profi-pumpe 1500-4 Submersible Well Pumps Instruction Manual

: June 12, 2024
: profi-Pumpe

profi-pumpe 1500-4 Submersible Well Pumps

profi-pumpe 1500-4 Submersible Well Pumps

Models

5” Tiefbrunnenpumpe BRUNNEN-STAR 1500-4 (BP01134)
5” Tiefbrunnenpumpe BRUNNEN-STAR 3000-4 (BP01135)
5” Tiefbrunnenpumpe BRUNNEN-STAR 4000-4 (BP01204)
5” tiefbrunnenpumpe brunnen-Star 5500-4 (BP01206)
6” tiefbrunnenpumpe brunnen-Star 3000-4 (BP01138)
6” Tiefbrunnenpumpe BRUNNEN-STAR 5500-4 (BP01205)

SAFETY INSTRUCTION AND WARNINGS

Please read the user manual before using the device

Pull power plug

Warning sign

Warning of electrical voltage

INTRODUCTION

We would like to congratulate you on the purchase of our pump. We appreciate your trust. That‘s why functional security and operational safety stands by us on first place.

To prevent damage to persons or property, you should read this user manual carefully. Please observe all safety precautions and instructions for proper use of the pump. Failure to follow the instructions and safety precautions can result in injury or property damage.

Please keep this manual with the instructions and safety instructions carefully in order to at any time you can restore them. Please always download the latest version of the user manual of www.profi-pumpe.de under „downloads“. This shall always prevail.

IN GENERAL

The pumps are developed according to the newest stand of technology, manufactured with much care and go under strict intensive controls. These pumps were optimized by us in particular for the special demands in dirty water areas. Make sure after unpacking the pump that the data given on the type label match with the included operating instructions. In case of doubt the pump is not to be used.
Transport damages are immediately to be reported to the package distributor and to us in written form.

RANGES OF APPLICATION

These pumps are made for pumping clear water (free of mud and sand and aggressive chemical substances (see technical data). The water may have to be pre-filtered to 0.2 mm particle size

The pumps are made for the following ranges of application:

domestic water use from wells with diameter from 3-inch diameter
circulation of large accumulations of water from containers
Other plain water pumping

IMPORTANT!

The pumps are designed for pumping clean water and chemically non-aggressive liquids. Any guarantee is void in case of improper use. They are not suitable for pumping flammable liquids or for use in places where there is a risk of explosion. The pumps are designed for home use in the house and garden.
These pumps are designed for continuous use provided (max. 20 interruptions per hour). Never run more than 2-3 minutes against a closed valve pump. (Install dry running protection) pump adequately secured against dry running.
The pump must not be used in swimming pools.
Not suitable for use with solar photovoltaic panels.

ASSEMBLING

Due to their size, pump and motor modules are delivered partly separately. The assembly is carried out as shown in Figure.

Slide the motor shaft into the housing of the pump shaft. Screw the two modules together. Please make sure that the screws are tightened crosswise and evenly.
Then mount the filter strainer as shown.

The filter strainer of the 6-inch pump is already installed in the pump component (visible around the pump shaft).

Assembling

OPERATION

Installation scheme The installation must be performed by a qualified professional.

Please, check each time before using, the electrical connections and the cables are not damaged. Check before the installation whether the electrical connections are earthed according to the statutory regulations and are installed. The pump is to be secured through a RCD circuit breaker with release current of 30 mA. Also, it is NOT recommended to perform, for example, a cable extension. It is not certain whether this modification is technically correct, so this warranty is void. It must be ensured that the pump is sufficiently cooled during prolonged operation.

Operation

Electrical connection

Mount the THERMAL PROTECTOR SWITCH BOX at a place suitable according to the protective class. Assure that a 30mA RCD circuit breaker secured outlet is installed. Then install the pump cable in the thermal protective switch box. Lead the cable through the screw connection opening from the outside into the box. The wires are marked with numbers. Secure the cables in the electrical clamp strip according to the numberings (See fig. right). Tighten the screw connection of the cable realization and screw the lid together. Pay attention that the rubber sealing ring sits tight.

Electrical connection

The pump must always be covered with water. This also applies to the trial operation.

Checking the direction of rotation of the pump

After installation, switch on the pump and measure the water quantity and the delivery pressure.
Then switch off the pump and replace the two phases of the supply cable.
Switch the pump on again and again measure the water quantity and the delivery pressure.
Switch off the pump again.
Compare the measured values. The direction of rotation of the pump is correct with the connection that supplies the higher delivery pressure and the larger water quantity.

SECURITY TIPS

Obey absolutely valid regulations on the electrical security
Never run pump dry
Pumping inflammable, as well as all other aggressive liquids is prohibited
Pay attention to the medium temperature max. 35°C
Never pull the pump on the electrical cable or pressure hose
Avoid cross section narrowing
Pay attention to the given particle size
During longer unused times, clean the pump, wash it out with clear water, dry and store it at room temperature
Test wells for enough flowing water (dry run danger)
The pump is to be secured through a RCD circuit breaker with a release current of 30 mA.
The electrical connections are always to be carried out by an authorised professional.
The pump may be used by children aged 8 years and above as well as persons with reduced physical, sensory or mental abilities or those who lack skills, experience and knowledge only if they are supervised. These aforementioned persons should only use the appliance while adhering to safe instructions and resulting dangers.
Cleaning and maintenance must not be carried out by children without supervision.
The pump must not be used or operated under any circumstances when there are people in the same water.
Under certain circumstances, it is possible that that contamination of water is caused by leakage.

THE MANUFACTURER EXPLAINS:

To take over no responsibility in the case of accidents or damages on the basis of carelessness or disregard to the instructions in this book.
To reject every responsibility for the damages which originate from the improper use of the pump.

SERVICING

Under normal pumping conditions the pump requires no servicing. From an operating period (with clear water) of approx. 2000 hours the mechanical components should be checked: impeller wheels, chambers, sealing rings etc. on wear and if necessary be changed. After 3000 pumping hours the oil in the chamber should also be changed, if necessary (only with oil-dipped engine types!). Please, only fill it up to 80% and check the sealing rings always for density.

With abrasive materials like sand the servicing duration can become shorter.

The following controls should be carried out regularly:

Intactness of the electric cable
That the connection hoses are not bent or broken
Cleanness of the pump medium
Moreover, the pump should be emptied with risk of frost, be washed out with clear water and stored dry.

GUARANTEE REGULATIONS

For all manufacturing and material defects, the statutory warranty applies. In these cases we take the replacement or repair of the pump. Shipping costs shall be borne by our company, except as required by law. Please report the warranty on our service platform http://www.profipumpe.de/service.php. We will inform you how to proceed with case-related. Returns please sufficient postage. Unfortunately not prepaid returns can not be accepted because they are filtered out before delivery. Our service we provide in Germany.

The warranty does not cover:

Improper installation (self-installation, unauthorized persons)
Material wear (sealing rings, impeller wheels, impeller chambers)
Unjustified interventions or changes in the pump
Damages by self fault
Improper servicing and improper use
DRY RUNNIG (Also partially!) of the pump
Moreover, we give no damage compensation for secondary damages!

RECOGNISING AND REPAIRING OF MISTAKES

Problem	Possible cause	Solution
Pump runs, no water is being pumped	Air in the system (cannot es- cape)	Air

in the system must be let out
Impeller wheel is blocked| Impeller wheel must be cleaned
Pump does not start or swit- ches itself off| Engine guard has switched the pump off| Pump needs to be cooled
No electricity| Check electrical connections
Pump runs, Pump capacity slows down or stops| Pump is inserted to deep| Insert pump not so deep
Hose connections systems have a leak| Check hose connection systems
Impeller wheel is worn down| Change impeller wheel
Filter has become dirty| Clean filter

NOTES ON PRODUCT LIABILITY

We point out, that we are only liable for damages under the Product Liability Act, which are caused by our units if no changes were made to the equipment. If repairs are carried out by our authorized service, we are only liable if original spare parts and accessories were used.

NOTES ON DISPOSAL

Electro devices of our company, labeled with the symbol of the crossed trash bin, are not permitted to be disposed in your household garbage. We are registered at the German registration department EAR under the WEEE-No. DE79535656. This symbol means, that you’re not allowed to treat this product as a regular household waste item – it has to be disposed at a recycling collection point of electrical devices. This is the best way to save and protect our earth.
THANK YOU FOR YOUR SUPPORT!

EU DECLARATION OF CONFORMITY

The undersigned, Amur S.à r.l., 36, Rue de la Gare, L-5540 Remich, certifies that the products named overleaf, namely BRUNNEN-STAR 1500-4, BRUNNEN-STAR 3000-4, BRUNNEN-STAR 4000-4, BRUNNEN-STAR 5500-4, BRUNNEN-STAR 3000-4, BRUNNEN-STAR 5500-4 as placed on the market, comply with the relevant provisions listed below, the relevant EU harmonised directives and the EU standard for safety. This declaration of conformity applies insofar as no modifications are made to the product. The sole responsibility for issuing this declaration of conformity lies with the manufacturer.

The sole authorised person to keep the technical documents:
Amur S.à r.l. – 36, Rue de la Gare – L-5540 Remich

Machinery Directive (2006/42/EC)

Low Voltage Directive (2014/35/EU)

EC Electromagnetic compatibility directive (2014/30/EU)

The following harmonized standards:
EN ISO 12100:2010; EN 809:1998+A1:2009+AC:2010; EN 60204-1:2018;
EN 60335-1:2012+A11:2014+A13:2017+A1:2019+A14:2019+A2:2019; EN
60335-2-41:2003+A1:2004+A2:2010; EN 62233:2008+AC:2008; EN 55014-
1:2017+A11:2020; EN 55014-2:2015; EN IEC 61000-3-2:2019; EN 61000-3-
3:2013+A1:2019
ROHS: 2011/65/EU
Signed for and on behalf of:
Amur S.à r.l.
Remich, 02.01.2023
Signature

TECHNICAL DATA 400Volt/5”

English	BP01134	BP01135	BP01204	BP01206
Power Achievement	1500 Watt	3000 Watt	4000 Watt	5500 Watt
Max. pump capacity	16 m³/h	16 m³/h	25 m³/h	25 m³/h
Max. pressure	6,2 bar	11,6 bar	8,9 bar	12,9 bar
Max. pump height	62 m	116 m	89 m	129 m
Max. water temperature	35°C	35°C	35°C	35°C
Max. particle size	0,2 mm	0,2 mm	0,2 mm	0,2 mm
Max. sand content	0,2 %	0,2 %	0,2 %	0,2 %
Protection grade	IP58	IP58	IP58	IP58
Electrical tension	400V/50 Hz	400V/50 Hz	400V/50 Hz	400V/50 Hz
Connection pressure side (IT)	2”	2”	2”	2”
Diameter with cable protection (approx.)	137 mm	137 mm	137 mm	137 mm
Height (approx.)	99,2 cm	128 cm	132,6 cm	165,7 cm
Weight	28,8 kg	35,6 kg	38 kg	44,6 kg
Cable length	15 m	15 m	15 m	15 m

TECHNICAL DATA 400Volt/6”

English	BP01138	BP01205
Power Achievement	3000 Watt	5500 Watt
Max. pump capacity	18 m³/h	18 m³/h
Max. pressure	7,8 bar	14,3 bar
Max. pump height	78 m	143 m
Max. water temperature	35°C	35°C
Max. particle size	0,2 mm	0,2 mm
Max. sand content	0,2 %	0,2 %
Protection grade	IP58	IP58
Electrical tension	400V/50 Hz	400V/50 Hz
Connection pressure side (IT)	3”	3”
Diameter with cable protection (approx.)	162 mm	162 mm
Height (approx.)	112,5 cm	137,1 cm
Weight	43 kg	51,4 kg
Cable length	15 m	15 m