, the pump should be emptied at risk of frost, washed out with a clean medium, and stored dry.

GUARANTEE REGULATIONS

GUARANTEE REGULATIONS / STATUTORY WARRANTY
For all manufacturing and material defects, the statutory warranty applies. In these cases, we take the replacement or repair of the pump. Shipping costs shall not be borne by our company, except as required by law. Please report the warranty on our service platform http://www.profi-pumpe.de/service.php. We will inform you how to proceed with case-related. Please mark returns as sufficient postage. Unfortunately, prepaid returns can not be accepted because they are filtered out before the destination. We provide our service in Germany.

The warranty does not cover

Material wear (sealing rings, impeller wheels, impeller chambers)
Unjustified interventions or changes in the pump
Damages by self-fault
Improper servicing and improper use
DRY RUNNING (Also partially!) of the pump
Moreover, we give no damage compensation for secondary damages!

RECOGNISING AND REPAIRING MISTAKES

Problem	Possible causes	Solutions
The pump won’t start	No power supply	Check the clamps and safety devices
Impeller jammed	Check for signs of damage and clogging. Reassemble.
Motor malfunction	Contact your dealer.
The suction of the pump is not working	Leak in suction lines or

connections

| Check the suction pipe and all connections for tightness. Fill the suction hose and the pump. Suction hose must be laid in a con- stantly rising, so that air bubbles can escape towards the pump
Motor carbon brush used up| Contact your dealer.
Reduced flow| Tank liquid level too low.| Fill up the tank.
By-pass valve jammed| Clean and re-assemble
Air in the suction tube| Make sure that the suction tube is not damaged
Filter clogged| Clean the filter.
Leakage of liquid| Check the connectors and gaskets.
The suction tube is resting on the bottom of the tank.| Raise the tube in the tank.
Excessive suction height.| Lower the level of the pump.

NOTES ON PRODUCT LIABILITY

We point out, that we are only liable for damages under the Product Liability Act, which are caused by our units if no changes were made to the equipment. If repairs are carried out by our authorized service, we are only liable if original spare parts and accessories were used.

NOTES ON DISPOSAL

Electro devices of our company, labeled with the symbol of the crossed trash bin, are not permitted to be disposed of in your household garbage. We are registered at the German registration department EAR under the WEEE-No. DE79535656. This symbol means, that you’re not allowed to treat this product as a regular household waste item – it has to be disposed of at a recycling collection point of electrical devices. This is the best way to save and protect our earth.
THANK YOU FOR YOUR SUPPORT!

EU DECLARATION OF CONFORMITY

The undersigned, Amur S.à r.l., 36, Rue de la Gare, L-5540 Remich, certifies that the products named overleaf, namely UNIVERSAL STAR 160-4.2 – Stainless Steel Automatic 230V / 260W as placed on the market, comply with the relevant provisions listed below, the relevant EU harmonized directives and the EU standard for safety. This declaration of conformity applies insofar as no modifications are made to the product. The sole responsibility for issuing this declaration of conformity lies with the manufacturer.

The sole authorised person to keep the technical documents: is Amur S.à r.l. – 36, Rue de la Gare – L-5540 Remich

EU Machinery Directive (2006/42/EC)
Low Voltage Directive (2014/35/EU)
EC Electromagnetic compatibility directive (2014/30/EU)

The following harmonized standards:

EN IEC 61326-1:2021
EN 55011:2016+A2:2021
EN IEC 61000-3-2:2019+A1:2021
EN 61000-3-3:2013+A2:2021

Signed for and on behalf of:

SCHEMATIC DRAWINGS

profi-pumpe-DPS01149-6-Universal-Pump-fig-8 Example application with diesel or oil

profi-pumpe-DPS01149-6-Universal-Pump-fig-9

Example application with water

TECHNICAL DATA

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All products listed in this manual are Made in PRC.
Please note our disposal advice in the section.

SPARE PARTS

The spare parts will be available for purchase from AMUR S.à.r.l. at www .profi-pumpe.de

Imprint

Amur S.à r.l.
www.amur.lu
Email: info@amur.lu
Tel.: +49 611 9458777-0
Fax: +49 611 9458777-11

FAQ

Q: Can I use this pump for pumping gasoline?
- A: No, this pump is suitable for ignitable liquids like gasoline.
Q: How should I ensure the pump’s safety during operation?
- A: Make sure to pull the power plug before maintenance, protect it from rain and moisture, and avoid using it in explosive environments.